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Instruction Manual StackGuard 2 System

10198E/3

15

4

Operation

4.1

Elements on control unit SIGAR2

The  StackGuard  2 System  is  normally  controlled  entirely via the  SIGAR2
control  unit  with  which  it is connected.  So  all of the operating  elements
required  for normal  operation  are provided  on the  control  unit.

Figure 9: Closed SIGAR2 control unit

Figure 10: SIGAR2 control unit with front door opened

Closed control unit

Opened control unit

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Содержание StackGuard 2

Страница 1: ...ust Emissions Measuring System SIGRIST PHOTOMETER AG Hofurlistrasse 1 CH 6373 Ennetb rgen Switzerland Phone 041 624 54 54 Fax 041 624 54 55 E mail info photometer com Internet www photometer com Docum...

Страница 2: ...SIGRIST PHOTOMETER AG technical details subject to change 08 2005...

Страница 3: ...ts on control unit SIGAR2 15 4 2 Keypad and display 17 4 2 1 Standby operation 17 4 2 2 Switching the installation on 18 4 2 3 Displays shown during normal operation 19 4 2 4 Display of malfunctions 2...

Страница 4: ...Instruction Manual StackGuard 2 System ii 10198E 3 9 Disposal 47 10 Spare Parts 48 11 Appendix 48 11 1 Service log 49 11 2 Fold out orientation assistance for the measuring system 53 12 Index 55...

Страница 5: ...structure for straightforward operation 10200E Reference Handbook More sophisticated menu functions and worksteps for advanced users 10201E Service Manual Repair and modification instructions for ser...

Страница 6: ......

Страница 7: ...system Standard version of the ring pipe Return pipe with blower Sampletaking Sample return Supply pipe with heater Shut off valve in sampling pipe Sample divider with sampling cone Mixing section Off...

Страница 8: ...n with the customer This means that the type and number of the components used can differ from the standard version Usually a drawing is prepared for the specific measuring system and supplied along w...

Страница 9: ...measurement duty specified by the user The duty is specified with a questionnaire that is an essential tool for defining the measuring system s intended use Current technological principles were follo...

Страница 10: ...3 StackGuard rating plate The photometer s serial number is also stated in the SYSTEM menu Reference Handbook Position of the rating plate on the photometer Date of manufacture Designation of laser cl...

Страница 11: ...ng plate carries the following information Figure 5 SIGAR2 rating plate Rating plate on the control unit Country of manufacture Manufacturer data Serial No Service voltage Power CE conformity Control...

Страница 12: ...Power input 5 5 kVA standard version with 2 heaters 1kVA per additional 1 kVA heater 1 5kVA per additional 1 5 kVA heater 2kVA per additional 2 kVA heater Back up fuse max 25 AT Heat emission 3 5 kW s...

Страница 13: ...max 170 C the medium temperature must be adapted to make it impossible for the medium to condense Sample flow 25 50 l min Purge air 13 16 l min max 170 C Interfaces Profibus DP optional RS 232 diagnos...

Страница 14: ...ACK ON YELLOW Danger of laser radiation This symbol marks covers that when removed can expose dangerous laser radiation Therefore these covers may be removed only in the deenergized state and only by...

Страница 15: ...ce these guards are allowed to be removed only in the deenergized state by authorized service personnel Caution whenever operating or adjustment devices other than those specified by Sigrist are used...

Страница 16: ...ncy the main switch can be used to cut off power to the entire installation But this does NOT switch off the user s signalling and control cables or the standby power supply for controlling the valves...

Страница 17: ...n from the SIGRIST country representative The procedure is described in the separately available Service Manual Observe the servicing interval stated in the Service Manual Section 5 for checking the r...

Страница 18: ...d frame C Connection of the measured data outputs can be done without swinging down the hinged frame C Figure 8 Large terminals The large terminals are designed for mains voltage and can accommodate w...

Страница 19: ...the relay outputs any way you wish Reference Handbook KL8 KL9 K10 Relay output 2 KL12 KL13 K14 Relay output 3 KL16 KL17 K18 Relay output 4 KL20 KL21 KL22 Relay output 5 2 334 335 Measured data output...

Страница 20: ...rd 2 System 14 10198E 3 Terminals on SIGAR 2 Used for Remarks 337 338 Second measured data output 0 4 20 mA max burden 600 If not used these terminals have to be shorted with a jumper Details are give...

Страница 21: ...ally controlled entirely via the SIGAR2 control unit with which it is connected So all of the operating elements required for normal operation are provided on the control unit Figure 9 Closed SIGAR2 c...

Страница 22: ...pack Protects the main blower The heat pack is made up of these elements Rotary switch for setting the main blower s rated current Cutout for switching off the heat pack for test purposes Reset butto...

Страница 23: ...r the setting 4 2 1 Standby operation The StackGuard 2 System is in standby mode whenever the main switch Section 4 1 is in the OFF position The system then switches to the following state Photometer...

Страница 24: ...return valve is opened and the status report of the valve limit switch is monitored If no status report is received within 25 seconds a prioritized fault Ret val cl or Entr val cl is shown and the in...

Страница 25: ...ce office Only trained personnel are allowed to open the standby power box for resetting the shut off valves lethal danger 4 2 3 Displays shown duringnormal operation By pressing either of the keys or...

Страница 26: ...fault is suppressed Press the key to go directly to the fault message with the highest priority Afterwards go through the rest of the list with MR4 0 000 10 00 MR1 0 000 100 0 The measuring ranges se...

Страница 27: ...ay contact is switched the automatic checking function is deactivated if the cause of the fault no longer occurs the fault report will be extinguished try to narrow down the malfunction Section 6 1 Pr...

Страница 28: ...ccess code 3 STEP MODE Instrument in service mode By simultaneously pressing the keys and you can return to the normal operating mode from any menu level The relay states during the service mode are s...

Страница 29: ...e closed 3 Set the main switch see Section 4 1 to the OFF position 4 3 Setting the national language Proceed as follows to set the language of your region for displaying the menus and messages Action...

Страница 30: ...ith an upper and a lower threshold Figure 12 Whenever the reading rises to the upper threshold the limit is activated and remains active until the reading drops back below the lower threshold Figure 1...

Страница 31: ...number inactive _ Inversed 0 Invert relay function active 1 inactive 0 7 Relay N LI al se DI in Select additional function point 5 or terminate with point 8 8 Relay N LI al se DI in Confirm selection...

Страница 32: ...s settings against unauthorized manipulations Action Display Remarks 1 Activate service mode STEP MODE Section 4 2 4 2 4 x CONFIGURATION 3 4 x Access code 000000 4 Access code 000000 Activate editing...

Страница 33: ...quired for normal operation of the installation Additional parameters enable you to adapt the StackGuard optimally to your particular measuring duty For example you can alter the behavior of the readi...

Страница 34: ...ever the protective covers marked with the symbol are removed Class 3R laser radiation can be emitted So these covers may be removed only in the deenergized state and only by authorized service person...

Страница 35: ...eded User Check of ring pipe Section 5 3 Absolutely necessary for maintaining measuring accuracy Annually User Replace filter for purge air blower Section 5 4 Absolutely necessary to protect the blowe...

Страница 36: ...perative that temperature resistant gloves are worn Action Display example Remarks 1 Activate service mode STEP OPERATION Section 4 2 4 2 2 x RECALIBR 3 1 x check the adjustment nominal value Nominal...

Страница 37: ...ner insulation shell arrow can be removed by rotating it outward 8 Use the special wrench to loosen the screw cap A 9 Loosen the swivel carriage holder Press the swivel carriage downward a little and...

Страница 38: ...t now recede to less than 0 001 PLA If this is not the case the optics of the measuring cell need to be cleaned Contact your service partner 12 Reconnect the outlet tube to the small inspection nozzle...

Страница 39: ...in the display consult the following section 21 Acquire check value The values of the internal control unit are updated 22 Check value updated If the display shows out of tolerance or Measurement err...

Страница 40: ...m up time of two hours been observed 4 Repeat the recalibration Let the checking rod cool down before trying again 5 If the recalibration is still not OK contact your service partner 5 3 Checking the...

Страница 41: ...epends heavily on the pressure in the off gas duct it can fluctuate widely 5 Using the gas flowmeter measure the purge air flow q1 between the purge air blower and the purge air filter Enter the readi...

Страница 42: ...own in the fold out illustration in the Appendix Action 1 Switch the installation off 4 2 6 2 Loosen the four knurled screws and remove the cover A 3 Remove the filter insert B and replace it with a n...

Страница 43: ...screws arrows and remove the housing 3 Remove the saturated desiccant sachet location A from its holder by carefully working it out 4 Roll the new desiccant sachet together and insert it carefully in...

Страница 44: ...the Appendix Action 1 Switch the installation off 4 2 6 2 Detach the purge air hose A from the purge air filter B 3 Remove the two screws C and take off the filter mount 4 Replace the purge air filter...

Страница 45: ...he servicing schedule Section 5 1 Check the ring pipe system Section 5 3 Carry out a recalibration of the photometer Section Fehler Verweisquelle konnte nicht gefunden werden The current output 0 mA s...

Страница 46: ...ter break in the connection between control unit and photo meter defect in the electronics Temp x The maximum admissible temperature of 70 C in the electronics space has been exceeded or the laser tem...

Страница 47: ...value x The default values of the parameters loaded parameter loss defective electronics EMC I Heat entr x The excess current circuit breaker for the heaters 1 3 supply pipe or the current relay of th...

Страница 48: ...ater control system ring pipe clogged T_max suppl x The third optional temperature monitor reports overtemperature malfunction of the heater control system ring pipe clogged Rinse air x Proper supply...

Страница 49: ...find the answer please contact the Service Office responsible for your country or your region If you don t know where to find it Customer Service of SIGRIST PHOTOMETER AG in Switzerland will gladly g...

Страница 50: ...02 W03 W04 W05 Fault history Fault messages F01 F02 F03 F04 F15 Fault history Prio fault messages P01 P02 P03 P04 P05 System information Dirt Laser temp Electr temp Max Temp Moisture Adjustment inform...

Страница 51: ...osive or loose dirt deposits should remain inside the ring pipe 4 Make sure that all components are closed No special conditions are required for storage of the equipment but be sure to observe the fo...

Страница 52: ...ensitive tape or plugs to prevent any packing materials from penetrating them The photometer contains optical and electronic components Pack the instrument in such a way that it is protected against i...

Страница 53: ...erials Disposal possibilities Packing Cardboard wood paper Reuse as packing material local waste disposal points incinerators Protective films polystyrene shells Reuse as packing material recycle Elec...

Страница 54: ...ioned in this documentation and their article numbers are listed in the following table Art No Article name Remarks 108710 Filter cartridge for air filter ZCTN 20 Pos ZCTN3 27 112407 Purge air filter...

Страница 55: ...minal value PLA Recal1 Base values 20 0 9 1 3 3 2 4 12 16 160 0 6 1 0 2 2 3 12 16 Factory setting Start up readings Start up corrected readings Measurement Measurement Measurement Measurement Measurem...

Страница 56: ...lue PLA Recal1 Base values 20 0 9 1 3 3 2 4 12 16 160 0 6 1 0 2 2 3 12 16 Measurement Measurement Measurement Measurement Measurement Measurement Measurement Measurement Measurement Measurement Measur...

Страница 57: ...lue PLA Recal1 Base values 20 0 9 1 3 3 2 4 12 16 160 0 6 1 0 2 2 3 12 16 Measurement Measurement Measurement Measurement Measurement Measurement Measurement Measurement Measurement Measurement Measur...

Страница 58: ...Instruction Manual StackGuard 2 System 52 10198E 3...

Страница 59: ...rientation assistance for the measuring system Figure 13 Measuring system construction Heaters Hinged frame mount Blower Shut off valve for sample return Shut off valve for sampletaking Purge air filt...

Страница 60: ...Instruction Manual StackGuard 2 System 54 10198E 3...

Страница 61: ...lemmenbelegung 12 L language setting 23 laser radiation 8 limits principle 24 M main switch 16 malfunction narrow down 39 menus 23 messages 23 mode of transport 46 N normal operation 18 O operating el...

Страница 62: ...Instruction Manual StackGuard 2 System 56 10198E 3 W warning 8 warning signal 19 Z zero point reading 32...

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