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Oerlikon BR2 Sogevac SV16, Руководство по эксплуатации

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Pumpen ohne Erklärung über Kontaminierung 

muß Œrlikon Leybold Vacuum an den 

Absender zurückschicken.

Vorzicht

Die Pumpe so verpacken, daß sie 

beim Transport nicht beschädigt wird 

und daß keine Schadstoffe aus der 

Verpackung austreten können. 

 Inhalt

 Gebrauchsanleitung
1 Beschreibung

1.1 

Aufbau und Funktion

1.1.1 Einsatzbereich

1.2 Lieferumfang

1.3 Technische 

Daten

1.3.1  USA - Versionen

1.4 Zubehör

1.5 Schmiermittel

1.6 

Handhabung und Lagerung

2 

Bedienung und Betrieb

2.1 Aufstellen

2.2 

Anschluß an die Anlage

2.2.1 Ansaugseite

2.2.2 Auspuffseite

2.3 Elektrischer 

Anschluß

2.3.1 Wechselstrommotor

2.3.2 Drehstrommotor

2.4 Einschalten

2.5 Betrieb

2.5.1  Abpumpen von nichtkondensierbaren

 Gasen

2.5.2  Abpumpen von kondensierbaren Gasen 

 und 

Dämpfen

2.6 

Abschalten / Außerbetriebsetzen

2.7 

Enddruck der Pumpe

3 Wartung

3.1 Wartungsplan

3.2 Pumpenöl 

überwachen

3.2.1 Ölstand

3.2.2 Ölzustand

3.3 Ölwechsel

3.4 Auspuff-Filter 

wechseln

3.5 Schmutzfänger 

reinigen

3.6 Ventile 

kontrollieren

3.6.1 Frontdeckel abbauen

3.6.2 Überdruckventil

3.6.3 Saugstutzenventil

3.6.4 Gasballast-Rückschlagventil

3.6.5 Schwimmerventil

3.6.6 Auspuffventil

3.6.7 Frontdeckel anbauen

3.7 Schieber 

austauschen

3.8 Elektroeinrichtungen 

auswechseln

3.9 

Service bei Œrlikon Leybold Vacuum

4 Fehlersuche
 Ersatzteilliste

Vorsicht

Diese Gebrauchsanleitung ist gültig für 

Standard-Produkte. Sollte es sich bei 

der gelieferten Pumpe um eine 

Sonderausführung handeln, wird die Pumpe 

mit einer zusätzlichen Druckschrift, die 

Bestandteil der Gebrauchsanleitung sein muß, 

geliefert.

Œrlikon Leybold Vacuum will return any pump 

received without a "Declaration of 

Contamination" to the sender's address.

Warning

The pump must be packaged in such 

a way that it will not be damaged 

during shipping, and so that no harmful 

substances can escape from the package.

Contents

Operating instruction
Description

Design and function

Application range

Standard specification

Technical data

US versions

Accessories

Lubricants

Manipulation and stock

Operation

Installation

Connection to system

Intake side

Exhaust side

Electrical connections

Single phase AC Motor

Three-Phase AC Motor

Startup

Operation

Pumping of non-condensable gases

Pumping of condensable gases and vapors

Switching off / Shutdown

Ultimate pump pressure

Maintenance

Maintenance schedule

Checking the oil

Oil level

Oil condition

Oil change

Replacing the Exhaust Filters

Cleaning the dirt trap

Checking the valves

Removing the Front Cover

Pressure Relief Valve

Anti-suckback Valve

Gast Ballast Non-Return Valve

Float Valve

Exhaust Valve

Mounting the Front Cover

Replacing the Vanes

Replacing the Electrical Devices

Service at Œrlikon Leybold Vacuum

Troubleshooting guide
Spare parts List

Warning

This Manual is valid for standard 

products. If the delivered pump is a 

special version, then the pump will be delivered 

with an additive document which is to be 

understood as a part of the Instruction Manual.

Œrlikon Leybold Vacuum se trouvera dans 

l'obligation de renvoyer à l'expéditeur toute 

pompe reçue sans sa déclaration.

Avertissement

Emballer les pompes de manière à 

éviter leur endommagement pendant 

le transport et à interdire que des produits 

nocifs puissent sortir de l'emballage.

Sommaire 

Mode d'emploi 

5

Description 5

Présentation et principe 

5

Domaine d'utilisation 

6

Equipement standard 

6

Caractéristiques techniques 

7

Versions US 

8

Accessoires 10

Lubrifiants 11

Manipulation et stockage 

11

Installation 12

Mise en place 

12

Raccordement à l'installation 

13

Côté aspiration 

13

Côté refoulement 

14

Raccordement électrique 

15

Moteur monophasé 

15

Moteur triphasé 

15

Démarrage 17

Mise en service 

17

Pompage de gaz non condensables

  

17

Pompage de gaz condensables

et vapeurs 

18

Arrêt / Mise hors tension 

18

Pression finale de la pompe 

19

Entretien 19

Plan d'entretien 

20

Surveillance d'huile 

21

Niveau d'huile 

21

Etat de l'huile 

21

Changement d'huile 

21

Remplacement du filtre anti-aérosol 

d'échappement 22

Nettoyage de la crépine d'aspiration 

22

Contrôle des soupapes et clapet 

23

Démontage de la porte avant 

23

Soupape de surpression 

24

Clapet d'aspiration 

24

Clapet anti-retour lest d'air 

24

Soupape à flotteur 

25

Clapet d'échappement 

25

Montage de la porte avant 

25

Remplacement des palettes 

26

Remplacement des composants électrique  27

Entretien chez Œrlikon Leybold Vacuum 

27

Recherche méthodique des pannes 

28

Liste des pièces de rechange 

35

Avertissement

Cette notice est destinée aux produits 

standards. Si la pompe livrée est une 

pompe spéciale ou à variante, cette dernière 

est livrée avec une notice additive à la présente 

qui constitue une partie intégrante du mode 

d'emploi.

3

GA02300_000_23 - 03/2010

Содержание BR2 Sogevac SV16

Страница 1: ... palettes à joint d huile Gebrauchsanleitung Operating instructions Mode d emploi GA02300_000_23 Document Y26 GA02300 000 23 Kat Nummern Ref Réf 10900 10901 10902 10903 10980 10981 10982 10990 10991 10992 95501 95503 95530 95532 Ab From De und deren varianten and their variants et leurs variantes USA JAPAN Fab NR J99 12 00001 ...

Страница 2: ...ting Instructions The illustrations are not binding Warning When working on the pump system always observe the Operating Instructions Disconnect the unit from the power supply before starting any work Take appropriate precautions to insure that the pump cannot start If the pump has pumped hazardous gases it will be absolutely necessary to determine the nature of the hazard involved and take the ap...

Страница 3: ...rs Switching off Shutdown Ultimate pump pressure Maintenance Maintenance schedule Checking the oil Oil level Oil condition Oil change Replacing the Exhaust Filters Cleaning the dirt trap Checking the valves Removing the Front Cover Pressure Relief Valve Anti suckback Valve Gast Ballast Non Return Valve Float Valve Exhaust Valve Mounting the Front Cover Replacing the Vanes Replacing the Electrical ...

Страница 4: ... gas is coarsely trapped in the bottom part of the oil case Then fine filtering occurs in the integrated exhaust filter elements 8 52 The proportion of oil in the exhaust gas is thus reduced below the visibility threshold over 99 entrapment rate The oil trapped in the exhaust filters is returned to the oil cycle at the anti suckback valve The oil return is controlled by a float valve 8 55 Oil from...

Страница 5: ...reased and a special oil such as PFPE must be used Take adequate safety precautions Contact Œrlikon Leybold Vacuum for important safety instructions 1 2 Standard Specification The pumps with three phase motors are supplied with connecting lead approx 2 m 6Ft long A suitable plug is provided for pumps with single phase AC motor The amount of oil needed for the first filling is supplied next to the ...

Страница 6: ...ominale min 1 1500 1500 Gemittelter Schalldruck pegel 2 Noise level 2 Niveau de bruit 2 dB A 59 59 1 nach DIN 28 400 ff 2 Bei Enddruckbetrieb ohne Gasballast Freifeldmessung in 1 m Abstand 4 Bei Umgebungstemperatur 20 bis 25 C 1 to DIN 28400 and following numbers 2 operated at the ultime pressure without gas ballast free field measurement at a distance of 1m 4 with room temperature 20 to 25 C 1 se...

Страница 7: ...r Einheiten 1 3 1 US versions Conversion of Units 1 3 1 Versions US Conversion des unités Fig 2a Saugvermögenskurven Pumping speed Courbes de capacité d aspiration ohne Gasballast without gas ballast sans lest d air Druck pressure pression mbar m3 h 1 Saugvermögen pumping speed débit mit Gasballast with gas ballast avec lest d air bei at à 50 Hz OPTION ON REQUEST 710 42 890 Fig 1 Maßzeichnung der ...

Страница 8: ...hsatz mit Gasballast Water vapor pumping with gas ballast Capacité max d absorption de vapeur d eau avec lest d air lbs hr 0 7 1 2 Anschlüsse NPT Connections ports NPT F Raccordements NPT 1 2 1 2 Gewicht netto Weight net Poids net lbs 51 53 Ölfüllung Oil filling Quantité d huile qt 2 2 Motorleistung Motor power Puissance moteur hp 1 11 2 Nenndrehzahl Rated speed Vitesse de rotation nominale r p m ...

Страница 9: ...1 Kugelhahn Ball valve Robinet à boisseau sphérique G1 2 711 30 113 12 Feder Vakuummeter Spring vacuum meter Vacuomètre G1 2 951 92 13 Rohrbogen 90 Elbow 90 Coude 90 G1 2 711 18 210 14 Staubfilter F 16 25 mit Papierpatrone Ersatzpatrone Papier mit Metallpatrone Ersatzpatrone Metall mit Aktivkohlepatrone Ersatzpatrone Aktivkohle mit Polyesterpatrone Ersatzpatrone Polyester Dust filter F 16 25 with ...

Страница 10: ...örenden Transportverschlüssen zu versehen Gasballast muß geschlossen sein ggf ist die Pumpe für längere Lagerdauer in einem PE Beutel mit beigefügtem Trockenmittel Silicagel einzuschweißen Bei einer Lagerdauer von über einem Jahr ist vor Wiederinbetriebnahme eine Wartung sowie ein Ölwechsel durchzuführen Wir empfehlen sich an den Œrlikon Leybold Vacuum Service zu wenden 1 6 Manipulation and stock ...

Страница 11: ... read properly if the pump is tilted The may lead to insufficient being sucked in even though the oil level glass is still covered The pump s ambient temperature should be between 12 C 55 F and 40 C 104 F By modifying the pump or changing the oil type the pump can be run at a higher or lower ambient temperature Please consult us about this To ensure adequate cooling of the pump leave space at the ...

Страница 12: ...ded You can connect a gauge 3 11 or a venting valve 3 12 to a T piece The cross section of the intake line should be at least the same as that of the intake port If the intake line is too narrow it reduces the pumping speed We recommend appyling LOCTITE 577 515 or 567 Teflon tape to the screwed unions so that they are vacuum tight It is recommended to install a dust filter horizontally This ensure...

Страница 13: ...on of the exhaust line should be at least the same as that of the pump s exhaust port If the exhaust line is too narrow excessive pressure may occur in the pump Install the exhaust line with a downward slope or a drain leg so as to prevent condensate from flowing back into the pump If this is not possible we strongly recommend installing a condensate trap If several pumps are connected to one exha...

Страница 14: ...30 V 60 Hz 5 5 A 7 5 A Eine Drehrichtungskontrolle ist bei Wechselstrommotoren nicht erforderlich Vorsicht Die Überwachungseinrichtungen sind so zu verdrahten daß nach einer Abschaltung durch die Überwachungseinrichtungen oder Netzprobleme die Pumpe nur durch einen von Hand bewußt durchgeführten Vorgang wieder gestartet werden kann 2 3 2 Drehstrommotor Vorsicht Bei allen Verkabelungs Arbeiten die ...

Страница 15: ... Phasen am Anschluß gegeneinander vertauschen Bei der Überprüfung sollte der Saugstutzen offen sein Bei falscher Drehrichtung kann Öl aus dem Ansaugstutzen austreten Vorsicht Wenn die Haube 7 12 abgenommen ist ist das Lüfterrad nicht mehr geschützt Während der Prüfung der Drehrichtung muß darauf geachtet werden daß sich niemand in der Nähe befindet und daß nichts mit dem Lüfterrad in Kontakt komme...

Страница 16: ...ell as oil filling and oil draining openings must not be opened during operation of the pump The safety regulations which apply to the specific application in each case must be observed This applies in particular to installation operation and maintenance servicing as well as waste disposal and transportation Warning Do not lay the hand on the intake to check succion Exposure of a part of the body ...

Страница 17: ...ation Caution When vapors are pumped the SOGEVAC must not be switched off immediately upon completion of the process because the condensate dissolved in the pump oil may cause changes or corrosion To prevent this the pump must continue to operate with open gas ballast valve and closed intake port until the lubricant is free of condensate We recommend operating the pump in this mode for at least 30...

Страница 18: ... switches In case of switching processes in connection with a pump which has warmed up under operating conditions the pump must then not be directly switched on again 2 7 Ultimate Pump Pressure If the system cannot produce the pressures specified in the Technical Data disconnect the pump from the system and measure the ultimate pressure directly at the pump s intake port The ultimate pressure of n...

Страница 19: ...rsonnel Maintenance or repairs done incorrectly affect the life performance of the pump and may cause problems when filing warranty claims 3 1 Maintenance Schedule The intervals stated in the maintenance schedule are approximate values for normal pump operation Unfavourable ambient conditions and or aggressive media may significantly reduce the maintenance intervals Caution Never mount used seals ...

Страница 20: ... If there is a risk of the oil being polymerized by the connected process the oil should be changed immediately after operating the pump Warning Pump in function is hot and some surfaces could reach a temperature higher than 80 C 176 F There is a risk of burn by touching Remove the oil drain 8 87 and let the used oil drain into a suitable receptacle Observe the safety rules When the flow of oil sl...

Страница 21: ...sumption are signs that the element needs to be changed The exhaust filter must be exchanged more frequently if subjected to increased oil cracking products at high operating temperatures and or aggressive media Unscrew tightening knob 8 72 Remove cover 8 50 with its O Ring 8 73 spring 8 51 and washer 8 53 Pull out used exhaust filter element 8 52 and replace it with new one Reassemble in the reve...

Страница 22: ...cape from the pump and oil Take the appropriate precautions Observe the safety regulations Important When disposing of used oil please observe the relevant environmental regulations Caution Never mount used seals always mount new seals 3 6 1 Removing the Front Cover Drain the oil see point 3 3 Remove the six screws 8 85 and take off the front cover 8 75 with its gasket 8 66 Now the oil level glass...

Страница 23: ...epending on the process involved dangerous substances may escape from the pump and oil Take the appropriate precautions Observe the safety regulations Important When disposing of used oil please observe the relevant environmental regulations Caution Never mount used seals always mount new seals 3 6 4 Gast Ballast Non Return Valve 8 74 If exhaust gas or oil appears at the gas ballast intake 8 62 th...

Страница 24: ... make sure that the valve plate and stop are in the right position When the pump is in its operating position the tongues of the valve plate 5 7 must be bent downwards and the stop 7 8 upwards Warning Depending on the process involved dangerous substances may escape from the pump and oil Take the appropriate precautions Observe the safety regulations Important When disposing of used oil please obs...

Страница 25: ...ecessary use a M8 threaded hole in the end plate to break the adhesive seal with the cylinder Pull the three vanes 7 4 out of the rotor 7 3 To do so turn the rotor manually to the right position for each vane Clean the slots and clean or replace the vanes Reinstall the bearing cover 7 1 and firmly tighten the three screws aternatly in small steps Tighten the screws to a torque of 12 m N 8 7 ft lbs...

Страница 26: ...vided upon request A copy of this form Declaration of Contamination of Vacuum Instruments and Components is reproduced at the end of the Operating Instructions Please attach this form to the pump or enclose it with it This Declaration is required to meet the law and to protect our personnel Œrlikon Leybold Vacuum will return any pump received without a Declaration of Contamination to the sender s ...

Страница 27: ...nigen Pumpe instandsetzen 2 2 1 3 5 3 4 2 2 3 7 Service Pumpe wird heißer als bisher beobachtet Kühlflächen blockiert oder verschmutzt Auspuff Filter oder Auspuffleitung blockiert Schmierung unzureichend durch fehlendes Öl verschmutztes Öl verstopfte Ölleitungen Auspuffventil defekt Pumpe richtig aufstellen bzw Kühlflächen säubern Auspuff Filter wechseln bzw Überdruckventile instandsetzen Auspuffl...

Страница 28: ... Pump gets unusually hot Cooling faces are obstructed or dirty Exhaust filter exhaust line is obstructed Inadequate lubrification due to low oil level contaminated oil clogged oil lines Exhaust valve is malfunctioning Set pump up correctly or clean the cooling faces Replace the exhaust filter clean the exhaust line Refill oil Degas or change the oil Clean the oil lines and oil case Replace the val...

Страница 29: ...e la pompe en état 2 2 1 3 5 3 4 2 2 3 7 SAV La pompe chauffe anormalement Surface de refroidissement obstruée ou colmatée Filtre ou conduite d échappement bloqué Lubrification insuffisante manque d huile huile souillée conduite d huile obstruée Soupape d échappement défectueuse Positionner la pompe correctement ou nettoyer les surfaces de refroidissement Changer le filtre ou remettre les soupapes...

Страница 30: ...Fig 5 Fig 6 30 GA02300_000_23 03 2010 ...

Страница 31: ...b toxisch 2 Entleert Produkt Betriebsstoffe ätzend 3 Alle Öffnungen luftdicht verschlossen entzündlich 4 Gereinigt explosiv2 Wenn ja mit welchem Reinigungsmittel _________________________________ radioaktiv2 Und mit welcher Reinigungsmethode _________________________________ mikrobiologisch2 1 wenn Nein dann weiter zu D sonst Schadstoffe C Angaben zu geförderten Stoffe bitte unbedingt ausfüllen 1 ...

Страница 32: ...quipment No1 Yes No Contamination No1 Yes 1 Has the equipment been used1 oxic 2 Drained Product service fluid corrosive 3 All openings sealed airtight flammable 4 Purged explosive2 If yes which cleaning agent ________________________________________ radioactive2 and which method of cleaning ________________________________________ microbiological2 1 if answered with No go to D other harmful substa...

Страница 33: ...tières toxiques 2 Vidangé huile lubrifiant matières corrosives 3 Ouvertures étanches à l air matières inflammables 4 Purgé matières explosives2 Quel produit quelle méthode __________________________________ matières radioactives2 ____________________________________ matières microbiologiques2 1 si réponse Non aller à D autres matières dangereuses C Description des substances à remplir impérativeme...

Страница 34: ...95 12 00001 USA 10982 J 95 12 00001 USA 10990 J 95 12 00001 USA 10991 J 95 12 00001 USA 10992 J 95 12 00001 USA 95501 J 95 12 00001 JAPAN 95503 J 95 12 00001 JAPAN 95530 J 95 12 00001 JAPAN 95532 J 95 12 00001 JAPAN Important For every order please note catalog number and serial number of the pump Liste des pièces de rechange SOGEVAC SV 16 SV 25 BR2 Valable à partir de 10900 J 95 12 00001 10901 J ...

Страница 35: ...nisch Relay Relay Electronic relay Relais Relais Relais électronique 220 240 V 50 Hz 230 V 60 Hz 115 V 60 Hz 100 V 50 Hz 60 Hz 710 48 272 712 41 512 712 29 562 j 22 22 23 23 24 1 1 1 1 1 1 1 1 1 1 Kondensator Anlauf Kondensator Anlauf Kondensator permanent Kondensator permanent Widerstand mit Halter Condenser starting Condenser starting Condenser permanent Condenser permanent Resistor with holder ...

Страница 36: ... 1 1 1 1 Knopfschraube O Ring GB Ventil Frontplatte komplett Frontplatte komplett Frontplatte Wasserkühlung Frontplatte Wasserkühlung Rohranschluß Satz von 2 Kühlschlange Tightening knob O ring GB valve Front plate complete Front plate complete Front plate Water cooling Front plate Water cooling Tubing connection set of 2 Cooling coil Bouton de serrage Joint torique Clapet lest d air Porte de cart...

Страница 37: ...37 GA02300_000_23 03 2010 ...

Страница 38: ...38 GA02300_000_23 03 2010 ...

Страница 39: ...39 GA02300_000_23 03 2010 ...

Страница 40: ...w w w o e r l i k o n c o m ...

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