Section 6 Maintenance
F103/4/5A Manual
www.rottlermfg.com
6-13
F103/4/5A Wiring Diagram
A scalable version of this wiring diagram is located on manual CD.
1
1
2
2
3
3
4
4
A
A
B
B
C
C
D
D
T
O
L
E
R
A
N
C
E
S
U
N
L
E
S
S
N
O
T
ED
D
E
C
IM
AL
S
1
P
L
A
C
E
`
2
P
L
A
C
E
`
3
P
L
A
C
E
`
A
N
G
L
E
S
`
~
F
IN
IS
H
D
RW
N:
DA
T
E
:
SC
A
L
E:
D
RA
W
ING
NO
.
M
AT
ER
IA
L
:
H
EAT
T
R
E
AT
:
to
n
y
t
9
/2
9/
20
15
8
0
1
2
r
e
v
7
8
0
1
2
r
e
v
7
8012 rev7
.0
5
.0
1
.0
0
1
.5
1
2
5
1
:1
C
T
HE
C
U
TT
IN
G
E
D
GE
Ma
s
s
:
N
/A
Pa
int
:
No
n
e
S
H
E
E
T 1
O
F 1
SHEET 1 OF 1
7
CA
T
E
G
O
RY
L
IF
T
W
E
D
G
E
D
R
A
W
B
A
R
111
222
R
D
W
H
B
K
W
H
B
N
W
H
GN
D
GN
D
GN
D
1
3
A
IR
P
R
E
S
S
U
R
E
S
W
IT
C
H
N
/O
GR
4
RD
T3
BN
PU
BR
A
KE
BL
BK
3
YL
T
HE
RMA
L
S
WI
TC
H
N.
C.
GN
T2
G
N
D
SH
IE
LD
T
1
2
1
GR
RD
BN
BK
T1
GN
D
T2
T
H
ER
M
AL
SW
IT
C
H
N.
C.
SH
IEL
D
2
GN
YL
T3
1
T3
1
BN
2
YL
GN
T
H
ER
M
AL
SW
IT
C
H
N.
C.
T2
RD
BK
T
1
GR
G
N
D
SH
IEL
D
T3
1
BN
2
YL
GN
T
H
ER
M
AL
SW
IT
C
H
N.
C.
T2
RD
BK
T1
GR
G
ND
SH
IE
LD
B
N
W
H
D
O
T
T
E
D
W
H
C
L
EA
R
D
O
T
T
E
D
B
K
C
L
E
AR
C
1
9
C2
C8
C5
C1
1
C7
C4
C1
C1
0
C1
0
C7
C
4
C1
C
1
7
C
1
7
CP
U
C2
0
C4
2
C3
6
C
3
6
C
1
3
C
1
4
C
3
6
C8
C
1
9
C1
4
C1
3
C1
5
C1
6
C1
6
C3
6
C
2
0
C3
6
C3
4
C
1
8
C5
C1
1
C2
C8
C1
5
C
1
8
C
3
4
C4
2
C4
3
C
4
3
C
4
4
C4
4
7
1
0
/1
0
/2
0
1
7
T
O
N
Y
M
O
V
E
D
P
R
O
B
E
T
O
1
2
V
D
C
6
1
/1
9
/2
0
1
7
T
ON
Y
C
H
A
N
GE
D
O
IL
E
R
T
O
T
OP
O
F
O
U
T
P
U
T
B
OA
R
D
5
1
2
/2
0
/1
6
T
O
N
Y
CH
A
NG
E
D
M
O
T
O
R
P
O
W
E
R
CA
B
L
E
G
R
O
U
ND
F
RO
M
O
R
A
N
G
E
T
O
G
R
E
E
N
R
EV
T
O
D
A
Y
'S
R
E
Q
U
E
S
T
D
E
S
C
R
IP
T
IO
N
Y-AXI
S
M
OT
OR
9
02
0
H
B
M
S9
0C
-3
25
0
AB2
X-AXI
S
M
OT
O
R
92
15
F
BSM
100
C
-52
50
AB2
Z
-A
XI
S
M
O
T
OR
9
2
15
J
BSM
90N
-2
25
0
BB2
S
PI
N
D
L
E
M
OT
OR
92
1
5G
BSM
132
C
-52
0
0AB
R
AD
IO
R
E
C
EI
VER
PAR
T
#6
50-3
-5
9U
M
P4
0
PR
O
BE
6
50
-3
-5
9Z
SON
Y
L
T
2
0A
PAR
T
#
5
02-1
2-7M
EM
ER
GEN
C
Y
ST
OP
6
389
D
T
O
UC
H
S
C
RE
E
N
MO
NI
TO
R
H
EAT
SI
N
K
M
O
U
N
T
ED
S
PI
N
D
L
E
F
AN
PAR
T
#
7
19
2
DO
O
R
MO
UN
TE
D
FA
N
BR
AKI
N
G
R
ESI
ST
OR
S
90
38
E
60
A
M
A
IN
BR
EAKER
S
WI
TCH
SP
IN
D
LE
AM
P
90
35
N
G
RO
U
ND
B
US
C
O
N
TA
CTO
R
O
UT
P
UT
BOAR
D
90
34
G
PO
W
ER
BO
A
R
D
903
4E
X
Z
Y
C
H
AR
GI
N
G
R
ESI
ST
OR
6
486
P
2
4
V
O
L
T
9
0
W
PO
W
ER
SU
PPL
Y
12
V
O
LT
9
0
W
PO
W
ER
SU
PPL
Y
HA
ND
WH
E
E
L
B
IT
6
B
IT
4
B
IT
2
B
IT
0
B
IT
7
B
IT
5
B
IT
3
B
IT
1
V
ID
E
O
C
3
3
U
SB
4
U
SB
1
U
S
B
2
U
S
B
3
C
3C
9
C
3
2
C
3
1
C
3
0
C
1
2
C
6
C
30
C3
C9
C6
C
33
U
SB
2
U
SB
3
U
SB
4
C3
2
C
31
VI
D
EO
U
SB
1
+
-
U
VW
GN
D
+
-
U
VW
GN
D
+
-
UV
W
U
V
W
BR
AKE
-
+
+V
GN
D
S
W
A
A
-
B
B
-
I
I-
U
U
-
V
V
-
W
W
-
K
TY
0
V
TH
M
SW
+
-
++
+
+
++
+
+
+
+
++
+
+
+++
+
--
-
-
-
-
--
-
-
--
-
--
-
-
-
01
23
4
5
6
7
8
9
1
01
1
1
2
1
3
1
4
1
5
PR
OB
E
ST
AR
T
OIL
ER
LIF
T
WE
DG
E
LIGH
T
FAN
CU
TTER
RE
LE
AS
E
Z-A
XIS
BR
AK
E
E-ST
OP
C
O
NT
.
C
O
IL
L
1
L
2
CH
A
RG
E
R
ESI
ST
O
R
F
R
OM
C
ON
T
A
C
T
O
R
+
+
+
+
++
+
+
+++
-
-
-
-
--
-
--
-
-
+
-
1
2
3
4
5
6
+V
+V
+V
-V
-V
-V
N
N
L
L
IN
PUT
INP
UT
7A
7
A
7
A
7
A
3
A
3
A
3A
3
A
3A
3A
3
A
3
A
5
0
A
5
0A
5
0
A
5
0
A
5
0
A
5
0
A
+
-
A
A-
B
B-
+
+
+
+
+
+
+
+
+
+
+
+
+
+
++
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
-
-
-
-
-
-
-
-
-
-
--
-
-
-
-
+
+
-
-
L1
L
2
L3
K
TY
0
V
TH
L
SW
KT
Y
K
TY
0V
0
V
TH
L
TH
L
SW
SW
+V
+V
+V
GND
GND
GND
SW
SW
SW
A
A-
B
B-
I
I-
U
U-
V
V-
W
W-
A
A
A-
A-
B
B
B-
B-
I
I
I-
I-
U
U-
V
V-
W
W
W-
W-
U
U-
V
V-
1
2
3
+V
0V
L1
L2
L3
T3
T2
T1
9
10
11
12
13
BK
WH
BK
26
WH
27
34
2
4
35
25
T
O
C
P
U
POW
ER
CP
U
GN
D
G
ND
G
ND
L
1
L
2
L
3
L
1
L
1
L
1
L
2
L
2
L
2
B
K
W
H
B
K
W
H
2
3
2
2
2
2
2
3
L
1
L
2
L
3
L
1
L2
L
3
8
7
22
23
R
D
BU
B
N
/W
H
B
N
PK/
BU
P
K
RD
BU
BN
/WH
BN
PK/BU
PK
RD
RD
BU
BU
BN/
WH
BN/
WH
BN
BN
PK/BU
PK/BU
PK
PK
G
N
Y
L
Y
L
GN
G
N
Y
L
GN
YL
T1
T2
T3
THE
R
MA
L
THE
RMA
L
THE
RMAL
THE
RMA
L
T1
T2
T3
T
1
T1
T2
T2
T3
T3
6
5
34
12
TQ/
BK
TQ
GN/B
K
GN
WH
BK
BK
BK
BK
BK
WH
WH
RD
GN
GN
D
2
0
2
1
30
31
RD
B
K
WH
BK
25
24
2
7
26
BK
WH
WH
S
H
L
D
W
H
B
K
BK
GN
BK
WH
BK
RD
16
15
14
1
3
12
11
1
9
1
8
BK/BN
WH/WH
BK
WH
35
34
WH
BN
RD
WH
BK
WH
BN
WH
BK/BN
WH/WH
BU
PR
31
30
8
7
14
15
16
20
21
10
91
8
1
9
BK
W
H
12
3
4
56
M
O
T
O
R
BR
AKE
F
1
0
3
,
F
1
0
4
,
F
10
5
W
IR
IN
G D
IA
GR
A
M
(OPT
ION
AL)
(OPT
IO
N
AL)
WH
WH
WH
BK
BK
BK
BR
BU
C
1
9
,
C
2
0
,
C
3
4
,
C
44
C
2
0
,
C
4
2,
C
4
4
C
1
9
,
C
2
0
,
C
4
2
,
C
44
C
1
9
,
C
2
0
,
C
3
6
,
C
4
2
,
C
4
4
C
1
4
,
C
1
5
C1
3,
C1
4,
C1
5,
C1
9,
C2
0,
C3
6,
C4
2,
C4
4
C1
3,
C1
4,
C1
5,
C1
9,
C2
0,
C3
6,
C4
2,
C4
4
C
1
4
,
C
1
5
,
C
1
9,
C
2
0
,
C
4
2
,
C
4
4
C
1
4
,
C
1
5
,
C
1
9
,
C
4
2
C4
2
C1
4
C3
6
C3
6
C
3
6
C
3
6
C
15
C
8
C
1
1
C8,
C11
C5
, C
8,
C1
1
C2
, C
5,
C8
, C
11
C7
, C
10
C4
, C
7,
C1
0
C
1
, C
4
,
C
7
, C
1
0
C
1
,
C
4
,
C
7
,
C
1
0
C
1
,
C
4
, C
7
C
4
,
C
7
C
2
,
C
5
, C
8
C
2
,
C
5
,
C
8,
C
1
1
C1
C1
9,
C4
3
C1
1
C1
8,
C1
9,
C3
4,
C4
3
42
43
42
43
(Z
) A
XIS
D
RIV
E A
MP
.
90
34
(Y
) A
XIS
D
RIV
E A
MP
.
90
34
(X
) A
XIS
D
RIV
E A
MP
.
90
35
T
INP
UT
B
O
A
R
D
9
0
3
4
F
OI
LER
63
49
H
SOLEN
OI
D
PAC
K
9
00
5M
W
OR
K
L
IGH
T
S
64
5
7N
C12
IN
C
O
M
IN
G
P
OW
E
R
01
2
34
56
7
8
91
0
1
1
1
2
13
14
1
5
4
4
4
3
2
2
2
1
E2
3
1
3
2
1
1
1
2
E
1
W
H
B
K
BK
RD
BK
WH
DOO
R S
AF
ET
Y L
OC
K
Содержание F103 Series
Страница 2: ......
Страница 4: ......
Страница 10: ...Section 1 Introduction F103 4 5A Manual www rottlermfg com 1 5...
Страница 21: ...Section 2 Installation F103 4 5A Manual www rottlermfg com 2 10...
Страница 26: ...Section 2 Installation F103 4 5A Manual www rottlermfg com 2 15...
Страница 27: ...Section 2 Installation F103 4 5A Manual www rottlermfg com 2 16 F105A Hold Down and Jacking Bolt Locations...
Страница 29: ...Section 2 Installation F103 4 5A Manual www rottlermfg com 2 18 F104A Hold Down Jacking Bolt Locations...
Страница 30: ...Section 2 Installation F103 4 5A Manual www rottlermfg com 2 19 F103A Hold Down Jacking Bolt Locations...
Страница 35: ...Section 2 Installation F103 4 5A Manual www rottlermfg com 2 24 Machine Dimensions Left Side View...
Страница 43: ...Section 2 Installation F103 4 5A Manual www rottlermfg com 2 32...
Страница 99: ...Section 5 Operating Instructions F103 4 5A Manual www rottlermfg com 5 12...
Страница 102: ...Section 5 Operating Instructions F103 4 5A Manual www rottlermfg com 5 15...
Страница 105: ...Section 5 Operating Instructions F103 4 5A Manual www rottlermfg com 5 18...
Страница 106: ...Section 5 Operating Instructions F103 4 5A Manual www rottlermfg com 5 19...
Страница 115: ...Section 5 Operating Instructions F103 4 5A Manual www rottlermfg com 5 28...
Страница 116: ...Section 5 Operating Instructions F103 4 5A Manual www rottlermfg com 5 29 7119V Dual Axis Table Assembly...
Страница 189: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 2 Grease Cross Reference Chart...
Страница 190: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 3...
Страница 191: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 4...
Страница 192: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 5...
Страница 196: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 9 Lubrication Locations...
Страница 197: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 10 Lubrication Locations cont...
Страница 199: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 12 Air Line Diagram...
Страница 212: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 25 Locate opening in the belt housing...
Страница 216: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 29...
Страница 217: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 30...
Страница 226: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 39 3 Go to Setup Electronics Control...
Страница 246: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 59...
Страница 253: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 66 Z Axis Lower Bearing and Belleville Washer Stacking Order...
Страница 254: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 67 Z Axis Lower Bearing and Belleville Washer Section View...
Страница 261: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 74 Inner Spindle Lower Section Bearing Section View...
Страница 266: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 1 Machine Parts Front Sheet Metal...
Страница 267: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 2 Rear Left Sheet Metal...
Страница 268: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 3 Right Rear Sheet Metal...
Страница 269: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 4 Air Control Door...
Страница 270: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 5 Air Control Solenoid Pack...
Страница 271: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 6 Oiler Door...
Страница 274: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 9 Enclosure Inside Parts...
Страница 275: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 10 Enclosure Panel...
Страница 276: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 11 DIN Rail Components...
Страница 277: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 12 650 1 27X Computer Enclosure Assembly...
Страница 278: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 13 Computer Components...
Страница 279: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 14 Spindle Base Right Side...
Страница 280: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 15 Spindle Base Left Side...
Страница 281: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 16 Counterbalance Cylinder Pop Off Valve Assembly Parts...
Страница 282: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 17 Motor Housing Parts...
Страница 283: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 18 Z Axis Motor Parts...
Страница 284: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 19 Counter Balance Pulley Parts...
Страница 285: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 20 Spindle Motor Housing Parts Outside...
Страница 286: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 21 HSK Upper Spindle Housing Parts...
Страница 287: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 22 Spindle Motor Housing Parts Inside...
Страница 288: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 23 Upper Spindle Ballscrew Parts...
Страница 289: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 24...
Страница 290: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 25 Lower Spindle Ballscrew Parts...
Страница 291: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 26...
Страница 292: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 27 Inner Spindle Lower Section Parts...
Страница 293: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 28 HSK Drawbar Upper Section Parts...
Страница 295: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 30 Column and Spindle Base Retainers...
Страница 297: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 32 Pendant Swing Arm...
Страница 298: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 33 Pendent Swing Arm Assembly Parts List...
Страница 299: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 34 Pendant Components...
Страница 300: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 35 Main Base Parts...
Страница 301: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 36 X Axis Assembly Drive End Parts...
Страница 303: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 38 Chip Shield Assembly...
Страница 304: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 39 Front Cover and Lights...
Страница 305: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 40 Oil Line Diagram...
Страница 307: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 42...
Страница 309: ...Section 9 Options F103 4 5A Manual www rottlermfg com 9 2...
Страница 311: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 2...
Страница 312: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 3...
Страница 313: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 4...
Страница 314: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 5...
Страница 315: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 6...
Страница 316: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 7...
Страница 317: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 8...
Страница 318: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 9...