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C H A P T E R O N E

Installation

IN THIS CHAPTER

Product ship kit list

Things to consider before you install the ZETA6104

General specifications table

Optional pre-installation alterations

DIP switch settings Ð motor current, device address, autobaud feature

Changing the COM 2 port from RS-232C to RS-485

Mounting the ZETA6104

Connecting all electrical components (includes specifications)

Testing the installation

Matching the motor to the ZETA6104

Motor mounting and coupling guidelines

Using the damping features to optimize performance

Preparing for what to do next

To install the ZETA6104 so that it is

LVD compliant

, refer to the supplemental instruc-

tions in Appendix C. Appendix D provides guidelines on how to install the ZETA6104 in
a manner most likely to minimize the ZETA6104Õs emissions and to maximize the
ZETA6104Õs immunity to externally generated electromagnetic interference.

Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

Содержание Compumotor ZETA6104

Страница 1: ...nderutilized and idle equipment along with credit for buybacks and trade ins Custom engineering so your equipment works exactly as you specify Critical and expedited services Leasing Rentals Demos In...

Страница 2: ...RLOCK POW ER STEP OVER TEMP OVER TEMP MOTOR FAULT MOTOR FAULT 6104 IN DEXER DRIV E ZETA Rx Tx GND SHLD 5V GND Rx Tx SHLD Rx Rx Tx Tx GND SHLD GND Z Z B B A A 5V GND HOM NEG POS TRG A TRG B OUT A GND P...

Страница 3: ...y to personnel North America and Asia Compumotor Division of Parker Hannifin 5500 Business Park Drive Rohnert Park CA 94928 Telephone 800 358 9070 or 707 584 7558 Fax 707 584 3793 FaxBack 800 936 6939...

Страница 4: ...ions Operating temperature range is 32 113 F 0 45 C previously documented as 32 122 F 0 50 C The ZETA6104 does not support RS 422 communication as noted in the previous rev The Static Torque specs for...

Страница 5: ...on instructions provided in Appendix C If you do not follow these instructions the protection of the ZETA6104 may be impaired The ZETA6104 is sold as a complex component to professional assemblers As...

Страница 6: ...rial Communication Problems 36 Product Return Procedure 37 Appendix A Resonance Ringing Damping 39 Appendix B Using Non Compumotor Motors 43 Appendix C LVD Installation Instructions 47 Appendix D EMC...

Страница 7: ...l installation instructions provided in Appendix C If you do not follow these instructions the protection of the ZETA6104 may be impaired The ZETA6104 is sold as a complex component to professional as...

Страница 8: ...ting the installation Matching the motor to the ZETA6104 Motor mounting and coupling guidelines Using the damping features to optimize performance Preparing for what to do next To install the ZETA6104...

Страница 9: ...echanical components Therefore you should test your system for safety under all potential conditions Failure to do so can result in damage to equipment and or serious injury to personnel Always remove...

Страница 10: ...rent or connect IN P to GND to sink current IN P can handle 0 24V with max current of 100 mA Voltage range 0 24V Outputs All outputs are optically isolated from the microprocessor not from the other o...

Страница 11: ...n off off 28 on on on off on 29 on on on on off 30 on on on on on 31 Factory Settings If you ordered a ZETA Series motor as part of your ZETA6104 system e g ZETA6104 83 62 then the DIP switches will b...

Страница 12: ...as Resistor 681 W NOTE Set the switches to ON as illustrated to use the internal resistors Do this for a single unit or for the last unit in a multi drop only If these resistor values are not appropri...

Страница 13: ...ercise the motor matching procedures on page 22 you will need to access the potentiometers at the top of the ZETA6104 chassis The motor matching procedures are placed after the Electrical Connections...

Страница 14: ...an external supply of up to 24V but do not use both the on board 5V terminal and an external 5 24V supply If V_I O is connected to a 5V supply on board or external AUX P can be connected to a supply...

Страница 15: ...tep 3 Recalculate the equivalent resistance of RC Ra Rd Rc Ra Rd 120W 720W 720W 110 77W Since the equivalent resistance is close within 10 to the characteristic impedance of the cable Zo no further ad...

Страница 16: ...ield connection to the motor case is for EMI purposes the C10 cable kit provides hardware for the shield connection C10 cable assembly instructions are provided in the C10 cable kit Auto Current Stand...

Страница 17: ...48 0 10 20 30 40 50 RS31B Speed RPS 0 Torque 40 80 120 160 200 oz in 0 28 0 56 0 84 1 12 1 40 N m Power watts hp Series 120 0 16 Parallel 230 0 31 0 10 20 30 40 50 Speed RPS 0 Torque 40 80 120 160 200...

Страница 18: ...ture is enabled with the HOMZ1 command Chassis Ground GND HOM NEG POS Iso Ground SHLD GND Z Z B B A A 5V I O Connector LIMITS Connector ENCODER Connector 5V connected to AUX P and V_I O sourcing curre...

Страница 19: ...ground earth Isolated logic ground Z Channel signal input Z Channel signal input B Channel quadrature signal input B Channel quadrature signal input A Channel quadrature signal input A Channel quadrat...

Страница 20: ...N P AUX P V_I O Electronic Device Out 5 24 Volts Output Ground The output should be able to sink at least 1mA of current ZETA6104 I O Connector see schematic drawing above Pulled up to 5V sourcing TRG...

Страница 21: ...both Outputs including OUT A 4 7 KW Output Connection Ground Connection 5VDC OUT P 5V GND ZETA6104 ISO GND ISO GND External 5 24VDC Supply an alternative to using the on board 5V terminal Pull up Conn...

Страница 22: ...PROGRAMMING TIP Connecting to a sinking output Set the input s active level to low with the INLVL command active low Connecting to a sourcing output Set the input s active level to high with the INLVL...

Страница 23: ...ISO GND Sourcing Input Sinking Input open collector UDK2559 open collector UDK2559 Connection to an Inductive Load active low Output Connection OUT P 5V GND ZETA6104 4 7 KW 5VDC ISO GND External Supp...

Страница 24: ...1 2 3 4 5 6 7 8 5 GND I5 I4 I3 I2 I1 O5 O4 O3 O2 O1 TM8 Thumbwheel Module ZETA6104 Connection to your own Thumbwheel Module Sign Bit Thumbwheel 1 Thumbwheel 2 Thumbwheel 3 Thumbwheel 4 Thumbwheel 5 T...

Страница 25: ...57 193 272 408 ZETA83 135P 4 00 24 8 65 355 445 667 Compumotor ZETA AC POWER Power Cable Provided in ship kit p n 44 014768 01 Length 6 6 ft 2 0 m 95 132 VAC 50 60 Hz 6104 INDEXER DRIVE POWER STEP OVE...

Страница 26: ...ncing noise problems try adding resistors to reduce noise sensitivity see illustration below Long Shielded Cable Add a resistor between the input and the power supply this will lower the input impedan...

Страница 27: ...ming tools Using Motion Architect 1 To install insert Disk 1 into your disk drive and run the Setup program setup exe 2 After the Setup program is finished click on Run Motion Architect 3 From the Pro...

Страница 28: ...sition 4000 Enter the ENC command to return the ZETA6104 to the default motor step mode TPM response motor counts TPE response encoder counts Direction of rotation Counter clockwise negative counts Cl...

Страница 29: ...e time You should perform this procedure with the motor not coupled to the load because the characteristics you are matching are those only of the drive motor combination Apply AC power when necessary...

Страница 30: ...tly until you find the resonance point Step 6 Adjust the balance pot until you find the setting that provides minimum motor vibration and smoothest operation Step 7 Repeat steps 3 6 Step 8 Run the mot...

Страница 31: ...ngineer should check the machine design to ensure that the mounting structure is adequate Motor Dimensions xxxx denotes millimeters 1 856 47 14 2 27 57 66 max 1 502 1 498 38 15 38 05 120 0 215 0 195 5...

Страница 32: ...hrough the face flange and dissipated in the thermal mass You can also use a fan to blow air across the motor for increased cooling if you do not get enough cooling by conduction through the face flan...

Страница 33: ...ic Viscosity procedure below For a theoretical discussion about these three circuits and how they minimize resonance and ringing refer to Appendix A NOTE You need to match the motor to the ZETA6104 be...

Страница 34: ...TIND4 1 42 2 33 201 330 DMTSTT3 RS33B S 5 03 10 30 DMTIND3 2 34 3 48 331 492 DMTSTT4 RS33B P less than 5 02 DMTIND4 2 34 3 48 331 492 DMTSTT4 S Series Connection P Parallel Connection Factory default...

Страница 35: ...a move that is representative of your application Use the same motion parameters that you set up in step 4 If you have not changed these settings simply issue the GO command Step 6 Increase the settin...

Страница 36: ...move 1 Issue the DELVIS command to disable active damping 2 Make a move that is representative of your application with similar velocity and acceleration The velocity must 3 rps or less in order for...

Страница 37: ...s provided below For more detailed information on creating a set up program refer to the 6000 Series Programmer s Guide Command Function Factory Default Setting DACTDP Enable disable active damping Ac...

Страница 38: ...nti resonance PORT1 Subsequent serial communication setup affects COM1 port DRPCHK0 COM1 to be used for 6000 language commands PORT2 Subsequent serial communication setup affects COM2 port DRPCHK1 Che...

Страница 39: ...kit Motion Architect provides these features refer to the Motion Architect User Guide for detailed information System configurator and code generator Automatically generate controller code for basic s...

Страница 40: ...g basics Reducing electrical noise Diagnostic LEDs Test options Technical support Solutions to common problems Resolving serial communication problems Product return procedure Artisan Technology Group...

Страница 41: ...104 s emissions and to maximize the ZETA6104 s immunity to externally generated electromagnetic interference Diagnostic LEDs POWER On green if 120VAC connected Off if no power STEP Flashes on green wi...

Страница 42: ...not grounded 4 Drive fault detected 5 Undervoltage AC supply 95 VAC 6 Improper wiring 7 Load is jammed 8 No torque from motor 1 See Diagnostic LEDs above 2 a Move load off of limits or disable limits...

Страница 43: ...blem Remedy based on the possible causes No Response COM port not enabled for 6000 language communication If RS 232 connected to COM 1 issue PORT1 and DRPCHK commands If RS 232 connected to COM 2 issu...

Страница 44: ...over repair costs in the event the unit is determined by the manufacturers to be out of warranty Step 2 Before you return the unit have someone from your organization with a technical understanding of...

Страница 45: ...Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Страница 46: ...hows a typical case as motor speed increases resonances of varying levels occur Usually the motor can accelerate through the resonance point and run smoothly at a higher speed However if the resonance...

Страница 47: ...ELVIS command to enable electronic viscosity and optimize it for a specific application see procedure on page 29 The first two damping circuits anti resonance and active damping work at speeds greater...

Страница 48: ...ng oscillations and lasts a very brief time Electronic Viscosity EV The ZETA6104 uses closed loop current control to develop and maintain precise currents in the motor phases When EV is off the curren...

Страница 49: ...Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Страница 50: ...nfiguration 4 Lead Motor 1 Label one motor lead A 2 Connect one lead of an ohmmeter to the A lead and touch the other lead of the ohmmeter to the three remaining motor leads until you find the lead th...

Страница 51: ...l this common point A 2 Connect motor leads A2 A4 together and relabel this common point A 3 Connect motor leads B1 B3 together and relabel this common point B 4 Connect motor leads B2 B4 together and...

Страница 52: ...current as a unipolar rating use the following formula to convert the unipolar current rating to the correct bipolar rating Unipolar Current 0 707 Bipolar Current After you make the conversion use the...

Страница 53: ...Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Страница 54: ...mer Adding Line Fuses Line fuses need to be added to protect the transformer and associated wiring If the live wire cannot be readily identified fuse both phase conductors The value of fuse required i...

Страница 55: ...or or its designated repair facilities Thermal Safety The Motor May Be HOT The motor may reach high temperatures during normal operations and may remain hot after power is removed Sonic Pressure High...

Страница 56: ...absorbers described in these installation recommendations are made from a low grade ferrite material which has high losses at radio frequencies They therefore act like a high impedance in this waveba...

Страница 57: ...ing AC supply and the input to the drive The manufacturer s part numbers for suitable filters are Corcom 10VV1 Corcom World Headquarters Phone 847 680 7400 Fax 847 680 8169 Schaffner FN670 10 06 Schaf...

Страница 58: ...ip the braid to a suitable ground metal back plane of drive mounting panel or earth point of device that receives the feedback see Figure 3 Step Motors It is preferable to use motors with screw termin...

Страница 59: ...ble I O Cable I O Cable Limits Cable Encoder Comm Figure 3 EMC Connections for ZETA6104 Motor Encoder Cable Safety Earth Cable green yellow Step Motor Figure 4 EMC Connections for Step Motor P Clip Sa...

Страница 60: ...9 configuration active damping 26 address 4 anti resonance 26 autobaud 4 bias resistor selection 5 COM 2 port function 5 electronic viscosity 29 inductance 27 matching the ZETA6104 to the motor 22 mot...

Страница 61: ...ngs see DIP switch settings EMC guidelines 49 LVD instructions 47 mounting see mounting precautions 2 process overview 2 test 20 interlock jumper 9 34 J L jumper settings 5 LEDs diagnostic 18 34 limit...

Страница 62: ...evice connecting to 16 sourcing output device connecting to 13 15 specifications motor 3 peak power requirements 18 speed torque curves 10 overall list of see also back cover speed torque curves ZETA...

Страница 63: ...Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Страница 64: ...ER Compumotor Rx Tx GND SHLD 5V GND Rx Tx SHLD Rx Rx Tx Tx GND SHLD GND Z Z B B A A 5V GND HOM NEG POS TRG A TRG B OUT A GND P CUT 5V OUT P IN P AUX P V_I O 1 2 49 50 95 132 VAC 50 60 HZ POWER STEP OV...

Страница 65: ...uipment Have surplus equipment taking up shelf space We ll give it a new home Learn more Visit us at artisantg com for more info on price quotes drivers technical specifications manuals and documentat...

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