Section 5 Operating Instructions
F103/4/5A Manual
www.rottlermfg.com
5-26
Once both parallels are installed on the machine bed, place a magnetic indicator on the spindle towards
the main bed. Indicate the adjustable parallel into the stationary parallel to within .002” on the In/Out and
height. This lines the fixture up close so the block can be loaded and then use minor adjustments on the
fixture to line the block up.
Select the set of V cradles for the block you are going to be machining. There are various types of cradles
that can be used on this fixture. There are risers available also that can be mounted to the cradles to
accommodate certain blocks. For cradle and riser selection refer to the Options section of this manual.
The CAT 3500 series cradle is shown in this example.
Place the cradles on the parallel. Line up the horizontal key on the cradles with the key slot on the
parallels. Generally, the rearward key slot is used, but on large blocks such as the CAT 3500, it is
necessary to use the front key slot to allow clearance between the machine column, and engine block.
Install mounting bolts and lock the cradles down. Due to the extreme weight of these blocks, clamping is
usually not required. Threaded rods and clamp bars bridged across the cylinder bore, and threaded into
the cradles is a way to secure the block if desired.
For in-line blocks, cradles are not used. In this case, round locators are bolted directly to the parallels.
Lower the block with the end cylinders over the locators and push the block towards the front or rear. This
will position the block in a straight line with the machine travel. Secure with threaded rods and clamp bars
bridged across the cylinder bore, and threaded into the locators.
Содержание F103 Series
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Страница 10: ...Section 1 Introduction F103 4 5A Manual www rottlermfg com 1 5...
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Страница 27: ...Section 2 Installation F103 4 5A Manual www rottlermfg com 2 16 F105A Hold Down and Jacking Bolt Locations...
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Страница 30: ...Section 2 Installation F103 4 5A Manual www rottlermfg com 2 19 F103A Hold Down Jacking Bolt Locations...
Страница 35: ...Section 2 Installation F103 4 5A Manual www rottlermfg com 2 24 Machine Dimensions Left Side View...
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Страница 189: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 2 Grease Cross Reference Chart...
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Страница 226: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 39 3 Go to Setup Electronics Control...
Страница 246: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 59...
Страница 253: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 66 Z Axis Lower Bearing and Belleville Washer Stacking Order...
Страница 254: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 67 Z Axis Lower Bearing and Belleville Washer Section View...
Страница 261: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 74 Inner Spindle Lower Section Bearing Section View...
Страница 266: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 1 Machine Parts Front Sheet Metal...
Страница 267: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 2 Rear Left Sheet Metal...
Страница 268: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 3 Right Rear Sheet Metal...
Страница 269: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 4 Air Control Door...
Страница 270: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 5 Air Control Solenoid Pack...
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Страница 274: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 9 Enclosure Inside Parts...
Страница 275: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 10 Enclosure Panel...
Страница 276: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 11 DIN Rail Components...
Страница 277: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 12 650 1 27X Computer Enclosure Assembly...
Страница 278: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 13 Computer Components...
Страница 279: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 14 Spindle Base Right Side...
Страница 280: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 15 Spindle Base Left Side...
Страница 281: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 16 Counterbalance Cylinder Pop Off Valve Assembly Parts...
Страница 282: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 17 Motor Housing Parts...
Страница 283: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 18 Z Axis Motor Parts...
Страница 284: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 19 Counter Balance Pulley Parts...
Страница 285: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 20 Spindle Motor Housing Parts Outside...
Страница 286: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 21 HSK Upper Spindle Housing Parts...
Страница 287: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 22 Spindle Motor Housing Parts Inside...
Страница 288: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 23 Upper Spindle Ballscrew Parts...
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Страница 290: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 25 Lower Spindle Ballscrew Parts...
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Страница 292: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 27 Inner Spindle Lower Section Parts...
Страница 293: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 28 HSK Drawbar Upper Section Parts...
Страница 295: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 30 Column and Spindle Base Retainers...
Страница 297: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 32 Pendant Swing Arm...
Страница 298: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 33 Pendent Swing Arm Assembly Parts List...
Страница 299: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 34 Pendant Components...
Страница 300: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 35 Main Base Parts...
Страница 301: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 36 X Axis Assembly Drive End Parts...
Страница 303: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 38 Chip Shield Assembly...
Страница 304: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 39 Front Cover and Lights...
Страница 305: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 40 Oil Line Diagram...
Страница 307: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 42...
Страница 309: ...Section 9 Options F103 4 5A Manual www rottlermfg com 9 2...
Страница 311: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 2...
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