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Sentryway CurveTrack, Руководство по установке системы

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VIDEOSURVEILLANCE SYSTEMS

SENTRY

WAY

®

CT V2 001

Page 54 of 70

System Installation Guide

7.2 Soldering copper conductors

It is impossible to overstate the importance of proper copper conductor connector piece (coupler) installation. 

Each and every connector must be cleaned, fluxed, and soldered in a professional, workmanlike manner in 

order to ensure conductivity and mechanical functionality. Cutting corners here will result in subsequent 

service calls to fix problems that are difficult to troubleshoot and expensive to correct.

The solder joints must have a smooth external surface on all sides. The 

brushes on the camera carriage  slide along the copper conductors. Rough 

or uneven solder joints in a system run will quickly destroy the carriage’s 

brushes. Smooth, straight, and clean copper conductors are essential for 

long brush life and positive contact that will return maximum signal and 

picture clarity.

Conductors and end plugs are joined using conventional soldering 

techniques. The end plugs have shoulders (see Figure 7-3) and the joint 

connector pieces fit completely inside the conductor tubing as shown in 

Figure 7-2.

NOTE

CAUTION

Содержание CurveTrack

Страница 1: ...CurveTrack System Installation Guide Install Guide P N 0309 0218 00 VIDEOSURVEILLANCE SYSTEMS SENTRYWAY CT V2 001 SENTRYWAY Les Carr s du Parc 10 rue des Rosi ristes 69410 Champagne au Mont d Or...

Страница 2: ......

Страница 3: ...This document discloses information proprietary to Sentryway and no intent to abandon such proprietary information or to grant any rights to the recipient is to be inferred from any transfer of this d...

Страница 4: ...codes at the installation site To prevent personal injury use the safety equipment specified in the Recommended Tool list elsewhere in this manual SENTRYWAY reserves the right to modify the contents o...

Страница 5: ...Recommended Tool List 23 4 SUPPORT STRUCTURE INSTALLATION 24 4 1 General 24 4 2 Fastening Support Hardware to Bar Joists Perpendicular 24 4 3 Fastening Support Hardware to Bar Joists Parallel 25 4 4...

Страница 6: ...LLATION OF RF ADAPTER AND TERMINATOR BOARDS 60 9 1 RF Adapter PCB Installation 60 9 2 Terminator Board Installation 60 10 INSTALLATION OF LIMIT SWITCH ACTUATORS 61 10 1 General 61 10 2 Installing limi...

Страница 7: ...monitor specific areas and follow activity Of primary importance is the fact that individual CurveTrack systems can be accessed remotely via the internet This capability enables for instance corporat...

Страница 8: ...followed could affect the performance of the associated procedure A Caution is present when failure to properly perform a particular action or procedure could cause serious equipment damage or cost c...

Страница 9: ...accessible fuses External IEC Module Output Protective Earth terminals CE Contact s name and address CE Contact s telephone number Sentryway Les carr s du parc 10 rue des Rosi ristes 69410 Champagne a...

Страница 10: ...nd distances presented in this manual are expressed in metric units of measure If possible avoid installing units in occupied buildings during regular business hours Installation area should be blocke...

Страница 11: ...he she is installing a one of a kind system Installation must follow the guidelines and instructions presented in this manual in order for the system to operate reliably providing years of good servic...

Страница 12: ...VIDEOSURVEILLANCE SYSTEMS SENTRYWAY CT V2 001 Page 12 of 70 System Installation Guide 2 Identification of major components 2 1 System components see figure 2 1 00010 Figure 2 1 Major System Components...

Страница 13: ...engage holes pre drilled in the rails Nylon insert lock nuts secure the assembly together The short lengths of steel channel by which the rail is hung are secured to the top of each coupler Power Sup...

Страница 14: ...5 m section of copper conductor Remember that two such conductors mounted parallel to each other as shown to the right are pressed into the plastic track and run the entire length of the rail The cop...

Страница 15: ...VIDEOSURVEILLANCE SYSTEMS SENTRYWAY CT V2 001 Page 15 of 70 System Installation Guide 2 5 m 165 5 mm 150 mm 255 mm 185 mm...

Страница 16: ...VIDEOSURVEILLANCE SYSTEMS SENTRYWAY CT V2 001 Page 16 of 70 System Installation Guide 1 35 m...

Страница 17: ...ft the carriage by the frame and idler plate ONLY Do not apply any lifting forces to the pan and tilt assembly or to the electronics enclosure Do not rest the carriage on the brushes pan and tilt asse...

Страница 18: ...VIDEOSURVEILLANCE SYSTEMS SENTRYWAY CT V2 001 Page 18 of 70 System Installation Guide 2 4 Power supply assembly Power End components See figure 2 7...

Страница 19: ...er in parallel with or perpendicular to bar joists steel beams preformed concrete beams or C Purlin beams A flat corrugated steel roof is yet another possibility which will require its own alternative...

Страница 20: ...ngs that have flat corrugated steel roofs which may or may not have additional support structures If a steel roof has a thickness between 0 8 mm and 4 76 mm it is possible to use Vertical Hangers P N...

Страница 21: ...outside activity in the work area Reserve special equipment that may be needed such as lifts scaffolding etc well in advance Schedule a qualified electrician well in advance of when you anticipate ne...

Страница 22: ...of the potential hazard of falling materials tools and debris as well as potential trip hazards including power cords in areas below the installation zone DANGER All CurveTrack equipment and installat...

Страница 23: ...ices Surveyor s Tape Measure Multi Meter Tape Measure String Line Scratch Awl I beam level 120 cm Level Torpedo Level Plumb Bob Fastening Tools Straight Blade Screwdriver Phillips Screwdriver Tweaker...

Страница 24: ...CurveTrack rail to bar joist ceiling construction using pre cut lengths of M10 threaded rod See paragraph 3 3 Planning Installation of the System Run to determine hanging height and paragraph 5 2 Cutt...

Страница 25: ...mark it on each channel Place channels on bar joists every 4 8 meters so that there is one channel for each threaded rod assembly and that each channel is placed at the same location relative to the s...

Страница 26: ...quare head cone point set screws 3 Fig 4 3 and M10 x 1 5 lock nuts 4 Fig 4 3 Assemble two M10 x1 5 hex nuts 5 Fig 4 3 one M10 spring lock washer 6 Fig 4 3 and a swivel 7 Fig 4 3 on the end of the thre...

Страница 27: ...nel 1 Fig 4 4 with open side down Place U bolts 2 Fig 4 4 around channel facing up and through beam clamps 3 Fig 4 4 and M10 spring lock washers 4 Fig 4 4 Thread M10 x 1 5 hex nuts 5 Fig 4 4 loosely t...

Страница 28: ...cking straps 1 Fig 4 5 into slots in each beam clamp 2 Fig 4 5 and then place each beam clamp over the open lower edge of the beam 4 6 1 4 6 2 Secure clamps to beams with square head cone point set sc...

Страница 29: ...and secure with hex bolts 10 Fig 4 5 and elastic lock nuts 11 Fig 4 5 Tighten elastic lock nuts lightly so that rod assemblies can swivel on beam clamps When position of clamps is finalized bend lock...

Страница 30: ...d through beam clamps 3 Fig 4 6 bent edges both facing the same direction and fasten with M10 spring lock washers 4 Fig 4 6 and M10 x 1 5 hex nuts 5 Fig 4 6 Raise and center channel assemblies at the...

Страница 31: ...d with this type of construction Establish the location of the system run and using a chalk or snap line mark the centerline of the run Center the channel on a point where a rod drop will be located U...

Страница 32: ...is at the desired height above the floor Subtract 200mm for the turnbuckle adjustment portion Cut the rod Thread M10 x 1 5 hex nuts 8 Fig 4 7 on one end of the threaded rods Install M10 spring lock w...

Страница 33: ...h of channel as a template for hole spacing Using a carbide tipped concrete bit drill holes at each location The depth and diameter of the holes drilled will be determined by the concrete anchors spec...

Страница 34: ...allation of the System Run paragraph 3 3 for suggestions on determining drop distance The threaded rod is delivered to the job site in 3 meter lengths Each rod must be cut to the required length Figur...

Страница 35: ...emaining rail section On C Purlin and steel beam perpendicular installations that allow the beam clamps to be mounted in a vertical position it is possible to run the threaded rod up and through the b...

Страница 36: ...lifted into position the threaded rods can be turned into the Twirl nuts NOTE 5 3 1 5 3 2 5 3 3 5 3 4 Install two rods to suspend the first two rail sections and install at least one rod for each add...

Страница 37: ...e fasteners at the top of the rods loose so that rods can be turned into Twirl nuts i f you intend to pre install Twirl nuts into rail section mounting channels The hardware on each threaded rod is to...

Страница 38: ...all O D flat washer 2 Fig 5 3 and into the non threaded hole in turnbuckle 3 Fig 5 3 Thread M10 x 1 5 hex nut 4 Fig 5 3 M10 spring lock washer 5 Fig 5 3 and turnbuckle 3 Fig 5 3 onto bottom ends of th...

Страница 39: ...VIDEOSURVEILLANCE SYSTEMS SENTRYWAY CT V2 001 Page 39 of 70 System Installation Guide...

Страница 40: ...surfaces especially in the area where the carriage wheels will cross the seam Inspect the alignment of the plastic tracks inside the rail sections where they will be joined If alignment is poor try an...

Страница 41: ...lly high installations or when there are large immovable objectsbeneaththeerectionsite powerliftsorscaffoldingmayberequired 6 3 1 6 3 2 Position two step ladders of sufficient height below the intende...

Страница 42: ...tions and secure it using the supplied nylon insert lock nuts Tighten the nylon insert lock nuts securing each rail section coupler 6 4 Connecting Rail section to threaded rod assemblies Method 1 NOTE...

Страница 43: ...urnbuckle bolts are then threaded into the M10 channel lock nuts in the rail section mounting channels until they nearly bottom out Verify that the rail section is level and adjust threaded rods as re...

Страница 44: ...minum coupler on the floor to fix them as described below To assemble a rail section properly with a coupler you need to Press the aluminum cap of the rail section Insert the rail section in the screw...

Страница 45: ...fectly aligned and then start to fix the nuts without tightening them Pre tighten the nuts and when you are sure that the plastic rails are perfectly aligned and pressed one against the other firmly h...

Страница 46: ...rail over and fix the strut you have previously cut on the couplers Then insert a nut in the strut on each coupler Fix the pre assembled rails on the threaded rods that you have previously installed T...

Страница 47: ...led section is done in the same way as before press the aluminum cap and insert first the top screws and then side screws Pre screw the nuts and adjust the plastic rails to make sure that they are wel...

Страница 48: ...ou have to insert shock absorbers at all plastic junctions and all copper junctions Those are 3M VHB 19mm 10 Once you have installed all the sections you can fix the end caps to both extremities of th...

Страница 49: ...ustment screws on the junctions These screws will adjust the plastic rails depending on the screwing depth WARNING never screw the adjustment screws to full capacity Their only use is to slowly adjust...

Страница 50: ...that the plastic junctions are perfectly smooth you have to sand them with a 120 sandpaper Repeat this process for all the junctions of the entire rail First sand the flat part of the junctions with a...

Страница 51: ...0 channel lock nuts 1 Fig 6 2 into rail section mounting channels near each end of the system run and if needed at the center Attach the following components M10 square washer 2 Fig 6 2 M10 flat washe...

Страница 52: ...VIDEOSURVEILLANCE SYSTEMS SENTRYWAY CT V2 001 Page 52 of 70 System Installation Guide...

Страница 53: ...ut these procedures handle the copper conductors carefully with gloves Assembling the individual lengths of conductors will be made easier if they are temporarily supported below the rail sections Use...

Страница 54: ...s that are difficult to troubleshoot and expensive to correct The solder joints must have a smooth external surface on all sides The brushesonthecameracarriage slidealongthecopperconductors Rough or u...

Страница 55: ...f excess solder with a damp cotton rag or sponge If excess solder or flux is present use a plastic non abrasive pad laid lengthwise along the conductor to remove it Uneven solder joints and or gaps be...

Страница 56: ...e sure that they are well aligned Insert the coupler until the middle in one of the pipes and insert the other end in the second pipe Make sure that the coupler does not move and is inserted correctly...

Страница 57: ...ight without any space at the junction You can stop heating as soon as you start to see the silver colour at the junction Then immediately apply a wet sponge to the copper pipes to take out the excess...

Страница 58: ...tor lengths smoothing joints and pressing conductors into the track NOTE 7 3 Inserting Conductors into Plastic Track The copper conductors should be pressed into the plastic track sections only after...

Страница 59: ...the bumper stop inside the rail for added protection The bumper stop bracket at the service end of the system run also provides two of the four mounting points for the RF Adapter PCB Both bumper stop...

Страница 60: ...r holes on the top edge of the PCB with the standoffs on the bumper stop bracket Install and tighten two screws with captive washers Rotate the extension bars slightly to align the threaded bottom hol...

Страница 61: ...ve the placement and relative polarity of the two limit switch actuator magnets as shown in Figure 10 1 Each actuator is to be located at the distance shown in the Figure from its respective bumper at...

Страница 62: ...VIDEOSURVEILLANCE SYSTEMS SENTRYWAY CT V2 001 Page 62 of 70 System Installation Guide 11 System cabling with power end cap assembly NETWORK POWER 24VDC...

Страница 63: ...bushing Unscrew the two captive fasteners and remove the Power End Cap if installed from the service end of the system run the RF Adapter PCB end of the rail Remove the two screws with washers securin...

Страница 64: ...g steps or if the carriage does not perform as indicated the problem must be identified and corrected before the system is energized Reinstall the bumper stop bracket RF Adapter PCB and extension bars...

Страница 65: ...and begins searching for the Limit Switch Actuator magnet and the bumper at the RF Adapter end of the system run With the carriage operating in AutoMode verify that the DC voltage on the copper conduc...

Страница 66: ...topreventscratchesandminimizefingerprints These film sheets must be removed as part of the installation procedure before clips are installed in the rectangular punched holes Be especially careful to p...

Страница 67: ...d and clip it to the rail sections using the clips installed in the window s punched holes in the previous step Continue down the system run installing window segments in the manner described Wherever...

Страница 68: ...side of the curve will always be slightly more than the overlap on the outside Based on the planned configuration of the system run the required number of window segments will have been calculated bef...

Страница 69: ...VIDEOSURVEILLANCE SYSTEMS SENTRYWAY CT V2 001 Page 69 of 70 System Installation Guide 16 Field replaceable parts list...

Страница 70: ...e au Mont d Or contact sentryway com www sentryway com YOUR TECHNICAL SUPPORT INTERLOCUTORS Guillaume MERLE Manufacturing Aftersales Manager email guillaume merle sentryway com Phone 33 4 72 86 08 54...

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