Section 5 Operating Instructions
F103/4/5A Manual
www.rottlermfg.com
5-16
6405F Large V-Block
Place the 6405 supports on the machine bed. Make sure there is no debris or burrs on the mating
surfaced. The supports should be placed on the machine bed with the two dowels on the bottom of the
supports into the middle keyway. Place the supports the same distance apart as the mains you will be
using. On long blocks, it is recommended to use main bearing locations inward from the ends, to more
equally balance the block and avoid sag. Push the supports back toward the rear of the machine against
the dowel pins. This will line the supports up with each other. Tighten the four (4) mounting bolts on each
support.
Install the correct size locators into the main bores that will be used.
Handle these large blocks with Extreme care and guidance. A block hoist is
required when handling these blocks. These blocks should be lifted from the
block bank surface.
The hoist must remain attached to the block until it is firmly clamped into
position. The blocks will have a tendency to tip until they are properly
supported and clamp. When not properly supported and attached to a hoist these blocks will roll forward
or backwards and out of the fixture. This will cause severe injury or death to operator.
The main bearing bores being used, should be on centerline of each support. Set the jacking bodies, with
the proper length jack screw installed onto the machine base. These should be located in the general
area of the supports. Temporarily secure to the deck with at least one bolt.
Lower the block down onto the supports. Place a level on the deck of the engine block and check the
level front to back. Position the jack stands in a location to properly support the block and secure. To
level, use the jacking screws to raise or lower the front of the engine block.
Position the block clamps on the machine bed and secure in a location to allow proper clamping.
The following illustration shows the correct triangle clamping system that should be used.
Содержание F103 Series
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Страница 27: ...Section 2 Installation F103 4 5A Manual www rottlermfg com 2 16 F105A Hold Down and Jacking Bolt Locations...
Страница 29: ...Section 2 Installation F103 4 5A Manual www rottlermfg com 2 18 F104A Hold Down Jacking Bolt Locations...
Страница 30: ...Section 2 Installation F103 4 5A Manual www rottlermfg com 2 19 F103A Hold Down Jacking Bolt Locations...
Страница 35: ...Section 2 Installation F103 4 5A Manual www rottlermfg com 2 24 Machine Dimensions Left Side View...
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Страница 116: ...Section 5 Operating Instructions F103 4 5A Manual www rottlermfg com 5 29 7119V Dual Axis Table Assembly...
Страница 189: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 2 Grease Cross Reference Chart...
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Страница 212: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 25 Locate opening in the belt housing...
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Страница 226: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 39 3 Go to Setup Electronics Control...
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Страница 253: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 66 Z Axis Lower Bearing and Belleville Washer Stacking Order...
Страница 254: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 67 Z Axis Lower Bearing and Belleville Washer Section View...
Страница 261: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 74 Inner Spindle Lower Section Bearing Section View...
Страница 266: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 1 Machine Parts Front Sheet Metal...
Страница 267: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 2 Rear Left Sheet Metal...
Страница 268: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 3 Right Rear Sheet Metal...
Страница 269: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 4 Air Control Door...
Страница 270: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 5 Air Control Solenoid Pack...
Страница 271: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 6 Oiler Door...
Страница 274: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 9 Enclosure Inside Parts...
Страница 275: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 10 Enclosure Panel...
Страница 276: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 11 DIN Rail Components...
Страница 277: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 12 650 1 27X Computer Enclosure Assembly...
Страница 278: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 13 Computer Components...
Страница 279: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 14 Spindle Base Right Side...
Страница 280: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 15 Spindle Base Left Side...
Страница 281: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 16 Counterbalance Cylinder Pop Off Valve Assembly Parts...
Страница 282: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 17 Motor Housing Parts...
Страница 283: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 18 Z Axis Motor Parts...
Страница 284: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 19 Counter Balance Pulley Parts...
Страница 285: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 20 Spindle Motor Housing Parts Outside...
Страница 286: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 21 HSK Upper Spindle Housing Parts...
Страница 287: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 22 Spindle Motor Housing Parts Inside...
Страница 288: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 23 Upper Spindle Ballscrew Parts...
Страница 289: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 24...
Страница 290: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 25 Lower Spindle Ballscrew Parts...
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Страница 292: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 27 Inner Spindle Lower Section Parts...
Страница 293: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 28 HSK Drawbar Upper Section Parts...
Страница 295: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 30 Column and Spindle Base Retainers...
Страница 297: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 32 Pendant Swing Arm...
Страница 298: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 33 Pendent Swing Arm Assembly Parts List...
Страница 299: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 34 Pendant Components...
Страница 300: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 35 Main Base Parts...
Страница 301: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 36 X Axis Assembly Drive End Parts...
Страница 303: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 38 Chip Shield Assembly...
Страница 304: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 39 Front Cover and Lights...
Страница 305: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 40 Oil Line Diagram...
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Страница 309: ...Section 9 Options F103 4 5A Manual www rottlermfg com 9 2...
Страница 311: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 2...
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