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Section VI – Operating instructions

80 Quincy Vacuum Pump-QSV Series

Operating instructions

6.1 Initial start-up

CAUTION!

The operator must apply all relevant Safety precautions. Also consult section Problem solving

• Remove the service canopy panel(s) in order to get access to the internal components.

• Remove the red transport spacers and the related bolts under element (1), coupling housing (2) and oil

separator tank (3).

• Check that the electrical connections correspond to the local codes and that all wires are clamped tight

to their terminals.

• The installation must be earthed and protected against short circuits by fuses of the inert type in all

phases. It is advised to install an isolating switch near the vacuum pump.

• Check the process lines for the correct size to prevent high pressure drop and for cleanliness to protect

the vacuum pump. Also check for leaks.

Содержание QSV 2200

Страница 1: ...Quincy Oil sealed rotary screw vacuum pumps QSV 2200 QSV 2700 QSV 3200 Instruction Manual...

Страница 2: ......

Страница 3: ...USA Any unauthorized use or copying of the contents or any part thereof is prohibited This applies in particular to trademarks model denominations part numbers and drawings Use only authorized parts A...

Страница 4: ...This page intentionally left blank...

Страница 5: ...rlogic Graphic controller 20 3 1 Airlogic Graphic controller 20 3 2 Control panel 21 3 3 Icons used 22 3 4 Main screen 25 3 5 Calling up menus 28 3 6 Inputs menu 30 3 7 Outputs menu 33 3 8 Counters 35...

Страница 6: ...ecification 87 7 3 Drive motor 88 7 4 Air filter 88 7 5 Oil and oil filter change 89 7 6 Coolers 92 7 7 Oil separator change 93 7 8 Pressure switch 94 7 9 Service kits 94 7 10 Storage after installati...

Страница 7: ...or processed by the vacuum pump 5 Before any maintenance repair work adjustment or any other non routine checks Stop the vacuum pump Press the emergency stop button Switch off the voltage Make sure t...

Страница 8: ...gs caps and desiccant bags must be removed before connecting the pipes 5 Vacuum connection and discharge pipes must be of correct size and suitable for the working pressure and temperature Never use f...

Страница 9: ...pplication which are not included herein Some precautions are general and cover several machine types and equipment hence some statements may not apply to your machine 1 4 Safety precautions during op...

Страница 10: ...ria NOTICE Also consult sections Safety precautions during installation and Safety precautions during maintenance or repair These precautions apply to machinery processing or consuming air or inert ga...

Страница 11: ...ance or overhaul check that operating pressures temperatures and time settings are correct Check that all control and shut down devices are fitted and that they function correctly If removed check tha...

Страница 12: ...nce is required before selecting a pressure instrument for measuring the vacuum It must be noted that the distinction doesn t matter for a pressure difference delta P e g pressure loss since it is alw...

Страница 13: ...e must be stated at a certain vacuum level when using this denotation 2 2 Introduction The QSV 2200 up to QSV 3200 are single stage oil sealed screw vacuum pumps driven by an electric motor The vacuum...

Страница 14: ...Section II General description 14 Quincy Vacuum Pump QSV Series Open view front Open view back...

Страница 15: ...er E Element C Airlogic Graphic controller DM Drive motor OT Oil separator tank S3 Emergency stop button 1 Electric cabinet VC Vacuum control valve IC Inlet connection DC Discharge connection CE Cable...

Страница 16: ...Section II General description 16 Quincy Vacuum Pump QSV Series 2 3 Flow diagram Flow diagram of air cooler version Flow diagram of water cooler version...

Страница 17: ...ank The oil system has an electronic controlled thermostatic valve BV When the oil temperature at the discharge of the element is below the calculated condensation temperature the thermostatic valve s...

Страница 18: ...llection in the oil separator will extend oil life Consult local regulations which are applicable for water drainage 2 5 Regulating system Description If the vacuum process demand is less than the thr...

Страница 19: ...mponents The electrical system has following components Electrical cabinet typical example Reference Description T1 Transformer Q15 Circuit breaker K15 Contactor K1 Circuit breaker Z1 Frequency conver...

Страница 20: ...l other parameters are hereby taken into account The controller stops the vacuum pump whenever possible to reduce the power consumption and restarts it automatically when the pressure decreases For Hi...

Страница 21: ...mperature not reached within requested time Service warning A number of service operations are grouped called Service Plans Each Service Plan has a programmed time interval If a time interval is excee...

Страница 22: ...0 Enter key Key to select the parameter indicated by the horizontal arrow Only the parameters followed by an arrow pointing to the right can be modified 11 Escape key To go to previous screen or to en...

Страница 23: ...rt after voltage failure is active Week timer Week timer is active Active protection functions Emergency stop Shutdown Warning Service Service required Main screen display Value lines display icon Cha...

Страница 24: ...irlogic Graphic controller 24 Quincy Vacuum Pump QSV Series Test Settings Converter s Service Saved data Access key User password Input icons Icon Description Pressure Temperature Digital input Specia...

Страница 25: ...c controller Quincy Vacuum Pump QSV Series 25 System icons Icon Description Vacuum pump element Fan Frequency converter Motor Network problem General alarm Navigation arrow Icon Description Up Down 3...

Страница 26: ...chosen 1 Two value lines 2 Four value lines 3 Chart High resolution 4 Chart Medium resolution 5 Chart Low resolution Two and four value lines screens This type of Main screen shows the value of 2 or 4...

Страница 27: ...c restart after voltage failure etc Pop up icons These icons pop up if an abnormal condition occurs warnings shutdowns service o call up more information about the icons shown select the icon concerne...

Страница 28: ...variation of the selected input per hour The screen shows the last 4 hours When the Chart Low Resolution is selected the chart shows the variation of the selected input per day The screen shows the ev...

Страница 29: ...Menu using the Scroll keys Press the Enter key to select the menu Following screen appears The screen shows a number of icons Each icon indicates a menu item By default the Pressure Settings Regulatio...

Страница 30: ...inputs e g emergency stop contact motor overload relay etc To select the digital input to be shown on the chart in the main screen Procedure Starting from the Main screen see Main screen Move the cur...

Страница 31: ...he original icon is replaced by the warning or shutdown icon respectively i e the Stop icon and the Warning icon in the screen shown above A small chart icon shown below an item in the list means this...

Страница 32: ...e inlet Pressure is selected chart icon To change press the Enter button again a pop up window opens Press Enter again to remove this input from the chart Another confirmation pop up opens Select Yes...

Страница 33: ...ontrol Panel Menu icon outputs Function To call up information regarding the actually measured data and the status of some inputs such as the motor over load protection Procedure Starting from the Mai...

Страница 34: ...scroll keys 1 Press the enter key 2 a screen similar to the one below appears i Outputs ii Modulating valve 1 iii Gas ballast iv Automatic operation v General warning The screen shows a list of all o...

Страница 35: ...scape key Menu icon outputs Function To call up The running hours The number of motor starts The number of hours that the controller has been powered up Fan starts Emergency stops Procedure Starting f...

Страница 36: ...above section Menu icon Press the enter key following screen appears i Counters ii Running hours iii Motor relay iv Load relay v VSD 1 20 rpm in the percentage of the time during which the motor spee...

Страница 37: ...om the main screen make sure the button Menu iv is selected Next use the scroll buttons to go to the regulation icon ii and press the enter button There are 3 possibilities Local control Remote contro...

Страница 38: ...ut To check when the next service plans are to be carried out To find out which service plans were carried out in the past To modify the programmed service intervals Procedure Starting from the Main s...

Страница 39: ...et Example for service level A The figures at the left are the programmed service intervals For Service interval A the programmed number of running hours is 4000 hours upper row and the programmed num...

Страница 40: ...a service plan interval is reached a message will appear on the screen After carrying out the service actions related to the indicated levels the timers must be reset From the Service menu above selec...

Страница 41: ...i Next service ii Level iii Running hours iv Actual In the example above the A Service level is programmed at 4000 running hours of which 0 hours have passed History The History screen shows a list o...

Страница 42: ...Escape key Menu icon setpoint Function On vacuum pumps with a frequency converter driven main motor it is possible to program two different setpoints This menu is also used to select the active setpoi...

Страница 43: ...Setpoint 1 iii Indirect stop level 1 iv Setpoint 2 v Indirect stop level 2 vi Modify The screen shows the actual settings To modify the settings move the cursor to the action button Modify and press...

Страница 44: ...in the same way as described above Indirect stop occurs when the pressure decreases to the pre set Indirect stop setpoint setpoint minus Indirect stop level The motor will decelerate to minimum speed...

Страница 45: ...Scroll keys move the cursor to the Event History icon see above section Menu icon The list of last shut down and emergency stop cases is shown Scroll through the items to select the desired shut down...

Страница 46: ...er key Following screen appears Next move the cursor to the Settings icon see above section menu icon using the Scroll keys Press the Enter key Following screen appears This screen shows again a numbe...

Страница 47: ...ify button using the Scroll keys and press the Enter key A screen similar to the one above is shown the first item Language is highlighted Use the key of the Scroll keys to scroll down and to select t...

Страница 48: ...u icon Info Function To show the Supplier internet address Procedure Starting from the Main screen Move the cursor to the action button Menu and press the Enter key Following screen appears Using the...

Страница 49: ...rogrammed a week cycle is a sequence of 10 weeks For each week in the cycle one of the four programmed week schemes can be chosen NOTICE In the Airlogic you can select different timers on one day up t...

Страница 50: ...k cycle 4 Status 5 Week timer inactive 6 Remaining running time The first item in this list is highlighted in red Select the item requested and press the Enter key on the controller to modify Programm...

Страница 51: ...sday 5 Thursday 6 Friday 7 Saturday 8 Sunday A new window opens The Modify action button is selected Press the enter button on the controller to create an action 1 Monday 2 Modify A new pop up window...

Страница 52: ...3 Remove 4 Start 5 Stop 6 Pressure setpoint 1 7 Modify A new window opens The action is now visible in the first day of the week 1 Monday 2 Start 3 Save 4 Modify A pop up window opens Use the or key o...

Страница 53: ...3 Save 4 Modify A new pop up window opens Use the Scroll keys on the controller to select the correct actions Press the Enter key to confirm 1 Monday 3 Are you sure 4 No 5 Yes 6 Save 7 Modify Press th...

Страница 54: ...day Press the Escape key on the controller to leave this screen Programming the week cycle A week cycle is a sequence of 10 weeks For each week in the cycle one of the four programmed week schemes can...

Страница 55: ...the Enter key on the controller to modify the first week A new window opens Select the action example Week Action Scheme 1 1 Week cycle 2 Week 1 3 Week Action scheme 1 4 Week Action scheme 2 5 Week A...

Страница 56: ...ction schemes 3 Week cycle 4 Status 5 Week timer inactive 6 Remaining running time A new window opens Select Week 1 to set the Week Timer active 1 Week timer 2 Week 3 Week timer inactive 4 Week 1 Pres...

Страница 57: ...t Remaining Running Time from the list and press the Enter key on the controller to Modify 1 Week timer 2 Week action schemes 3 Week cycle 4 Status 5 Remaining running time This timer is used when the...

Страница 58: ...nction If the password option is activated it is impossible for not authorized persons to modify any setting Procedure Starting from the Main screen see Main screen Move the cursor to Menu and press t...

Страница 59: ...36 5 80 14 50 Pressure band low 2 mbar a 150 300 1000 psi 2 17 4 35 14 50 Proportional band 5 10 15 Integration time sec 0 5 5 10 Run at minimum pressure sec 0 30 300 Min stop time sec 5 5 30 Power r...

Страница 60: ...lue after testing The controller does not accept inconsistent settings e g if the warning level is programmed at 95 C 203 F the minimum limit for the shut down level changes to 96 C 204 F The recommen...

Страница 61: ...Section IV Installation Quincy Vacuum Pump QSV Series 61 Installation 4 1 Dimension drawings...

Страница 62: ...Section IV Installation 62 Quincy Vacuum Pump QSV Series 4 2 Installation proposal...

Страница 63: ...e adequate pipe diameter for the vacuum network The combination of restrictive pipe diameter and long pipe runs can create significant pressure drop A rule of thumb on single vacuum pump installations...

Страница 64: ...repair Properties for the compressed air connection Required capacity 1 5Nm h peak 12Nm h 0 93SCFM peak 7 5SCFM The supply pressure should be between 5 and 10bar g between 72 and 145psi Medium air or...

Страница 65: ...d outdoors special precautions must be taken consult Quincy The vacuum pumps can only be used in temperatures above 0 C 32 F If frost might occur the appropriate measures should be taken to avoid dama...

Страница 66: ...under the load or to perform maintenance activities to it Acclimatization NOTICE When moving the vacuum pump into an installation room condensation can occur on some components To avoid the dew from...

Страница 67: ...Section IV Installation Quincy Vacuum Pump QSV Series 67 Service diagram Reference Designation 1 Customer s installation 2 Vacuum pump motor...

Страница 68: ...e vacuum pump Vacuum pump control modes See also section Control mode selection The following control modes can be selected Local control The vacuum pump will react to commands entered by means of the...

Страница 69: ...ten by hand approx half a turn 3 Warning hot surface 4 Stop the vacuum pump before cleaning the coolers 5 Warning voltage 6 Switch off the voltage and wait at least 10 minutes before maintenance 7 If...

Страница 70: ...bove mentioned heat by transforming it into warm or hot water without any adverse influence on the vacuum performance The water can be used for diverse applications Components NOTICE When the option e...

Страница 71: ...ed which consequently brings on a low flow rate Example An open circuit where cold water from a main supply is heated by the energy recovery system for use in a factory e g pre heating of boiler feed...

Страница 72: ...ts of its temperature range At the upper temperature range above the condensation temperature the bypass line is completely closed and all the oil flows through the heat exchanger In case no energy is...

Страница 73: ...ith oil from separator OT Energy is transferred from the vacuum pump oil to the water but at a relatively low temperature level No energy is recovered This situation should be considered as exceptiona...

Страница 74: ...his includes not only th e selection of the appropriate additives but also the correct application monitoring of concentrations and properties prevention of sludge formation and maintenance of the sys...

Страница 75: ...500 2 Recirculating with tower 500 not applicable Closed loop 1000 50 4 The Ryznar Stability Index RSI The Ryznar Stability Index is a parameter for predicting whether water will tend to dissolve or p...

Страница 76: ...141 1 7 113 141 2 1 62 67 1 1 142 177 1 8 142 177 2 2 68 73 1 178 223 1 9 178 223 2 3 74 79 0 9 224 281 2 224 281 2 4 80 85 0 8 282 355 2 1 282 355 2 5 86 91 0 7 356 446 2 2 356 446 2 6 92 95 0 6 447...

Страница 77: ...solved manganese ppm Type of cooling system Standard Energy recovery Standard Energy recovery Single pass 1 0 2 0 2 0 05 Recirculating with tower 1 not applicable 0 2 not applicable Closed loop 1 0 2...

Страница 78: ...s NOTICE If additives are used in the cooling water take into account that the cooling capacity will change m Cpw Cpa X Cpw 1 X X Cpa 100 with m change of mass flow of the coolant Cpw specific heat ca...

Страница 79: ...nergy graph RECOVERED ENERGY in kW 85 80 75 70 65 60 55 50 45 40 35 30 Delta T in C Water flow I min 10 123 116 109 101 94 87 80 72 65 58 51 43 15 82 77 72 68 63 58 53 48 43 39 34 29 20 62 58 54 51 47...

Страница 80: ...s and the related bolts under element 1 coupling housing 2 and oil separator tank 3 Check that the electrical connections correspond to the local codes and that all wires are clamped tight to their te...

Страница 81: ...he oil system Provide labels warning the operator that The vacuum pump may automatically restart after voltage failure if activated consult Quincy The vacuum pump is automatically controlled and may b...

Страница 82: ...tic operation LED 8 is lit the regulator is automatically controlling the vacuum pump i e loading purging stopping of the motors and restarting Regularly check the oil level during operation A few min...

Страница 83: ...and reset the relevant timer see section Service menu 6 4 Taking out of operation Disconnect the vacuum pump from the mains Shut off and vent the part of the system which is connected to the vacuum pu...

Страница 84: ...lable see section Service kits Service contracts Quincy offers several types of service contracts relieving you of all preventive maintenance work Consult your Quincy Customer Center General When serv...

Страница 85: ...schedule programmed in the Airlogic for normal applications Type of application Action Normal Medium Harsh Check oil level and condition Daily Daily Daily Check readings on display Drain outlet collec...

Страница 86: ...exchange intervals are valid for standard operating conditions see section Reference conditions and limitations and nominal operating pressure see section Vacuum pump data Exposure of the vacuum pump...

Страница 87: ...indicating the type of oil filled ex factory is stuck on the air receiver oil tank Quincy vacuum mineral fluid Quincy s vacuum mineral Fluid is a specially developed lubricant for use in single stage...

Страница 88: ...condition Vacuum Foodgrade Fluid can be used for vacuum pump operating at ambient temperatures between 0 C 32 F and 40 C 104 F If the vacuum pump is regularly operating in ambient temperatures above 3...

Страница 89: ...e vacuum pump oil at all drain points Used oil left in the vacuum pump can contaminate the oil system and can shorten the lifetime of the new oil Never mix lubricants of different brands or types as t...

Страница 90: ...Insert the pump shaft into the drill chuck and tighten Open the 3 way ball valve Do Activate the hand drill to drain the vessel and oil cooler Collect all the oil in an oil waste can 6 Close the oil d...

Страница 91: ...them into place Tighten the gasket firmly by hand 9 Disconnect the oil injection hose 1 and drain the oil Check the condition of the O ring before re assembly replace if necessary 10 Drain the oil fro...

Страница 92: ...re in the system to escape 16 Fill the oil separator tank OT with oil until the level reaches the top of the oil sight glass See Operating instructions during operation Refit and tighten filler plug F...

Страница 93: ...pump to vent the vessel Open the required service panels Unscrew the bolts of the cover of the oil separator tank Open the cover of the oil separator tank backwards Remove the oil separator elements...

Страница 94: ...is protected by a security code Refer to Airlogic Graphic controller If the pressure switch does not open at the set pressure of 1500mbar a it needs to be replaced WARNING No adjustments are allowed N...

Страница 95: ...vacuum pump is going to be stored without running from time to time protective measures must be taken Consult your supplier 7 11 Disposal of used material Used filters or any other used material e g c...

Страница 96: ...y all relevant Safety precautions Before electrical maintenance CAUTION Wait for at least 10 minutes before starting any electrical repairs as dangerous high voltage remains on the capacitors of the s...

Страница 97: ...cleaned or replaced Pressure switch out of order Replace pressure switch Vacuum pump element outlet temperature above normal Oil level too low Check and correct see Operation instructions During opera...

Страница 98: ...ies Typical display when the vacuum pump is stopped by a shutdown 1 Shutdown Navigate to the Stop icon or to the Protections icon and press Enter 1 Protection 1 General The display shows the problem M...

Страница 99: ...ain Motor Converter Alarm 1 Fault 2 Code 0x7130 and description Motor over temperature 3 in this case Below table lists the most important error codes If another code appears please contact Quincy Fau...

Страница 100: ...parator vessel Check oil injection 8 Drive Overheat Warning ov Check ambient temperatures Check cooling unit inverter Check heatsink inverter 9 Heatsink Overheat oH Check ambient temperatures Check co...

Страница 101: ...5 Speed Deviation dEv Contact Quincy 26 PG Disconnect PGo Contact Quincy 27 Input Phase Loss PF Check supply voltage Check input wiring Check EMC filter 28 Output Phase Loss LF Check wiring to motor 2...

Страница 102: ...ult CoF Contact Quincy 71 PLC Detection Error 1 PE1 Contact Quincy 72 PLC Detection Error 2 PE2 Contact Quincy 73 DriveWorksEZ Fault dWFL Contact Quincy 74 EEPROM Memory DriveWorksEZ Data Er dWF1 Cont...

Страница 103: ...Error CPF29 Contact Quincy 159 ASIC BBON Error CPF30 Contact Quincy 160 ASIC Code Error CPF31 Contact Quincy 161 ASIC Start up Error CPF32 Contact Quincy 162 Watch dog Error CPF33 Contact Quincy 163 A...

Страница 104: ...oFA41 Contact Quincy 317 Control Response Selection 2 Error oFA42 Contact Quincy 318 Control Response Selection Error oFA43 Contact Quincy 513 Option Compatibility Error oFB00 Contact Quincy 514 Opti...

Страница 105: ...f Option Card Already Connected oFC02 Contact Quincy 774 A D Conversion Error oFC05 Contact Quincy 775 Option Response Error oFC06 Contact Quincy 785 Option RAM Fault oFC10 Contact Quincy 786 Option O...

Страница 106: ...ler Important NOTICE The readings mentioned below are valid under the reference conditions see section Reference conditions and limitations Reference Reading Vacuum pressure Depends on the setpoint de...

Страница 107: ...plicable if they are stricter than the values proposed below Caution Always double check the fuse size versus the calculated cable size If required reduce fuse size or enlarge cable size Cable length...

Страница 108: ...ations for IEC are done according to 60364 4 43 electrical installations of buildings part 4 protection for safety section 43 protection against over current Fuse sizes are calculated in order to prot...

Страница 109: ...core cable in conduit on a wooden wall Maximum allowed current in function of the ambient temperature for installation method B2 Installation method C according to table B 52 1 Single core or multi co...

Страница 110: ...10 to the total vacuum pump current Itot from the tables and divide by 3 Multiply the ampacity of the cables with 0 8 see table A 52 17 52 E1 Fuse size the recommended maximum fuse size divided by 3...

Страница 111: ...ble Parallel supply cable 2 x 3 phases 2 PE configuration 2 Add 25 to the total current from the tables and divide by 2 Multiply the capacity of the cables with 0 8 see UL 508A table 28 1 continued In...

Страница 112: ...0 A fuses on each cable 9 3 Reference condition and limitations Reference conditions Relative humidity 0 Air inlet temperature C 20 F 68 Exhaust back pressure mbar g 0 psi 0 Ambient barometric pressur...

Страница 113: ...r shaft speed Rpm 750 Maximum cooling water flow l min 150 CFM 5 3 Minimum cooling water flow l min 19 CFM 0 7 Oil capacity L 85 US GAL 22 Imp GAL 18 7 cu ft 3 Sound pressure level according to ISO 21...

Страница 114: ...andling capacity Nominal motor power kW 75 HP 101 Maximum motor shaft speed Rpm 3500 Minimum motor shaft speed Rpm 750 Maximum cooling water flow l min 220 CFM 7 8 Minimum cooling water flow l min 28...

Страница 115: ...ity Nominal motor power kW 90 HP 121 Maximum motor shaft speed Rpm 4000 Minimum motor shaft speed Rpm 750 Maximum cooling water flow l min 230 CFM 8 1 Minimum cooling water flow l min 30 CFM 1 1 Oil c...

Страница 116: ...IEC61000 6 3 Noise immunity IEC61000 6 2 Mounting Cabinet door Digital outputs Number of outputs 9 Graphic Regulator p n 1900 5200 15 1900 5200 17 Type Relay voltage free contacts Related voltage AC...

Страница 117: ...essel must only be used as an air oil separator and must be operated below 0 5bar g No alterations must be made to this vessel by welding drilling or any other mechanical methods without the written p...

Страница 118: ...ised and or other standards that have been used for the design are shown and or referred to The Declaration of Conformity Declaration by the Manufacturer is part of the documentation that is supplied...

Страница 119: ...Section XII Declaration of conformity Quincy Vacuum Pump QSV Series 119 Declaration of conformity...

Страница 120: ...for Buyer shall be at Buyer s risk and storage charges may be applied at the discretion of Seller Accounts past due shall bare interest at the highest rate lawful to contract for but if there is no l...

Страница 121: ...thereof must be promptly returned to seller freight prepaid for inspection Seller warrants repaired or replaced parts of its own manufacture against defects in materials and workmanship under normal u...

Страница 122: ...Notes 122 Quincy Vacuum Pump QSV Series...

Страница 123: ......

Страница 124: ...www quincycompressor com No 6996 0227 39 2017 09 Printed in USA...

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