Polaris 600 EDGE RMK, Руководство по обслуживанию

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GENERAL INFORMATION
1.16
MODEL:
INDY 500 RMK
. . . . . . . . . .
MODEL NUMBER: S02SR5AS .
ENGINE MODEL: S2186--5044PL5A . .
JETTING CHART
AMBIENT TEMPERATURE
Altitude
Below -30 ° F
Below -34 ° C
-30
_
to --10
_
F
-34
_
to -23
_
C
--10
_
to +10
_
F
-23
_
to --12
_
C
+10
_
to +30
_
F
-12
_
to --1
_
C
+30
_
to +50
_
F
-1
_
to +10
_
C
Above +50
_
F
Above +10
_
C
Altitude
Below 34 C
-34 to -23 C -23 to --12 C -12 to --1 C -1 to +10 C Above +10 C
0--600
(0--2000)
440
#3
420
#3
410
#3
390
#3
380
#3
370
#3
600--1200
(2000--4000)
390
#3
380
#3
370
#3
350
#3
340
#2
320
#2
Meters
1200--1800
( 000 6000)
350 330 320 310 300 290
Meters
(Feet)
1200 1800
(4000--6000)
350
#2
330
#2
320
#2
310
#2
300
#2
290
#2 ( )
1800--2400
(6000 8000)
300
#2
290
#2
280
#2
270
#2
260
#2
250
#2
(6000--8000)
300
#2
90
#2
80
#2
0
#2
60
#2
50
#2
2400--3000
(8000 10000)
280
#2
270
#2
260
#2
250
#2
240
#2
230
#2
(8000--10000)
80
#2
0
#2
60
#2
50
#2
0
#2
30
#2
3000--3700
(10000 12000)
260
#2
250
#2
240
#2
230
#2
220
#2
210
#2
(10000--12000)
60
#2
50
#2
0
#2
30
#2
0
#2
0
#2
XXX
#X
- # refers to the clip position from top of jet needle.
CLUTCH CHART
DRIVE DRIVEN
Altitude
Shift Clutch Clutch Driven
Chaincase
Altitude
Shift
Weight
Clutch
Spring
Clutch
Spring
Driven
Helix
Chaincase
Gearing
Meters
0-900 10-56 Almond Silver / R-32
18-41-68P
Meters
(Feet)
0-900
(0-3000)
10-56
Bushed
Almond
Round
Silver /
Blue
R-32
#3
18-41-68P
HYVO
900-1800 10-AL Almond Silver / R-32
18-41-68P
900-1800
(3000-6000)
10-AL
Bushed
Almond
Round
Silver /
Blue
R-32
#3
18-41-68P
HYVO
1800-2700 10 Almond Silver / R-32
18-41-68P
1800-2700
(6000-9000)
10
Bushed
Almond
Round
Silver /
Blue
R-32
#3
18-41-68P
HYVO
2700-3700 10M Almond Silver / R-32
18-41-68P
2700-3700
(9000-12000)
10M
Bushed
Almond
Round
Silver /
Blue
R-32
#3
18-41-68P
HYVO
- Production Setting
ENGINE
Type Liquid Cooled Case Reed Twin . . . . . . . . . . . . . . . . . . . . . . .
Displacement 500cc Fuel Pump Manuf. Walbro . . . . . . . . . . . . . . . . . . . .
Bore 2.776 ² (70.5mm) Fuel Pump Mark FPA-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stroke 2.520
²
(64mm) Oil Pump Manuf. Mikuni . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Piston / Cylinder Clearance 0.0045 ² - 0.0063 ² (0.11 - 0.16mm) Oil Pump Mark 2540051 . . . . . . . . . . .
Service Limit 0.0063” (0.16mm) Cylinder Head Mark 3021048 . . . . . . . . . . . . . . . . . . . .
Piston Marking N/A . . . . . . . . . . . . . .
Piston Ring Marking N/A . . . . . . . . .
Piston Ring End Gap 0.012 ² - 0.018 ² (0.30 - 0.46mm) . . . . . . . .
Head ccs (Uninstalled) 27.5
±
0.5cc . . . . . . .
Head ccs (Installed) 25.0cc . . . . . . . . .
Operating RPM ± 200 8000 RPM . . . . . . . . .
Idle RPM ± 200 1500 RPM . . . . . . . . . . . . . .
Engagement RPM
±
300 4500 RPM . . . . . .
Cylinder Head Torque 20-24 ft.lbs. (28-33 Nm) . . . . . . . .
Cylinder Base Nut Torque 30-34 ft.lbs. (41-47 Nm) . . . .
Crankcase Torque (8mm) 20-24 ft.lbs. (28-33 Nm) . . . . .
Crankcase Torque (10mm) N/A . . .
Flywheel Torque 90 ft.lbs. (124 Nm) . . . . . . . . . . . . .
CARBURETION
Type TM38 Mikuni . . . . . . . . . . . . . . . .
Main Jet 270 . . . . . . . . . . . .
Pilot Jet 45 . . . . . . . . . . . . .
Jet Needle 9FH4-57-2 . . . . . . . . . . .
Needle Jet P-6 . . . . . . . . . . .
Cutaway 1.5 Notched . . . . . . . . . . . .
Fuel Screw 0.5 Turns . . . . . . . . . .
Valve Seat 1.5 Viton . . . . . . . . . . .
Fuel Octane (R+M/2) 87 Non-Oxygenated .
89 Oxygenated
Throttle Gap
Under Cutaway 0.130 ² (3.3mm) . . . . . .
Starter Jet 155 . . . . . . . . . . .
Pilot Air Jet 0.7 Long . . . . . . . . . .
CLUTCH
Type P-85 . . . . . . . . . . . . . . . .
Belt 3211074 . . . . . . . . . . . . . . . . .
Belt Width (Projected) 1.438 ² (36.52mm) .
Side Angle (Overall) 28 ° . .
Outside Circumference 47.625 ² (121cm)
Center Distance 12.00
²
. . . . . .
Shift Weights 10 Bushed . . . . . . . .
Primary Spring Almond Round . . . . . . .
Secondary Spring Silver / Blue . . . .
Driven Helix R-32 #3 . . . . . . . . .