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User’s Manual Code 001

 

Page 9-47  

Rev 0819 

9

 

HEAT PUMP COMMISSIONING 

The following instructions must be read and understood prior to the commissioning of the 
RED Heat Pump.  If under any circumstance, there are aspects to the installation and or system 
which do not comply with the specification laid down, the Heat Pump MUST NOT be put into 
operation until the system and or installation meets all the requirements.  

a.

 

Check the following is complete before commencing the commissioning phase of the 
installation. 

b.

 

Check that the correctly rated RCD, power cable and lockable isolator is installed. 

c.

 

Check hydraulic and electrical connections are correct. 

d.

 

Check that cabling has been correctly routed and clamped.  

e.

 

Check the air tightness of the connections. 

f.

 

Check all required valves are open including pump valves. 

g.

 

Check the correctly sized heating expansion vessel has been fitted with 3 bar PRV.  

h.

 

Check  compressor  bracket  has  been  removed  and  nothing  has  been  left  inside  the 
heat pump compartment.  

i.

 

Inspect to ensure that all casing components have been refitted correctly.  

9.1

 

Filling the system 

The system should have the correct corrosion inhibitor added to the correct volume before 
filling with water.  The system should be filled cold through a fill loop via a filling loop isolation 
valve.  Once the system pressure has reached  1 bar air should begin to dispel through the 
system auto air vents.  Continue to fill until all air is dispelled.  To bleed the heat pump of air 
a  Schrader  bleed  valve  is  located  above  the  circulating  pump  as  shown  in  Figure  23.    By 
surpassing the valve air can escape from the  heat pump heat exchanger.  However please 
ensure that  the  Schrader  cap  in  replaced  after  bleeding.    Once  all  perceived  are  has  been 
removed the circulating pumps can be ran manually to remove trapped air, please see Section 
9.1.1.  The heat pump will require bleeding again during the running of the circulating pump. 

 

 

Figure 23 Shrader bleed valve location 

Содержание A10-UHE

Страница 1: ...Installation and User Manual Heat pump models A10 UHE A16 UHE Including Manifolds MAN P1 P5 Hot water tanks INC 200 250 Covering software revisions Indoor controller to v2 9 Issue January 2020...

Страница 2: ......

Страница 3: ...ions 4 17 5 Unpacking the Product 5 19 6 Mechanical Installation layout Drawings 6 21 7 Installation of heat pump 7 24 7 1 Installation location of heat pump 7 24 7 2 Transportation brackets 7 26 7 3...

Страница 4: ...ng safe handling installation fault finding and servicing of the product along with user operation and setup 1 1 General Information Please ensure that the full system design and heat hot water requir...

Страница 5: ...installation location using the provided lifting equipment and brackets as described in section 5 A minimum of two people is necessary to lift the heat pump and it should not be pushed of trailed alon...

Страница 6: ...User s Manual Code 001 Page 1 3 Rev 0819 o Only ever use R410A when charging the heat pump ensuring to fill as a liquid and to the correct weight as per the data label on the product...

Страница 7: ...or f A differential pressure sensor is used to determine if the evaporator becomes blocked for any reason This may be due to debris blow by or leaves g Water flow sensor h A flow sensor checks constan...

Страница 8: ...mponents within the heat pump to give maximum efficiency and capacity to bring optimal thermal comfort to your home The basic operation in heating mode is explained below The compressor works as a pum...

Страница 9: ...ation However the RED heat pump has been designed to defrost this ice clearing the evaporator coil quickly and efficiently A reversing valve is used to switch the direction of refrigerant flow around...

Страница 10: ...ore the install of the heat pump g The primary return to the heat pump must have a filter strainer of not less than kV10 h The system should be designed to be pressurised to 3 bar and have correctly s...

Страница 11: ...d This should be designed and installed in such a way as to minimise the risk of component and or system failure d Any circuits supplying heat to the tank and connected to an external heat source shou...

Страница 12: ...formance and cost saving benefits to the end user Each package will typically consist of a 10kW or 16kW heat pump plus the correct zone distribution manifold matching the required heating zones plus a...

Страница 13: ...t for the specific install and that the manifolds meets the zone requirements of the property Upon delivery or collection check that your product matches your order and that all items are as requested...

Страница 14: ...oise at nominal capacity 63 dB A 64 dB A Maximum flow temperature C 65 65 Refrigerant type and charge weight kg R410A 2 9 R410A 3 3 Electrical supply 230v 1ph 50Hz 230v 1ph 50Hz Maximum current A 20 3...

Страница 15: ...User s Manual Code 001 Page 4 12 Rev 0819 Figure 3 Heat pump and controller dimensions...

Страница 16: ...User s Manual Code 001 Page 4 13 Rev 0819 Figure 4 heat pump assembly drawing...

Страница 17: ...User s Manual Code 001 Page 4 14 Rev 0819 Figure 5 Indoor controller assembly drawing...

Страница 18: ...W mm 495x525x 135 495x525x 135 495x525x 135 495x675x 135 495x825x 135 Heat pump flow and return 1 Male 1 Male 1 Male 1 Male 1 Male Zone connections mm 28 Comp 28 Comp 28 Comp 28 Comp 28 Comp Water Vo...

Страница 19: ...User s Manual Code 001 Page 4 16 Rev 0819 Figure 7 Distribution manifold configuration...

Страница 20: ...ull weight kg 250 308 Standing heat loss W 52 65 ErP rating B B Heat pump coil maximum operating pressure bar 3 0 3 0 Heat pump coil pressure drop at 15L min mbar 134 142 Domestic hot water coil maxim...

Страница 21: ...User s Manual Code 001 Page 4 18 Rev 0819 Figure 8 Hot water tank dimensions drawing...

Страница 22: ...en crate with a plastic sleeve It is advised to transport the heat pump within the crate where possible for protection of the product and ease of handling 1 Carefully remove the plastic sleeve and dis...

Страница 23: ...ttached to the top lifting lug of the compressor this should not be removed until the heat pump is in its final position Remove the lifting brackets once the heat pump is located in the correct positi...

Страница 24: ...001 Page 6 21 Rev 0819 6 MECHANICAL INSTALLATION LAYOUT DRAWINGS Figure 9 Typical hydraulic installation with single heat pump and heat pump hot water tank shown with A16 UHE heat pump MAN P4 manifol...

Страница 25: ...User s Manual Code 001 Page 6 22 Rev 0819 Figure 10 Electrical and controls installation with standard non Modbus MAN P4 manifold and A16 UHE heat pump and INC 200 tank...

Страница 26: ...User s Manual Code 001 Page 6 23 Rev 0819 Figure 11 Electrical and controls installation with Modbus enabled MAN P4 manifold and A16 UHE heat pump and INC 200 tank...

Страница 27: ...allation site below or above ground as required All the door and evaporator panels must be accessible so as can be removed for install and servicing Be mindful of the plumbing and electrical wiring ac...

Страница 28: ...ware that the heat pump cannot easily be relocated after install o Once set into position remove compressor retaining bracket Failure to do so can seriously damage the compressor pipework and create e...

Страница 29: ...nel the pump and plumbing connections should be clearly visible b The compressor bracket has a warning tag attached c Unbolt the fastener from rear lifting eye on back of the compressor d Bend the bra...

Страница 30: ...and return pipe tails are clearly once the side panel is removed The flow from the heat pump comes out of the circulating pump and the return to the heat pump enters before the flow meter There is a c...

Страница 31: ...ough the base of the heat pump using an underground pre insulated heating pipe This ensures the pipework has maximum frost protection and least heat loss from the pipes The base has an oval protrusion...

Страница 32: ...User s Manual Code 001 Page 7 29 Rev 0819 Figure 17 Insulated underground pipe installation Figure 16 Rear pipe installation...

Страница 33: ...ion must be a three core shielded cable of minimum 20 25 AWG f Both cables must be clamped to the heat exchanger box with the strain relief clamps already installed g Both cables must also pass throug...

Страница 34: ...ndoor controller should be located where the user has good access and at the correct height for the end user and where the end user is content to interface with the controller at the chosen location c...

Страница 35: ...User s Manual Code 001 Page 7 32 Rev 0819 Figure 20 The indoor controller is to be mounted using the four holes in the base tray...

Страница 36: ...g the bottom entry points the grommet blacks should be removed carefully with a screw driver Ensure that 16mm cable glands are fitted and the cable is securely clamped When wiring to the board it is r...

Страница 37: ...outputs Additional valves and pumps for each zone can also be wired to this relay if the combined load is less than 4 amps g Heat demand inputs each zone must have a separate zero volt switching rela...

Страница 38: ...User s Manual Code 001 Page 7 35 Rev 0819...

Страница 39: ...me scheduler for DHW space heating and cooling when enabled with individual zone control b Manual control of the DHW space heating and cooling when enabled with individual zone control c Booster funct...

Страница 40: ...he home page is the default screen of the controller and displays an overview of the system status The controller turns the display off after 1min of inactivity once activated the Home screen will dis...

Страница 41: ...User s Manual Code 001 Page 8 38 Rev 0819 8 1 2 Main Menu Screen The Main menu page links the various controller function screens into a menu which is easily accessible from the Home Screen...

Страница 42: ...ler Zone 3 scheduler Zone 4 scheduler Aux if enabled 3 Summary data 3 0 3 1 3 2 3 3 About Fault codes Performance Summary Manifold Summary 4 Heat pump control 4 0 ON OFF settings 5 Clock settings 5 0...

Страница 43: ...User s Manual Code 001 Page 8 40 Rev 0819 8 1 3 Scheduler Screen 2 0 The scheduler screens from 2 0 2 5 allow for the on off time programming of the Hot water and space heating zones...

Страница 44: ...User s Manual Code 001 Page 8 41 Rev 0819 When exiting the Scheduler screens to return to the Main Menu you will be asked to Save scheduler changes...

Страница 45: ...unique Heat Pump serial number and the heat pump model Also noted is the hardware version and controller version In the event of a RED customer care enquiry these numbers will be required to progress...

Страница 46: ...001 Page 8 43 Rev 0819 8 1 6 Performance Summary 3 2 The performance summary details real time Coefficient of Performance and Seasonal Coefficient of performance along with run hours and number of st...

Страница 47: ...ttings 4 0 The on off setting screen gives the user control of the heat pump status and can be used to turn the heat pump in DHW heating or cooling mode on off manually boost each mode by 1hr or 2hr t...

Страница 48: ...st select the setting to change by using the Enter key to rotate through the list of possible settings Once the setting has been selected use the arrow symbols to change the value up or down Alternate...

Страница 49: ...for the hot water temperature and the heat pump flow temperature in both heating and cooling can be adjusted within the predetermined limits Use the arrow on the top right of the screen to progress t...

Страница 50: ...ted with 3 bar PRV h Check compressor bracket has been removed and nothing has been left inside the heat pump compartment i Inspect to ensure that all casing components have been refitted correctly 9...

Страница 51: ...1 Page 9 48 Rev 0819 9 1 1 Controller commissioning screens 7 0 Access to the installation commissioning settings is through the icon in the top right of the Wi Fi settings page The Installation setti...

Страница 52: ...stem configuration and should be selected accordingly Use the arrow on the top right of the screen to progress to the next screen If a backup boiler is installed to work with the heat pump screen 7 2...

Страница 53: ...imes to purge the air from the heat exchanger and pipe work During the pump manual running air will need to be bleed from the heat pump as described in Section 9 1 Once bleed the flow rate will appear...

Страница 54: ...for the relative position of tank to the distribution manifold and hot water outlet These should be as short as possible which will reduce both temperature and flow losses To achieve the tank perform...

Страница 55: ...User s Manual Code 001 Page 10 52 Rev 0819 Figure 24 Minimum servicing and installation requirements...

Страница 56: ...ve must be installed c A full bore isolation valve must be fitted to the incoming mains water supply to allow the tank cold water outlets to be isolated if required d The incoming mains water pipework...

Страница 57: ...bution pipework be used throughout the property however it is possible that short lengths 1m of 15mm pipework can be used to service baths showers or taps where required Any pipework and fittings used...

Страница 58: ...o the outside diameter of the supply pipework should be used 10 2 6 Secondary return Ideally the INC tank should be installed as close as possible to all hot water outlets however where this is not po...

Страница 59: ...m the front of the tank and that the sight glass is tight and cannot rotate 10 2 9 Immersion heater Install the bottom immersion heater as per Figure 28 The nut on the immersion heater is 46mm and a s...

Страница 60: ...the strain relief clamp cable gland provided Figure 30 provide guidance on how the immersion heater should be wired The immersion heater should never be switched on unless it is fully submerged in wa...

Страница 61: ...3 2 NTC temperature sensor A temperature sensor pocket is located underneath the circular steel cover plate on the tank lid This temperature sensor must be wired back to the indoor control unit with a...

Страница 62: ...n the mains cold water supply to the tank Open the nearest hot tap followed by the rest in sequence to allow any trapped air to escape and flush out any debris Leave the tap open until the system has...

Страница 63: ...ser s Manual Code 001 Page 12 60 Rev 0819 12 CUSTOMER CARE CENTRE CONTACT Renewable Energy Devices Limited 27F Annesborough road Lurgan County Armagh BT67 9JD Tel 44 0 28 3886 8086 WWW red limited com...

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