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Plymovent SBT-Pneumatic SBTP-6-100-100, Руководство пользователя

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SBT-Pneumatic

International Sales

Plymovent AB
Kopparbergsgatan 2
SE-214 44 MALMÖ
SWEDEN
Tel: +46 40 30 31 30
Fax: +46 40 30 31 40
[email protected]

© Plymovent AB reserves the right to make design changes.

 

Sliding Balancer Track - Pneumatic Grabber

®

contents

England

Plymovent Ltd
Marley Way, Southam Road
Banbury, OX16 2RA, England
Tel: + 44 1295 25 93 11
Fax: + 44 1295 27 17 50
[email protected]

Canada
Plymovent Inc
24- 1200 Aerowood Dr
Mississauga, On L4W 2S7, Canada
Tel: +1 (905) 564-4748
Fax: +1 (905) 564-4609
[email protected]

USA

Plymovent Corp.
115 Melrich Road
Cranbury, New Jersey 08512, USA
Tel. + 1 609 395 3500 
Fax. + 1 609 655 0919
[email protected]

1. Important safety instruction ........................................ 2
2. Introduction ..................................................................... 2
3. Product description ....................................................... 2
4. Safety .................................................................................. 3
5. 

CE declaration  .........................................................................4

6. Area of use ........................................................................ 5
7.Delivery ...........................................................................6-9
8. Installation.................................................................10-26
9. Installation trimming procedure ..........................27-32
10. Maintenance instructions ....................................33-34
11. Cleaning and FAQ .......................................................35
12. Disposal ........................................................................35
13. Spare parts..................................... .........................36-39

PRODUCT USER MANUAL

Thank you for buying a Plymovent product. Before you unpack and put it into operation please read this 

product manual carefully,  and follow the instructions.

This manual should be handed over and kept by the service department  

after the installation.

PUM_MG-SBT_100108_EN Rev: 1.1

Содержание SBT-Pneumatic SBTP-6-100-100

Страница 1: ...USA Plymovent Corp 115 Melrich Road Cranbury New Jersey 08512 USA Tel 1 609 395 3500 Fax 1 609 655 0919 info plymovent com 1 Important safety instruction 2 2 Introduction 2 3 Product description 2 4...

Страница 2: ...and black extraction hose assembly is most visible to the user The extraction hose has a Safety Disconnect Coupling built in this to protect the system against misuse The hose is positioned in the Sad...

Страница 3: ...o be played with Intended use 1 The product has been designed as an exhaust removal system using the Grabber coupling system Using the product for other purposes is considered contrary to its intended...

Страница 4: ...always has full responsibility for the correct execution of the safety guidelines and instructions These are all the safety guidelines and instructions which apply to the use of the system Service ma...

Страница 5: ...C 338F and an air pressure of max 8 0 bar USA hose is 400 F continuous and 500 F intermittent Only activate the Grabber when placed on the tailpipe Do not bend over in the direction of the tailpipe w...

Страница 6: ...g The aluminium support leg is used for both vertical and horizontal mounting The standard length is 5790 mm 19 feet and it has to be cut to proper lengths during instal lation The dimension of the su...

Страница 7: ...1 and 2 Then adjust the bracket to an exact position and fix it by drilling a third hole 3 using the most centrered hole from the top row Adjustable mounting kit horizontal The bracket that shall be u...

Страница 8: ...25 mm 5 Length 6m 19 6 feet or 10m 33 feet Grabber 120mm 4 7 or 160mm 6 3 The different hose packages which contain the following parts Transition parts and regulator Exhaust removal hose 150 C 302 F...

Страница 9: ...Common material Common materials that are always included are gathered under product no SBT KIT Pneumatic Material included in the kit are Release valve End stop Security tape marking Trolley Balance...

Страница 10: ...the exhaust pipe have 2 Measure the height and width of the gate 2 Check what type of gate Slidegate Overhead gate Other type Check at what height the track can be installed 3 Measure the distance be...

Страница 11: ...t height the SBT track can be installed 3 Measure the distance between the gate and the exhaust pipe 3 this is the required minimal length of the SBT track Check before installation that this is the m...

Страница 12: ...ctional door 3 with a clear height from the track to the door of 100mm 4 to 150 mm 7 The SBT track is placed 160mm 6 3 to 508mm 20 5 from the truck side of the vehicle The recommended distance from th...

Страница 13: ...please use a wall mounting bracket to attach the front solidly 2 The rear support 2 is placed approximately 1000 mm 40 from the rear of the SBT profile 3 Depending on the lenght of the SBT track addi...

Страница 14: ...e SBT track additional supports have to be mounted The distance from the first installation bracket to the front and respectively the end of the rail should be minimal 1 5m 5 feet The distance between...

Страница 15: ...e side of the vehicle c The hose connection connector 2 is placed at the point calculated as followed Distance Exit door to exhaust pipe 3 divided by half 6 plus 500mm 20 inch 7 This is the position o...

Страница 16: ...ction 2 is mounted on the SBT track on the opposite side of the vehicle c At a drive through station the hose connection 2 shall be positioned on the SBT track 1 at the half distance between entrance...

Страница 17: ...e bracket see Hose connection mounting procedure in this product user manual is inserted in the profile d Drill two holes in the support leg 2 one for the upper and one for the lower bracket 6 Mount t...

Страница 18: ...udinal brace 3 is mounted in a separate bracket Use M10x20 and locking nut 4 check that the support is vertical before the bolts are fastened WARNING PRODUCT MAY CONTAIN SHARP EDGES Use care when serv...

Страница 19: ...bolts 4 to the SBT Profile 1 Also insert the mounting clamp for the hose bracket see hose connection mounting procedure Next to this insert the disconnect valve bracket 6 between the first and second...

Страница 20: ...onnection are inserted in the profile 1 together with the mounting clamps for the support legs see support legs mounting procedure in this product user manual b The hose connection 2 is tightened in p...

Страница 21: ...p b Be sure you have the SBT track 1 in equal length covered by the splicing sleeve 2 c Check that you have the splicing sleeves in equal position d Drill 6mm holes through the SBT track using the pre...

Страница 22: ...rs 3 are applied on both sides of the SBT track 1 on the hazard tape 2 600mm 24 from exit end 8 INSTALLATION HOSE ALIGNMENT PROCEDURE 1 SBT hose 2 Grabber nozzle 3 MFD valve 4 Hose saddle The exhaust...

Страница 23: ...and the safety chain facing towards the back of the parking area Please see balancer instructions for the correct settings of the balancer c The Balancer locking cable is connected between the hose sa...

Страница 24: ...nnection 2 location also affects the loop height also see Trimming procedure c Hose loop height 3 should not be less than 2 0m 6 5ft not to be in the way of fire personnel d The hose saddle 5 should b...

Страница 25: ...sor is tight and both connection points are upwards Connect the electric wires with the supplied connection tags Or connect the PC 500 pressure switches to the wireless transmitters Tip when using mor...

Страница 26: ...mounting clamp 3 on the underside of the track and then the locking nuts on the carriagebolts 4 are tightened Make sure the locking nuts are tightly fastened c The endstop without shock absorber 5 is...

Страница 27: ...file for a LEFT side exhaust the release valve 1 has to be changed as follows Unscrew the bolts and nuts 2 turn the valve with the knee 3 pointing to the gate reassemble the valve on the bracket 4 Che...

Страница 28: ...the Grabber reaches the exit door b At correct length of the exhaust hose 0 5 1m of wire should be out of the balancer 3 when the Grabber is at disconnect point c The exhaust hose is cut to length wi...

Страница 29: ...the SBT profile with the toggle joint 5 pointing towards the gate approximately 1800 mm from end of track The valve is fitted with the mounting clamp 4 bolt M6x20mm and washer 3 Check that the release...

Страница 30: ...alancer counter clockwise until the rubber stop hits the balancer b Add two more quarter clicks to ensure full retraction of the balancer cable It s possible the balancer tension needs to be fine tune...

Страница 31: ...two plastic parts together with the same 6 screws Hereby attaching the lower half of the SDCH to the upper half including the lower aluminium flange Insert the lower flange in the hose and tighten the...

Страница 32: ...ugh the rubber inlet in the hose holder down through the exhaust hose to the side of the MFD valve 7 Use the colours of the air hoses for orientation From the MFD valve 7 an 8mm air hose connects down...

Страница 33: ...ressed air hoses suspension halter MFD valve and Grabber The safety disconnect coupling should be disassembled and cleaned The hose assembly should be aligned prior to mounting see Alignement mounting...

Страница 34: ...nd end stops 7 Check that the trolley trip plate activates the release valve correctly The release valve must be activated to 1mm from bottom position 8 Check the balancer see separate manual 9 Discon...

Страница 35: ...is too far for ward The release valve or and the end stop should be moved further back onto the rail The Grabber opens when the vehic les drives into the station The release valve releases air when th...

Страница 36: ...25 21 20 26 24 23 22 See separate Balancer manual 3 2 4 10 8 1 7 6 5 9 11 PUM_SBT_091102_EN 36 38 14 SPARE PARTS...

Страница 37: ...39 29 30 31 32 33 34 35 37 36 38 35 PUM_SBT_091102_EN 37 38 14 SPARE PARTS...

Страница 38: ...16 1 1 1 1 1 Hose Saddle 100 512 624 1 1 Hose Saddle 125 6 985 887 X Compressed air hose White 6mm 7 985 895 X Compressed air hose Yellow 6mm 8 985 960 X Compressed air hose 8mm 9 961 458 1 1 1 1 1 Ho...

Страница 39: ...absorber 27 90100 1011 1 Balancer 28 90100 007 1 Spring 29 90100 010 1 Wire Complete 30 8150 1011 1 Adjustable mounting kit vertical 31 8260 1011 1 Adjustable mounting kit horizontal 32 8130 1011 1 Si...

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