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Function

Component / Designation

In the fuser module, the toner is fused on the front
and rear sides of the paper by means of an infrared
lamp.

Fuser module/Infrared
lamp

In the print unit, the front and rear sides of the
paper are printed at the same time via the upper
and lower print units.

Print unit
Upper print unit
Lower print unit

‘Photoconductor unit’

on page 58

Upper photoconductor
unit
Lower photoconductor
unit

‘Transfer unit’

on page 60

Upper transfer unit
Lower transfer unit

The paper web is fed into the print module from
the external paper feed via the paper input.

Paper input

The rocker is unlocked and opened to insert the
paper web.

Rocker

Together with an external recooler, the heat ex-
changer keeps the temperature of the developer
stations constant.

Heat exchanger

The paper web is fed into the vacuum unit of the
web buffer via the paper output.

Paper output

The developer stations are filled with toner using
toner bottles of 6 kg (13.2 lb) each (see

‘Console’

page 62

) or bottles of 1 kg (2.2 lb) each (optional).

Toner Feed Unit

Paper web

Chapter 3 - Description of the Printing System

Internal View — Overview

Содержание ColorStream

Страница 1: ...o More Power When Printing Oc ColorStream User Manual Continuous Printing System...

Страница 2: ...purpose Oc also reserves the right to revise this documentation from time to time and amend the content without announcing these changes The designations Oc ColorStream Oc VarioStream Oc JetStream Oc...

Страница 3: ...28 Statutory requirements 29 Chapter 2 Safety 31 Safety Overview 32 Intended Purpose 33 Flagging of safety directives 34 Warning and information signs 35 Accident and Damage Prevention 37 Accident and...

Страница 4: ...stem 77 Paper specifications 78 Chapter 4 Description of the Operator Panel 81 Description of the Operator Panel Overview 82 A tool bar 83 Toolbar Overview 83 Buttons and Displays in the Left Area 84...

Страница 5: ...iew 123 Creating a new setup or changing a setup 124 Importing a Setup 125 Exporting a Setup 127 Managing Resources 129 Managing Resources Overview 129 Installing Resources 130 Deleting Resources 132...

Страница 6: ...ion 600 Test Print Job 202 Test Print Job ColorProof ipds 207 Test Print Job ColorProof ipds Overview 207 Test Print Job ColorProof ipds Page 1 208 Test Print Job ColorProof ipds Page 2 211 Test Print...

Страница 7: ...3 Cleaning the Surface of the Developer Stations Overview 273 Swiveling off Developer Stations 274 Cleaning Developer Station Surface 275 Swiveling on developer stations 282 Cleaning the Paper Input 2...

Страница 8: ...sertion of a Transfer Belt in the Upper Print Unit Comple tion 392 Replacing the Transfer Belt in the Lower Print Unit 395 Removing the Transfer Belt in the Lower Print Unit Prepara tion 395 Removing...

Страница 9: ...Expendables in Expert Mode 469 Chapter 10 Correcting Errors 473 Correcting Errors Overview 474 Processing messages on the operator panel 475 Remote Diagnosis 479 Allowing Remote Access Overview 479 P...

Страница 10: ...10 Contents...

Страница 11: ...Chapter 1 Notes on the Printing System Documentation...

Страница 12: ...the precise information you are looking for quickly Storage Tray for the User Guide The user guide should always be kept near the console in the storage tray Overview You will find information on the...

Страница 13: ...tor panel with the most important menus buttons and icons Working with the operator panel This section explains how you manage all user settings how you select or enter parameters on the operator pane...

Страница 14: ...e diagnosis by Service during print operation You will also find information on how to correct any fusing or print image errors Technical data This section contains the most important technical data f...

Страница 15: ...h Manager With Oc VarioStream 9000 CustomTone or full color printing systems and with Oc ColorStream also Web Buffer Any connected pre and post processing devices are not covered in this Help It is as...

Страница 16: ...ick on the following button in the frame toolbar The Help window opens The navigation area is displayed initially The width of the navigation area can be changed with the mouse 1 Chapter 1 Notes on th...

Страница 17: ...en the navigation area is hidden more space is available to view the help topics Switches between the last help topics backwards or forwards Reloads the displayed help topic in case not all the necess...

Страница 18: ...topics via the contents Proceed as follows Click on the Contents tab 1 Click the buttons of the individual help levels to fade them in and out Example 13 2 Click on a help topic 3 Chapter 1 Notes on t...

Страница 19: ...ched to a primary keyword To select information via the Index Proceed as follows Click on the Index tab 1 Scroll through the index entries or enter text including partial words into the Search field a...

Страница 20: ...the Search input field 2 Press Enter The search results are listed by the title of the corresponding help topic and are sorted by level of matches and the frequency in which the word appears in the h...

Страница 21: ...be identified by the blue frame In the following ex ample the Edit user menu in the first illustration is only highlighted but has not been selected for the use of Direct Help In the second illustrat...

Страница 22: ...oceed as follows Select menu or 1 select operating element or select message Press F1 The Help window opens The navigation area is initially hidden e g 2 Chapter 1 Notes on the Printing System Documen...

Страница 23: ...the navigation area is hidden more space is available to view the help topics Switches between the last help topics backwards or forwards Reloads the displayed help topic in case not all the necessary...

Страница 24: ...erator panel e g Configuration menu Notes Note This symbol indicates notes tips for operating the Oc ColorStream Safety directives Symbols are used for the safety directives as well as different alert...

Страница 25: ...he positions where you should perform an action or observe something in particular The colors of the arrows denote the type of actions and the sequence in which they are performed Meaning Arrow Black...

Страница 26: ...ning Overview graphic Paper input Left hand side of printing system Right hand side of printing system Filter module Paper output Chapter 1 Notes on the Printing System Documentation 26 Symbols in fig...

Страница 27: ...n mm59 Paper specification A29246 X27 X n mm80 Oc Web Buffer User Guide Note The respective edition of the document is indicated in the order number by the digit n for example Edition 3 n 3 The letter...

Страница 28: ...system Oc ColorStream The printing system Oc ColorStream was manufactured by Oc Printing Systems GmbH Postfach 1260 85581 Poing Germany Chapter 1 Notes on the Printing System Documentation 28 Manufac...

Страница 29: ...r modifications or addi tions to printing systems that have already been shipped and accepted Liability No liability is accepted for damages resulting from Failure to comply with the documentation Err...

Страница 30: ...Chapter 1 Notes on the Printing System Documentation 30 Statutory requirements...

Страница 31: ...Chapter 2 Safety...

Страница 32: ...irectives elsewhere in this documentation Please also observe the safety directives in the documentation for any pre processing and post processing devices that may be connected Overview You will find...

Страница 33: ...the paper specification requirements see Other Documents on page 27 The printing system must only be operated with the recommended consumables see Order Numbers and Packaging Units for Expendables on...

Страница 34: ...o classes of safety directives Caution Warns against dangers that could lead to injuries Attention Warns against situations that could lead to damage to the printing system or disruptions to operation...

Страница 35: ...erve the cooling periods and other directives specified in the documentation for all work in these areas Observe documentation For all work in this area you must observe the relevant instruc tions in...

Страница 36: ...Meaning Sign Warning regarding laser beams Components that produce laser beams are located behind pro tective covers bearing this sign These protective covers may only be removed by authorized Oc Serv...

Страница 37: ...rview Overview You will find information on the following topics Personal Representations on page 38 Operation on page 39 Transportation assembly and installation repair on page 42 Fire disposal on pa...

Страница 38: ...ting conditions has been instructed or commissioned by the agent to operate the printing system can load defined setups Key Operator The Key Operator is an operator with a higher qualification assigne...

Страница 39: ...rves necklaces and bracelets loose belts rings and unprotected long hair These can catch in the drive mechanisms or moving parts of the printing system and cause injury Safety covers Do not attempt to...

Страница 40: ...ld the printing system emit any unusual or noticeable noises or smells power off the printing system and contact your Service engineer Cooling Heat Emissions Do not obstruct the cooling ducts since th...

Страница 41: ...away from containers used for food and drink Optical wave guide If your printing system has an optical wave guide connection Never look directly down a glass fiber cable or glass fiber cable connecti...

Страница 42: ...ability of the printing system after the jammed paper has been removed All printing system accessories and options must comply with statutory regulations and directives for safety electromagnetic comp...

Страница 43: ...icket used by the Service technician ensures that the printing system cannot be used via an LAN from a remote operator panel during repair work Chapter 2 Safety 43 Transportation assembly and installa...

Страница 44: ...deposited at the fire alarm center and with the local fire fighting force Disposal Oc operates a system by which expendables and consumables can be returned for envi ronmentally sound disposal Keep a...

Страница 45: ...the legal requirements of member states regarding electrical equipment for use within certain voltage limits modified by EC Directive 93 68 EWG 2006 95 EC Safety of information technology equipment in...

Страница 46: ...ucts Permitted noise emissions from devices EN 60721 Part 3 RoHSDirective EC directive on the restriction of the use of certain haz ardous substances in electrical and electronic equipment RoHS Direct...

Страница 47: ...erview Here you will find additional information on the following topics CE Mark on page 48 Accident prevention regulation for replacement carts option on page 49 Chapter 2 Safety 47 Safety regulation...

Страница 48: ...EN 61000 3 11 the printing system should only be used on premises that have a network with a continuous current carrying capacity of 100 A per phase or are supplied by a distribution network of 400 2...

Страница 49: ...mechanisms auxiliary brakes winders equipment for locking the load shaft overloading guards emergency stopping equipment Condition of device supports castors equipment and frame Records of the results...

Страница 50: ...Chapter 2 Safety 50 Accident prevention regulation for replacement carts option...

Страница 51: ...Chapter 3 Description of the Printing System...

Страница 52: ...u will also find information on paper types and how to handle the paper Overview You will find information on the following topics Main Modules on page 53 Doors and Covers on page 54 Internal View Ove...

Страница 53: ...has a modular structure consisting of the following main modules 4 5 3 2 1 Designation Unit Paper Input Module 1 Print Unit 2 Fuser module 3 Filter module 4 Console 5 Paper path direction Chapter 3 De...

Страница 54: ...s left in paper path direction Right Hand Side of Printing System Left Hand Side of Printing System Legend Meaning Color These doors may be opened during printing without causing any adverse effects T...

Страница 55: ...onnect the printer from the mains However if highest levels of print quality are to be maintained we recommend that this door be left closed during printer op eration Option Paper path direction Note...

Страница 56: ...2 1 2 3 4 5 6 7 7 8 Function Component Designation In the paper cooling system the printed paper web is cooled down to such an extent that it can be processed further without problems Paper cooling 1...

Страница 57: ...wer transfer unit 7 The paper web is fed into the print module from the external paper feed via the paper input Paper input 8 The rocker is unlocked and opened to insert the paper web Rocker 9 Togethe...

Страница 58: ...conductor belt and neutralizes the charge in areas where toner is afterwards to be applied LED print head 1 Negatively charges the photoconductor belt Charge corotron 2 Cleans away toner residue on th...

Страница 59: ...each color Toner mark sensor 7 Applies toner to areas on the photoconductor belt exposed by the LED print head Developer stations 8 Establishes an image pattern for each color fol lowed by a toner im...

Страница 60: ...particles from negative to positive Transfer corotron only in the upper print unit 1 Collects the colored image patterns for individual colors with register accuracy and then transfers these together...

Страница 61: ...gnation The waste toner which is drained from the print unit is collected in the waste toner box Waste toner box 1 The exhaust air is cleaned with a fine filter and sent out of the top of the filter m...

Страница 62: ...ation in the Console The developer stations for all colors are supplied by a toner suction system consisting of toner bottles weighing 6 kg 13 2 lb each For full color printing systems the developer s...

Страница 63: ...k 4 CustomTone or additional black cyan magenta or yellow toner bottles 5 6 Note In the case of CustomTone printing systems the color allocation in the console can be changed by Service Chapter 3 Desc...

Страница 64: ...the fourth color Printing Process Description Level The rastered controller pages are written to the photoconductor belt with the LED print head During bilevel printing each dot can be assigned either...

Страница 65: ...llection mode Full color or CustomTone printing system The colored image patterns for the individual colors are first collected on the transfer belt and then transferred together to the paper web Duri...

Страница 66: ...Description Level The paper is cooled in the paper cooling unit for further processing in the paper post processing unit 8 Chapter 3 Description of the Printing System 66 Printing method...

Страница 67: ...2 3 4 5 Description Number Additional operator panels 1 Operator attention light 2 On key 3 Main switch 4 Operator panel Standard PC with screen keyboard and mouse on external console close to the pr...

Страница 68: ...ameters are not set by different users at parallel operator panels Overview You will find information on the following topics On key on page 69 Additional Operator Panels on page 70 Operator Attention...

Страница 69: ...Key The printing system is on green Transitional states flashing yellow The printing system is in standby mode main switch is on yellow The printing system is off off Chapter 3 Description of the Pri...

Страница 70: ...op or Operator intervention necessary statuses Requirements No errors present Controller and system control are ready Additional function With the READY key print operation can also be interrupted to...

Страница 71: ...sport can be cancelled using the Stop key Requirement This function can only be executed in the Stop status NPRO Non Process Run Out Transports the paper web forward at print speed while the button is...

Страница 72: ...0 The following variants are preset ColorStream and VarioStream 9400 9500 9600 9700 Bundle 11 version VarioStream 9200 Bundle 10 version Overview You will find information on the following topics Oper...

Страница 73: ...een The printing system is in Ready or Energy saving mode ready status if the fuser station has cooled down from the operating temperature flashing green There is a warning in the Stop status One of t...

Страница 74: ...s been stopped by the post print processing unit external stop The printing system changes from the Ready status to the Stop status after a preset amount of time green red Chapter 3 Description of the...

Страница 75: ...station has cooled down or in a transitional status green Print data is available the printing process has started flashing green The Ready status indicates a Toner empty warning flashing green yellow...

Страница 76: ...or Autofeed keys has been pressed or the printing system is in a transitional status red The printing system has been stopped by the post print processing unit external stop The printing system change...

Страница 77: ...in the printing system Example All operating elements for normal incident free printing operation are designed in blue green e g Chapter 3 Description of the Printing System 77 Operating elements in t...

Страница 78: ...int quality also depend on factors such as Paper quality Grammage Moisture content Dimensional stability Smoothness etc Before using new media ensure that they comply with the paper specifications If...

Страница 79: ...sunlight etc Do not store paper in rooms in which the ambient conditions are subject to constant change Before you use the paper store it in its packaging near the printing system for a few days if po...

Страница 80: ...Chapter 3 Description of the Printing System 80 Paper specifications...

Страница 81: ...Chapter 4 Description of the Opera tor Panel...

Страница 82: ...rator panel with the most important menus buttons and icons Overview The operator panel is divided into the following areas Description Description Area Toolbar Overview on page 83 1 Menu Tree Overvie...

Страница 83: ...ons of the printing system and to switch directly to frequently used menus Description Description Area Buttons and Displays in the Left Area on page 84 1 Buttons and Displays in the Center Area on pa...

Страница 84: ...ynchroniza tion is lost Requirement This function can only be executed in the Stop status ADVF ADVanced Forward Moves the paper slowly backwards without fusing while the button is being pressed The pa...

Страница 85: ...hat is running Stop Display Function Display Gray background Indicates that currently no print data has been transferred from the host Data ready Green background Indicates that print data has been tr...

Страница 86: ...ontrol If a message was also transmitted by the data stream this icon is displayed Click here to switch directly to the Job preparation tab in the Job setup menu The complete message will be dis playe...

Страница 87: ...unter values and their respective limit values are displayed for all consumables and expend ables of the printing system Switches to the Service ticket menu This menu displays all the data required to...

Страница 88: ...s cooling down Cool down The fuser station is heating up Warm up The autofeed clamp is in insert position The paper web can be inserted Autofeed Insert paper The autofeed clamp has reached the paper o...

Страница 89: ...sed the paper web is being moved forward at print speed Page advance A setup is being loaded or saved Setup Consumables are being replaced or the printing system is being cleaned Special functions The...

Страница 90: ...icket directly without going through the menu Indicates that the access ticket is released for other users Clicking requests the access ticket directly without going through the menu Opens the Help wi...

Страница 91: ...00 General You can define user settings valid for the entire print processing unit in these menus 02 ColorStream You can set the relevant parameters for the Oc ColorStream printing system in these me...

Страница 92: ...Click the following button in the toolbar for this purpose Overview You will find information on the following topics General menus overview on page 93 ColorStream Menus Overview on page 97 Chapter 4...

Страница 93: ...he Key Operator user by default are shown in bold in the table Description Menu The sub menus contain the user settings relating to the Key Operator User manage ment The sub menus contain the user set...

Страница 94: ...under User management contain the user settings relating to the Key Oper ator Description Menu Add new users or user templates Add user Delete users or user templates Delete user Settings for Password...

Страница 95: ...functions are combined into this menu Facilitate screen cleaning during printing Also write an error log when the Operator trace menu can no longer be started Tools Display of current error and warnin...

Страница 96: ...Requesting or releasing the access ticket for a specific operator panel in the printing system Access ticket Overview of the computer connected to the printing system Network manage ment LAN A LAN B D...

Страница 97: ...ime before printing the last page Print job Currently loaded job setup Job setup Currently loaded color setup The Color Setup Verification ID CSVID is displayed in addi tion to the name Color setup De...

Страница 98: ...he printing system is powered up and it is not possible to load a setup then the settings from before the printing system was powered down continue to apply Changing consumables menus The sub menus co...

Страница 99: ...age counters warm up time and user counters Consumable counter menu Displays the current counter values and the relevant limit values for all consumables and expendables for the printing system Consum...

Страница 100: ...ations menu Displays the emulations and buttons for job control restarting and the PCL settings Channels menu Display and setting of parameters for coupling the printing system to the network Post pro...

Страница 101: ...e setting in the Emulations menu General Display of CSVID If the relevant channel is available information on the channel setup is also displayed Job setup Menu Displays generally valid print job para...

Страница 102: ...ctor blade in the upper or lower print unit Replacing the transfer belt in the upper or lower print unit Running in a photoconductor belt or transfer belt Replace brush menu Procedure for replacing th...

Страница 103: ...dentification Menu Displays information on the toners used Fill toner box Menu Procedure for manually filling the toner box of a developer station that is supplied by the toner suction system Replace...

Страница 104: ...the context sensitive direct help The context sensitive help system can be called up by selecting the relevant menu or operating element and then pressing the F1 key If necessary all the requirements...

Страница 105: ...Chapter 5 Working with the Operator Panel...

Страница 106: ...and expendables using the operator panel Overview This section contains information on the following topics Managing User Settings Key Operator Overview on page 107 Managing User Settings Operator Ove...

Страница 107: ...tor user group Sample operator 1 1 for single color bilevel printing Sample operator 1 1 ML for single color GraphicArts printing multilevel Sample operator color for multi color bilevel printing Samp...

Страница 108: ...d blocking menus and elements User rights tab on page 113 Setting language User profile tab on page 114 Note Once logged on users can only add delete or edit other users that belong to a lower user gr...

Страница 109: ...letter and 1 special character and 1 number A maximum of 2 identical characters may follow each other It is case sensitive The last 3 passwords may not be the same The new password is valid for 3 mon...

Страница 110: ...The following characters are permitted A Z a z 0 9 Underscore hyphen space 3 Click on the Create button 4 Enter a new password confirm password and then click on OK The password can contain any number...

Страница 111: ...eleted with the exception of the pre defined user groups Operator and Key Operator To delete a user Proceed as follows Click on the General User management Delete user menu 1 Select the names of the u...

Страница 112: ...ws Click on the General User management Edit user menu 1 Select the user 2 Click on the General tab 3 Click on the Change password button 4 Enter a new password enter it again in Password confirmation...

Страница 113: ...for predefined user groups It can be acti vated for self created users by clicking on it This menu or element is currently activated It can be blocked by clicking on it This menu or element is curren...

Страница 114: ...t be changed for the user groups Operator and Key Operator To set a language Proceed as follows Click on the General User management Edit user menu 1 Select the User 2 Click on the User profile tab 3...

Страница 115: ...n normally make the following user settings Log on as user and request an access ticket on page 116 Change Password Password Tab on page 118 Changing language User profile tab on page 119 Log off as u...

Страница 116: ...circumstances the user groups Service and above may need to log in using a USB dongle with an appropriate license These user groups can access the Oc service documentation for more information The Ope...

Страница 117: ...has already been requested the button is deactivated Note The access ticket can also be requested and released directly via the buttons in the frame toolbar without going through the menu 6 Chapter 5...

Страница 118: ...lows Click on the General User User profile menu 1 Click on the Password tab 2 Click on the Change password button 3 Enter the old password 4 Enter a new password enter it again in Password confirmati...

Страница 119: ...nel cannot be changed for the user groups Operator and Key Operator To change the language Proceed as follows Click on the General User User profile menu 1 Click on the User profile tab 2 Select the d...

Страница 120: ...g off as a user Proceed as follows Click on the General User Change user menu 1 Select the desired user from the selection list 2 Click on the Log off button 3 Chapter 5 Working with the Operator Pane...

Страница 121: ...ning you can check the parameters but not reset them You can select predefined settings and values through various operating elements such as selection lists option fields checkboxes slide controls Yo...

Страница 122: ...gs before the changes were made are restored Reset Query If you switch to another menu without applying the changed parameters the Save current changes query is displayed Function Button The parameter...

Страница 123: ...t parameters for a print request If the printing system is powered up and it is not possible to load a setup then the settings from before the printing system was powered down continue to apply Overvi...

Страница 124: ...s tab and check the settings 5 Adjust settings as required in the menus under Configuration 6 Note An existing link between a job setup and a color setup can be saved at the same time using the Save b...

Страница 125: ...pecific setups Setup Setup channel A Setup channel B Setup channel C menu 2 Note When importing setups existing links between job and color setups will be taken into account Click the Import button 3...

Страница 126: ...the dialog window open the transfer directory and select one or more setups 6 Click the Import button 7 Note If a setup is imported containing values that have changed since the last import detailed...

Страница 127: ...alled on every printing system To Export a Setup Proceed as follows If the printing system has not yet stopped click the Stop button 1 On the operator panel select For print job setups Setup Job setup...

Страница 128: ...d disk used for remote data transfer of setups 5 When exporting to a USB memory stick Insert the USB memory stick into the USB port The USB port is located below the operator panel near the paper inpu...

Страница 129: ...lled or deleted in the PCL mode Character sets Macros Color Resources The following color resources can be installed or deleted in the designated folders Color profile files with the ICM file format C...

Страница 130: ...not yet stopped click the Stop button 1 Deactivate all channel links to the host Also click the following button for the respective channel in the Channels menu 2 Caution Follow virus protection instr...

Страница 131: ...s I mode Resource management menu For PCL mode Configuration Emulations PCL mode Resource management menu For colors Configuration Color Resource management menu 4 Under New select one of the displaye...

Страница 132: ...p button 1 On the operator panel select For I mode Configuration Emulations I mode Resource management menu For PCL mode Menu path Configuration Emulations PCL mode Resource management For colors Conf...

Страница 133: ...hown in 12 pages all time counters in hours Description Column The service life of the consumable or expendable is below the warning value No action required Status The warning value has been exceeded...

Страница 134: ...ry out a mechanical adjustment of the printing system The progress display is not automatically moved further for this type To display the details of the next work step you must switch to the next wor...

Страница 135: ...e printer view the selected consumable or expendable is highlighted in color The printer view can also be completely hidden or shown by clicking the arrow icons 2 Chapter 5 Working with the Operator P...

Страница 136: ...ocedure in the user guide or directly on the operator panel via the context sensitive direct help You can call up the context sensitive direct help by selecting the corresponding menu and then pressin...

Страница 137: ...Chapter 6 Operating the Printing System...

Страница 138: ...nserting the Paper Web on page 143 Affixing the paper web on page 152 Removing the paper web on page 155 Opening or Closing the Doors on the Printing System Overview on page 156 Replacing the develope...

Страница 139: ...ooler must always be activated during the printing operation To Power on the Printing System Proceed as follows If the external recooler is switched off set the main circuit breaker of the recooler to...

Страница 140: ...rator panel The printing system is initialized duration approx 7 minutes The printing system s current status information is displayed on the operator panel 4 Log on as a user and request an access ti...

Страница 141: ...g the Paper Web on page 143 7 Proceed as follows Configure the settings required for the print job on the operator panel 8 Click the Ready button The printing system is in the Ready status If the prin...

Страница 142: ...r this reason the fuser station may first have to be re heated to its operating temperature Depending on the type of paper this may take up to 30 seconds 1 If the Printing System was Stopped by an Err...

Страница 143: ...The printing system automatically switches to paper insert mode after detecting that the system has run out of paper To Insert the Paper Web Proceed as follows Caution The paper input rocker opens aut...

Страница 144: ...f the paper web upwards and folding it so that the side edges are aligned Only for heavy paper that can not be held by the clamp with a fold Cut off the additional pa per web along the fold edge so th...

Страница 145: ...it sliding sideways 6 Press the clamp opener and push the paper web into the autofeed clamp to the stop point 7 Lightly pull back on the paper web to ensure that it is securely held by all five clamp...

Страница 146: ...he additional operator panel The autofeed clamp moves to the park position at the paper output together with the paper web in approx 20 seconds The flap then opens automatically 9 Press the clamp open...

Страница 147: ...n the paper output see Adjusting the Pressure Rollers on page 148 12 Close the paper output flap 13 To move the paper web forward press the ADVF button 14 If necessary synchronize the paper path see S...

Страница 148: ...e moved so that the distance between the paper web and the pressure roller is at least 10 mm 0 39 If a pressure roller runs on the paper web This pressure roller must be moved so that the distance to...

Страница 149: ...s on page 134 2 Bring pressure roller 1 to the position shown on the operator panel then click the Next button 3 Bring pressure roller 2 to the position shown on the operator panel then click the Next...

Страница 150: ...h Proceed as follows In the Configuration Paper Preprinted marks menu on the operator panel select the desired synchronization 1 Using the ADVF and ADVR buttons position the preprint mark or horizonta...

Страница 151: ...rom the graphic in the annex see Ruler for Checking Paper Path Synchronization on page 504 4 If the synchronization needs to be corrected Press the Stop key Correcting the position If preprint marks a...

Страница 152: ...t You can also affix a paper web with a different width If the affixed paper is wider the projecting edge should be cut diagonally e g Attention Paper webs that are affixed offset or at an angle resul...

Страница 153: ...flush as possible Depending on the utilized paper either affix to the stack 1 or affix overlapping 2 Al ways fold back the projecting edge of an overlap so that it cannot cause a jam 3 Caution If the...

Страница 154: ...tem until the adhesive strip has completely passed through the paper post processing unit Watch the paper web at the paper input and correct the path of the paper web as needed by running your hand si...

Страница 155: ...required Switch the paper post processing unit to Stop 2 Press the NPRO button The paper is moved forwards by around 3 5m 3 Separate the paper at right angles to the transport device around 1m before...

Страница 156: ...paper path direction Left hand side means left in paper path direction Overview You will find information on the following topics Opening Right Doors on page 157 Closing Right Doors on page 159 Openi...

Страница 157: ...ows On the right hand side of the printing system open the doors as shown 1 Press the button at the bottom right on the center cover 2 Pull center cover forward by the lower side and then lift upwards...

Страница 158: ...s Hang center cover on the desig nated bracket on the left door 4 Open the inner door Do this by lifting up the handle slightly and releasing the latch 5 Chapter 6 Operating the Printing System 158 Op...

Страница 159: ...oor Bring the latch to a horizontal position lift up the inner door slightly using the handle and in sert into lock 1 Caution The center cover is connected to a printing system switch via a pin Ensure...

Страница 160: ...nter cover above Push the bottom of the cen ter cover against the printing system until it latches into place The pin must be exact ly in front of the switch 2 Close doors 3 Chapter 6 Operating the Pr...

Страница 161: ...On the left hand side of the printing system open the doors as shown 1 Press the button at the bottom right on the center cover 2 Pull the center cover forward on the lower side and then lift up ward...

Страница 162: ...ang the center cover on the bracket provided on the left hand door 4 Open the inner door Do this by lifting up the handle slightly and releasing the latch 5 Chapter 6 Operating the Printing System 162...

Страница 163: ...or Bring the latch to a horizontal position lift up the inner door slightly using the handle and in sert into lock 1 Caution The center cover is connected to a printing system switch via a pin Ensure...

Страница 164: ...enter cover above Push the bottom of the cen ter cover against the printing system until it latches into place The pin must be exact ly in front of the switch 2 Close doors 3 Chapter 6 Operating the P...

Страница 165: ...ng or raising the hoisting lift Keep hands feet and objects out of the hoisting area Hot surfaces After a longer period of printing the motor of the developer station may be hot Do not touch the motor...

Страница 166: ...over Attention Avoid damage Bear in mind the width and height of the replacement cart when moving it Note An additional adapter to hold developer stations allows developer stations to be stored comple...

Страница 167: ...Optional A movable developer station shelf is recommended to store the developer station which can be used for the safe storage of up to four developer stations This simplifies the process of convert...

Страница 168: ...he Stacking Tray on page 181 Removing the Developer Station from the Developer Station Shelf on page 183 Replacing the Developer Station from the Stacking Tray on page 187 Installing the developer sta...

Страница 169: ...break batteries Always charge the battery packs through the charging socket in the housing Always use the original battery charger to recharge the batteries It is equipped with charge characteristic m...

Страница 170: ...s follows Undo the black rotating handles by turning them counterclock wise 1 Adjust the height of the sliding bracket and lock it by turning the black turning knobs clockwise 2 Chapter 6 Operating th...

Страница 171: ...r of the developer station may be hot Do not touch the motor Attention Avoid damage Bear in mind the width and height of the replacement cart when moving it To Remove the Developer Station Proceed as...

Страница 172: ...in the lower print unit open all doors on the right hand side of the printing system 3 Detach the toner feed hose from the developer station take it out of the two mountings and attach it to the parki...

Страница 173: ...freely moved To move a developer station over a longer section move the brake bracket to the top position This locks the rear left wheel and the lift can only be moved straight forwards or backwards...

Страница 174: ...ush the hoisting lift mandrel careful ly into the notch below the devel oper station to the stop point If the hoisting lift mandrel does not slide easily into the notch correct the height and or align...

Страница 175: ...oisting lift and move the maintenance cart as far from the print module as is necessary to prevent any collision between the developer station and print module during operation 11 Caution Make sure th...

Страница 176: ...tation over a longer section move the brake bracket to the top position This locks the rear left wheel and the lift can only be moved straight forwards or backwards 13 If the developer station is to b...

Страница 177: ...er a longer period of printing the motor of the developer station may be hot Do not touch the motor Caution Check operational readiness Before each use check the developer station shelf for operationa...

Страница 178: ...ce cart at a right angle to the developer sta tion shelf and move the hoisting lift of the maintenance cart to the required height 2 Caution Observe height and alignment of the hoisting lift The hoist...

Страница 179: ...ment of the hoisting lift 3 Lock the hoisting lift and check that it is properly secured by pulling the replacement cart 4 Caution Insert the developer station carefully to avoid damage Pull the lock...

Страница 180: ...fully detach the maintenance cart from the developer station module 6 Removing the Developer Station from the Developer Station Shelf on page 183 7 Chapter 6 Operating the Printing System 180 Storing...

Страница 181: ...er of crushing There is a danger of injury due to crushing when lowering or raising the hoisting lift Keep hands feet and objects out of the hoisting area Hot surfaces After a longer period of printin...

Страница 182: ...is to be re installed Replacing the Developer Station from the Stacking Tray on page 187 If no developer station is to be installed a light protection cover must be fitted instead Installing the Ligh...

Страница 183: ...Hot surfaces After a longer period of printing the motor of the developer station may be hot Do not touch the motor Caution Check operational readiness Before each use check the developer station shel...

Страница 184: ...t a right angle to the developer sta tion shelf and move the hoisting lift of the maintenance cart to the height of the developer sta tion 2 Caution Observe height and alignment of the hoisting lift T...

Страница 185: ...t the height and or align ment of the hoisting lift 3 Lock the hoisting lift Pull the maintenance cart to check that it is properly secured and correct if necessary 4 Pull the developer station on to...

Страница 186: ...rt as far from the devel oper station shelf as is necessary to prevent any collision between the developer station and the developer station shelf during operation 6 Installing the developer station o...

Страница 187: ...ising the hoisting lift Keep hands feet and objects out of the hoisting area Hot surfaces After a longer period of printing the motor of the developer station may be hot Do not touch the motor Attenti...

Страница 188: ...m in the direction of the arrow and push the replacement cart in completely until it snaps in The two green arrows on the right and left of the replacement cart are then aligned above each other 3 Ins...

Страница 189: ...ise there is an increased danger of tilting on uneven floors Danger of crushing There is a danger of injury due to crushing when lowering or raising the hoisting lift Keep hands feet and objects out o...

Страница 190: ...er section move the brake bracket to the top position This locks the rear left wheel and the lift can only be moved straight forwards or backwards 1 Align the maintenance cart at a right angle to the...

Страница 191: ...oisting lift 3 Lock the hoisting lift and check that it is properly secured by pulling the replacement cart 4 Caution Insert the developer station carefully To prevent damage slide the developer stati...

Страница 192: ...and devel oper station Detach the brake bracket and move the replacement cart as far from the developer station as is necessary to prevent any collision between the developer station and replacement c...

Страница 193: ...n is cooled via a cooling air tube reconnect the tube to the developer station 8 If an additional developer station is to be replaced Removing the developer station on page 171 If all necessary develo...

Страница 194: ...r must be fitted in this slot If you wish to re install a de veloper station you must first remove the light protection cover To Remove the Light Protection Cover Proceed as follows If the printing sy...

Страница 195: ...tion is pulled out too quickly and suddenly it may be pulled out over the stop points and fall down Always pull a developer station out slowly and evenly to the stop point of the guide rails Take care...

Страница 196: ...necessary To do so repeat the process from step 4 6 If a developer station is to be installed instead of the light protection cover Installing the developer station on page 189 If a light protection...

Страница 197: ...the Light Protection Cover Proceed as follows Insert the light protection cover Insert the light protection cover straight into the guides and push it in until about 5 cm 2 before the stop Press the l...

Страница 198: ...cooling air tubes Make sure that the cooling air tubes are positioned in such a way that they do not obstruct the developer stations when swiveling on Close all doors 1 To swivel on the developer sta...

Страница 199: ...time the printing system continues printing without a new initialization phase 2 Note If the Print speed menu has been activated by Service for the Key Operator and Operator user groups the preset le...

Страница 200: ...er output menu Face up or Face down Note The test print is always printed using the current printing system configuration Ensure that the activated raster and the activated output profile match up cor...

Страница 201: ...f the color functionality of the controller in PCL mode Test Print Job ColorProof pcl Overview on page 227 SpotColorPalette pcl Test Print Job on page 237 Note The depicted test pages in each case ser...

Страница 202: ...alityInspection 600 Test Print Job Test Sequences The individual test sequences can be assessed to judge the print quality Chapter 6 Operating the Printing System 202 5C_PrintQualityInspection 600 Tes...

Страница 203: ...Chapter 6 Operating the Printing System 203 5C_PrintQualityInspection 600 Test Print Job...

Страница 204: ...Chapter 6 Operating the Printing System 204 5C_PrintQualityInspection 600 Test Print Job...

Страница 205: ...n different sizes 2 Configuration Color Raster menu Configuration Color Tone transfer curve menu Designation of tone transfer curve on 8 bit halftone wedge presentation 100 to 0 3 Configuration Color...

Страница 206: ...eration on the full tone bars at right angles to and in line with print orienta tion 6 Configuration Color Color plane shift menu Determination of color separa tion setting in longitudinal direc tion...

Страница 207: ...ormation on the current configuration of the printing system in the left hand margin Note PTOCA Presentation Text Object Content Architecture MO DCA Mixed Object Document Content Architecture device i...

Страница 208: ...he individual printer color spaces PTOCA Color Spaces The different PTOCA color spaces are addressed in the upper area For PTOCA Satu ration is used as the default Rendering Intent in color management...

Страница 209: ...olor rows 2 to 4 OCA color space Named Colors A unique RGB value is assigned to each OCA name in MO DCA This RGB value is used for the RGB color space in the second row RGB color space sRGB The RGB va...

Страница 210: ...ement is not applied in the CMYK color space thus the colors are printed directly as device colors without any adjustment Description Color space The PTOCA Images are printed in the CMYK color space P...

Страница 211: ...to the images on page 1 without profile Imageswithembed ded sRGB IEC 61966 2 1 source Color Profile TIFF and JPEG Images with embedded Wide Gamut Profile are used in the second section The two TIFF a...

Страница 212: ...de Gamut RGB Audit Color Profile In the fourth section two gray value ranges can be seen which are composed of a mixture of colors creating a composite gray The first row uses the CieL a b color space...

Страница 213: ...colorfulness can be reduced by calibrating the printing system In addition tone transfer curves with the primary and secondary colors are printed The calibration can be checked here both optically and...

Страница 214: ...hen printing in bilevel mode If GraphicArts multilevel dot matrix is used the raster angle is only correctly displayed for black Line halftones are used for cyan magenta and yellow Therefore in this c...

Страница 215: ...colors with the Color MappingTable CMT currently selected in the printing system The remaining rows each correspond to a pre installed CMTs in the printing system To determine which Color MappingTabl...

Страница 216: ...wings and the color precision of highly saturated colors 1 Minor incorrect settings in the ratio of individual colors result in clearly visible color shifts in the reproduction of images This image is...

Страница 217: ...nother 5 Neutral colors are difficult to achieve without a color cast As is the case with skin tones neutral colors display color deviations at the slightest error in color management In addition the...

Страница 218: ...Text Object Content Architecture MO DCA Mixed Object Document Content Architecture device independent data stream Overview You will find information on the following topics Test Print Job ColorProof...

Страница 219: ...the color values corresponding to the OCA colors are converted into PDF for the color spaces The OCA color names Black Red Green Blue Dark Blue White appear as headings above the color fields so that...

Страница 220: ...b and the OCA colors CIE 1931 XYZ space with the CCIR XA 11 rec ommended D65 white point A gray value range from white to black is printed The gray fields are made up of sRGB color values where these...

Страница 221: ...um brightness The gray field is not repre sented as composite gray but rather using only K values black DeviceCMYK This color row represents its color fields in black white or grayscale where S indica...

Страница 222: ...the lower area tone transfer curves with primary and secondary colors are printed The calibration is checked here both optically and by measurement The first pixels should be visible from 3 onwards Th...

Страница 223: ...he moir indicates the raster angle Note The moir circles display all raster angles correctly when printing in bilevel mode If GraphicArts multilevel dot matrix is used the raster angle is only correct...

Страница 224: ...for this color station Otherwise the color gradient appears in gray The first pixels should be visible from 3 onwards The optical density of the fields should then increase constantly At 97 a few whi...

Страница 225: ...ally check the reproduction quality of detailed drawings and the color precision of highly saturated colors 1 Minor incorrect settings in the ratio of individual colors result in clearly visible color...

Страница 226: ...her 5 Neutral colors are difficult to achieve without a color cast As is the case with skin tones neutral colors display color deviations at the slightest error in color management In addition the qua...

Страница 227: ...ize is set smaller than this minimum size the test printout will be cut off at the bottom and right hand margins If necessary the font test from page 12 is continued on the following page Overview You...

Страница 228: ...ttes are defined in the RGB CMY and CIE L a b color space Color palettes The rectangles in the middle area are halftone images in various color spaces The third line with the CIE L a b color space is...

Страница 229: ...ll tone bars with the primary colors are printed across the width of the page Full tone coloration can be tested across the entire print area Full tone bars Chapter 6 Operating the Printing System 229...

Страница 230: ...r rectangle was printed No palette was activated for the first rectangle This is printed with the Default RGB palette The previously saved palettes should appear for the other three rectangles Middle...

Страница 231: ...row the halftone images are printed as a reference in the RGB color space The color profiles selected on the oper ator panel are used for the RGB halftone images Upper Area The full tone bars for the...

Страница 232: ...re difficult to achieve without a color cast As is the case with skin tones neutral colors display color deviations at the slightest error in color management In addition the quality of tonal reproduc...

Страница 233: ...te black discoloration is not permitted 5 The images are printed in 8 bit LZW format multilevel monochrome All images should appear in black and white com posite black discoloration is not permitted 6...

Страница 234: ...ll graphical elements on this page are described in HPGL 2 If this page is reproduced correctly then the HPGL 2 function of the controller is largely free of errors Chapter 6 Operating the Printing Sy...

Страница 235: ...ly displayed for black Line halftones are used for cyan magenta and yellow Therefore in this case 90 must be added in a clockwise direction to each displayed an gle Raster Angle and Raster Width The...

Страница 236: ...t Print Job ColorProof pcl Page 12 Font Test Description A test line is printed using all of the available internal fonts Chapter 6 Operating the Printing System 236 Test Print Job ColorProof pcl Page...

Страница 237: ...the PCL basic colors can be set via the Configuration Color Color station selection menu path These PCL basic colors are used to define a color palette for the test print job At least two pages are p...

Страница 238: ...sic color 1 cyan basic color 2 magenta basic color 3 yellow Example Basic color 1 yellow basic color 2 magenta basic color 3 cyan Chapter 6 Operating the Printing System 238 SpotColorPalette pcl Test...

Страница 239: ...ndheld measuring instrument The measured data is then used to adjust the active raster kit Manual calibration can be carried out either on the console of the operator panel or on an external measuring...

Страница 240: ...message triggered by the internal half tone control EL 117 089 EL 117 093 EL 117 124 EL 117 128 EU 117 089 EU 117 093 EU 117 124 EU 117 128 Example EL 117 089 OPC lower print unit developer station 1...

Страница 241: ...rating the Colors of the Printing System Overview on page 244 If the results of automatic calibration are not satis factory Recommendation Application In these cases the Calibrate col or and Color che...

Страница 242: ...period of time in standby For very high quality requirements if the color control is switched on again after longer phases of print operation with the color control switched off For error messages re...

Страница 243: ...Successful or Not successful 2 Note If the Color check function is carried out unsuccessfully twice in succession then auto matic calibration should be carried out see Calibrating the Colors of the Pr...

Страница 244: ...on are used to calculate the new raster kit Attention Color calibration should always be carried out with well aligned coloration levels of the individual colors and with proper expendables Note In th...

Страница 245: ...Determined tone transfer curve outside the limit range Applications for Manual Calibration Manual calibration should be performed If the results of automatic calibration are not satisfactory When usin...

Страница 246: ...Configuration Color Calibrate color Print menu The current configuration of the printing system is established and displayed on the right of the menu page 1 Note The wider the paper the more test str...

Страница 247: ...nal measuring sta tion html The print samples are manually scanned onto an external measuring station using a handheld measuring instrument Step 2 Record on the operator panel is skipped in this case...

Страница 248: ...aper web see Re moving the paper web on page 155 From each printed set cut the page with the printed Identification number on a suitable surface to the appropriate paper size Scanning Test Pages for C...

Страница 249: ...The data can then be imported via a USB stick connected to a USB port on the printing system For more information please contact your Service center The following describes the scanning process using...

Страница 250: ...ect print job Test print job and depending on the paper width the number of test blocks Under Upper print unit and Lower print unit click on the Scanning checkbox for those color stations that need ca...

Страница 251: ...panel to start the white balancing After a short time the Strip scanning of test pages page is displayed automat ically 7 Note In the following the scanning is described using a clipboard and a guide...

Страница 252: ...canning of this test strip must then be repeated Once the test strips of all blocks for the upper print unit have been scanned press the Record next page button and repeat steps 8 and 9 for the test p...

Страница 253: ...ng system 1 Click the Import scan data but ton and select the source from which the scan data is to be im ported if the scan data has been manually recorded USB memory stick Insert the USB memory stic...

Страница 254: ...eckbox In the following example correction is recommended for black and magenta cyan blue and yellow are OK 3 For those color stations requiring corrections the printing scanning and evaluation of the...

Страница 255: ...accumulative cycles of the test print job for full color printing Printing Test Print Jobs Overview on page 200 For information on the test sequences see 5C_PrintQualityInspection 600 Test Print Job o...

Страница 256: ...in the Color sequence menu the values already set for the register will remain un changed Register values can be set using the control slider or by entering numerical values in increments of 14 mpt T...

Страница 257: ...you leave the highest possible data integrity security level Note Data integrity marks must be printed in a color that can be clearly read by the sensors in the printing system Black is normally used...

Страница 258: ...n the Stop status No replacement function is being executed To Calibrate a Data Integrity Mark Sensor Proceed as follows Click on the Configuration Print parameters Data integrity Cali brate sensor me...

Страница 259: ...with the pages correctly aligned you first need to position it Move the horizon tal perforation or a mark to the insert mark of the printing sys tem using the ADVF or AD VR buttons 4 Click the OK butt...

Страница 260: ...hen the process is finished the status display Last calibration upper print unit or Last calibration lower print unit is updated When the Failed result is displayed recalibration is necessary If the V...

Страница 261: ...1 Select the desired printer type under Selecting the printer type 2 Select whether I mode support of PDF containers is required 3 Click the Next button and select the available settings one after the...

Страница 262: ...steps are reported via error messages after configuration You can find more detailed information on the procedure under Removing the paper web on page 155 Inserting the Paper Web on page 143 Replacin...

Страница 263: ...should be used The fill level is monitored here by a water level indicator Note Before the two 9 V E block batteries of the water level indicator become flat a warning will sound every 2 3 minutes The...

Страница 264: ...is represented by the following icon 2 Click on the following button on the operator panel and confirm the Do you really want to power off the printing system query When the printing system has switc...

Страница 265: ...ed from the power supply Turn off the main circuit break er 4 If necessary the main circuit breaker can also be secured against accidental switching on Swivel the safety handle down 5 Chapter 6 Operat...

Страница 266: ...Proceed as follows Set the main circuit breaker of the external recooler to OFF 6 Chapter 6 Operating the Printing System 266 Switching off the Printing System...

Страница 267: ...Chapter 7 Cleaning the Printing Sys tem...

Страница 268: ...ilter set for fine dust For larger toner quantities the industrial vacuum cleaner must be explosion proof Attention The printing system may be damaged if the wrong cleaning materials or equipment are...

Страница 269: ...the Paper Path on page 296 Cleaning the Toner Suction System on page 301 Cleaning the Paper Brake Dust Filter on page 305 Cleaning the Surface of the Printing System on page 307 Cleaning the replaceme...

Страница 270: ...alities To clean surfaces Foam cloth Caution The vacuum cleaner must have a grounded suction tube For vacuuming large quantities of toner use an explosion proof industrial vacuum cleaner To remove pap...

Страница 271: ...leaning location Cleaning the Toner Suction System on page 301 Toner bottle holder Replace waste toner box on page 331 Waste toner box Additional Cleaning Operations Every time the photoconductor belt...

Страница 272: ...s of paper in the printing system following a paper tear Checking the Paper Path on page 296 Replacing the cleaning felt on page 448 Toner suction system If dirty See section Cleaning location Cleanin...

Страница 273: ...e the other safety directives in the Cleaning the Printing System Overview on page 268 section Attention When vacuuming the toner do not scratch the roller Use only a plastic or rubber attachment on t...

Страница 274: ...it Upper print unit or Lower print unit Select developer station Station 5 Station 1 Click the Next button 2 To start the swivel off process for the selected developer stations click the OK button For...

Страница 275: ...page 157 2 Proceed as follows Caution If a developer station is pulled out too quickly and suddenly it may be pulled out over the stop points and fall down Always pull a developer station out slowly...

Страница 276: ...er set for fine dust When vacuuming the toner do not scratch the rollers Use only a rubber attachment on the vacuum cleaner Vacuum the toner from the housing and guide rails using the vacuum cleaner 4...

Страница 277: ...ction profile from the developer catch roller Pull out locking pin Carefully lift the suction pro file upwards using both hands 6 Vacuum suction profile 7 Chapter 7 Cleaning the Printing System 277 Cl...

Страница 278: ...arefully tap out the suction profile onto a cloth or other soft padding 9 Caution Always clean the holes on both sides of the suction profile in order to ensure the necessary pressure balance for the...

Страница 279: ...e toner do not scratch the roller Use only a rubber attachment on the vacuum cleaner Under no circumstances use brushes or other cleaning materials Carefully vacuum the entire length of the developer...

Страница 280: ...ch roller suction profile Pull out locking pin Carefully insert the suction profile using both hands Snap in locking pin Check whether the toner hose is still firmly attached to the connecting pipe 13...

Страница 281: ...ntil they latch into place 14 Close all printing system doors Closing Left Doors on page 163 Closing Right Doors on page 159 15 Swiveling on developer stations on page 282 16 Chapter 7 Cleaning the Pr...

Страница 282: ...s click on the OK button Information on the icons displayed on the operator panel under Steps Expla nation of icons on page 134 3 To complete the swivel on process for the selected developer stations...

Страница 283: ...r Input Proceed as follows If the printing system has not yet stopped click the Stop button 1 On the operator panel select the following menus and elements Replace consumables Cleaning the printing sy...

Страница 284: ...dust For larger toner quantities the industrial vacuum cleaner must be explosion proof Clean the following with a vacu um cleaner and dry cloth Paper web tensioner and plate opposite the paper web te...

Страница 285: ...t further maintenance work directly afterwards click the OK button The printing system remains in the Special functions status To complete all maintenance work click the Ready button All printing syst...

Страница 286: ...sion proof Caution Before cleaning observe the safety directives in the Cleaning the Printing System Overview on page 268 section To Clean the Paper Output Proceed as follows If the printing system ha...

Страница 287: ...ly clean the following Both tension rollers and all pressure rollers turn the rollers to ensure complete cleaning Paper movement sensor turn the wheel to ensure complete cleaning Data integrity sensor...

Страница 288: ...ton The printing system remains in the Special functions status To complete all maintenance work click the Ready button All printing system assemblies are checked duration around two minutes before th...

Страница 289: ...click the Stop button 1 On the operator panel select the following menus and elements Replace consumables Cleaning the printing system menu Select cleaning function Clean paper path Click the Next but...

Страница 290: ...uuming the toner spill Always use an industrial vacuum cleaner with a grounded suction tube rubber nozzle and filter set for fine dust For larger toner quantities the industrial vacuum cleaner must be...

Страница 291: ...rollers turn the rollers to ensure complete cleaning 7 Clean the following with a vacu um cleaner and dry cloth Unclamp plate for the aut ofeed clamp Paper brake Pre centering 8 Push the paper input...

Страница 292: ...lete cleaning Data integrity sensor 10 Caution There can be a high build up of static charge when vacuuming the toner spill Always use an industrial vacuum cleaner with a grounded suction tube rubber...

Страница 293: ...e paper path in the print unit and re move all paper residue and vacu um the paper dust 12 Open the paper cooling cover on the left hand side of the printing system 13 Swivel up the blower unit using...

Страница 294: ...lower unit and paper cooling cover 16 Caution The fuser station may only be opened and worked on by Service When checking the paper path do not open the covers of the fuser station From the open paper...

Страница 295: ...ify Service 19 Close all printing system doors Closing Left Doors on page 163 Closing Right Doors on page 159 20 Complete the cleaning of the paper path on the operator panel To carry out further main...

Страница 296: ...the Next button 2 Caution The paper input rocker and the paper output flap open automatically Do not stand directly in front of the paper input or output Click the OK button to start checking the pap...

Страница 297: ...paper path in the print module and re move all paper residue and vacu um the paper dust 5 Push paper input rocker down until it latches 6 Open the paper cooling cover on the left hand side of the pri...

Страница 298: ...g and cleaning the nozzle casing Check nozzle casing and remove all paper residue and vacuum the paper dust 9 Close blower unit and paper cooling cover 10 Caution The fuser station may only be opened...

Страница 299: ...er are missing If the sensors have detected paper web residue in the printing system respond to the additional query on the operator panel When all paper web residue has been properly removed click on...

Страница 300: ...remains in the Special functions status To complete all maintenance work click the Ready button All printing system assemblies are checked duration around two minutes before the printing system is swi...

Страница 301: ...s the industrial vacuum cleaner must be explosion proof Caution Before cleaning observe the safety directives in the Cleaning the Printing System Overview on page 268 section To Clean the Toner Suctio...

Страница 302: ...r gloves Remove the toner bottle 6 Caution There can be a high build up of static charge when vacuuming the toner spill Always use an industrial vacuum cleaner with a grounded suction tube rubber nozz...

Страница 303: ...Surface of the toner suction head Toner suction hose through the toner suction head Toner bottle holder 7 Open the door shown on the right hand side of the printing system 8 Open the door shown on th...

Страница 304: ...vacuum it clean Then reattach hose 10 Reinsert the toner bottle into the toner bottle holder on the con sole Press the locking lever of the toner suction head down thus closing the toner bottle 11 Pu...

Страница 305: ...he industrial vacuum cleaner must be explosion proof Caution Before cleaning observe the safety directives in the Cleaning the Printing System Overview on page 268 section To Clean the Paper Brake Dus...

Страница 306: ...roceed as follows Clean the dust filter and vacuum off paper dust 3 Refit the cover plate and tighten the knurled screw 4 Chapter 7 Cleaning the Printing System 306 Cleaning the Paper Brake Dust Filte...

Страница 307: ...e of the Printing System Proceed as follows Clean the floor around the printing system with a vacuum cleaner 1 Caution Fluid can get inside the printing system This could cause irreparable damage to t...

Страница 308: ...d damage Do not use high pressure cleaners to clean as these may damage the electronics and the undercarriage To clean the replacement cart for developer stations option Proceed as follows Vacuum off...

Страница 309: ...eloper stations are fitted Liquid or dirt could get inside a developer station and damage or destroy it To Clean the Developer Station Shelf Proceed as follows If the developer station shelf is not em...

Страница 310: ...Chapter 7 Cleaning the Printing System 310 Cleaning the Developer Station Shelf Optional...

Страница 311: ...Chapter 8 Replacing Consumables...

Страница 312: ...ng system stops and displays an error message The consumable must then be re placed You will find information on the following topics Order Numbers and Packing Units on page 313 Toner Toner Bottle Ide...

Страница 313: ...3 2 lb each Color name Toner KK01 C65 G10 OCT20A01 black CU02 C65 G20 OCT55C01 Cyan MU02 C65 G20 OCT56M01 Magenta YU02 C65 G20 OCT88Y01 yellow BU02 C65 R20 BU02 C65 G20 OCT36B01 blue GU02 C65 R20 GU02...

Страница 314: ...d analyzed by the printing system This toner bottle identification ensures that the toner bottle is assigned correctly and clearly to the developer stations Note The most important toner data and curr...

Страница 315: ...n unknown toner the printing process is stopped when printing starts if a toner bottle with an incorrect toner type is identified A message is displayed on the operator panel notifying the operator th...

Страница 316: ...ntinue or try a new bottle If the operator confirms that printing should continue toner continues to be drawn from the toner bottle into the toner boxes of the assigned developer stations This may res...

Страница 317: ...ing systems different colors can be used in the upper and lower print units Asymmetric configurations of developer stations are possible between the upper and lower print units In this way for example...

Страница 318: ...with a grounded suction tube rubber nozzle and filter set for fine dust For larger toner quantities the industrial vacuum cleaner must be explosion proof Keep toner out of the reach of children and st...

Страница 319: ...e detailed information about the color allocation in the console can be found in the Console on page 62 section Use the handle to pull the toner bottle holder out 2 Tip the toner bottle holder for war...

Страница 320: ...loper being used see Order Numbers and Packaging Units for Expendables on page 349 Tip the new toner bottle of the same toner type briefly down wards and upwards once then remove the adhesive tape 6 S...

Страница 321: ...he new toner bottle into the toner bottle holder Press the locking lever of the toner suction head down there by closing the toner bottle 8 Chapter 8 Replacing Consumables 321 Refilling Toner Standard...

Страница 322: ...w Toner suction head not locked Check that the toner bottle has been fitted correct ly Then repeat step 8 Flashing yellow Toner bottle empty Repeat procedure from step 2 Red The toner bottle could not...

Страница 323: ...bottle holder back into the printing system to the stop point 9 Close door The message is automatically deleted from the operator panel 10 Caution The empty toner bottle is used to replace a waste ton...

Страница 324: ...ner quantities the industrial vacuum cleaner must be explosion proof Keep toner out of the reach of children and store it away from containers used for food and drink Attention Only use permitted tone...

Страница 325: ...1 If toner needs to be filled in the upper print unit Open the door shown on the left hand side of the printing system Caution Only use permitted toner suitable for the developer being used see Order...

Страница 326: ...that the toner moves like a fluid in the toner bottle The shaken volume increases with the locked in air to such an extent that the toner almost completely fills the toner bottle see illustration Chap...

Страница 327: ...the transponder on the toner bottle is faulty or not present or the reader is faulty Correct the problem accord ing to the information in the error message displayed on the operator panel 3 The LED on...

Страница 328: ...toner moves like a fluid in the toner bottle The shaken volume increases with the locked in air to such an extent that the toner almost completely fills the toner bottle see illustration Insert the to...

Страница 329: ...will not help toner to flow into the toner box Instead if the toner bottle does not completely empty Push the handle under the toner bottle in again to close the filler cap of the toner box see step 7...

Страница 330: ...er box closes the opening of the toner bottle at the same time 7 Caution The handle under the toner bottle must be pushed in to be able to remove the toner bottle Tip the toner bottle forwards and rem...

Страница 331: ...ce symptoms such as nausea headaches or dizziness go out into the fresh air imme diately Do not spill toner You can slip on spilled toner Clean up spilled toner or developer immediately using a damp c...

Страница 332: ...onto the full toner bottle Remove the full toner bottle 4 Caution There can be a high build up of static charge when vacuuming the toner spill Always use an industrial vacuum cleaner with a grounded s...

Страница 333: ...r box using an explosion proof industrial vacu um cleaner and a lint free cloth 5 Insert the empty toner bottle as shown 6 Push the locking lever upwards with a swiveling motion and lock the waste ton...

Страница 334: ...the vat beneath the waste toner box using an explo sion proof industrial vacuum cleaner 8 Close door 9 The message is automatically deleted from the operator panel Chapter 8 Replacing Consumables 334...

Страница 335: ...unit Upper print unit or Lower print unit Select developer station Click the Next button 1 Click the OK button to start filling the toner box Information on the icons displayed on the operator panel u...

Страница 336: ...oof Keep developer out of the reach of children and store it away from containers used for food and drink Attention The developer can only be replaced when printing is stopped Only use approved develo...

Страница 337: ...on page 331 To Drain the Developer Mixture Proceed as follows If the printing system has not yet stopped click the Ready button 1 On the operator panel select the following menus and elements Replace...

Страница 338: ...The following illustrations show developer station 1 in the upper print unit The procedure is the same for all developer stations 5 Insert the vacuum hose into the opening below the developer station...

Страница 339: ...e Stop status The developer can be filled To fill the developer later click the No button Close doors All printing system assemblies are checked duration approx two minutes 10 Result The developer mix...

Страница 340: ...follows If the developer is not filled immediately after draining On the operator panel select the following menus and elements Replace consumables Replace developer menu Select print unit Upper print...

Страница 341: ...g system 2 To fill the developer in a develop er station in the upper print unit Open the door shown on the left hand side of the printing system Place filling aid funnel and hose at the ready 3 Remov...

Страница 342: ...pport Adjust the height of the support so that there is no bend in the hose 6 Remove the sealing clamp from the hose 7 Click the OK button to start the filling process The blower is switched on automa...

Страница 343: ...e mixed with toner 12 Complete the developer replacement procedure on the operator panel To carry out further maintenance work directly afterwards click the OK button The printing system remains in th...

Страница 344: ...Chapter 8 Replacing Consumables 344 Fill in Developer...

Страница 345: ...Chapter 9 Replacing Expendables...

Страница 346: ...lues for each expend able in the Consumable history menu Note Each expendable can be replaced individually and independently of the other expendables With expert mode however several expendables which...

Страница 347: ...unit in the upper print unit Recharge corotron of the transfer unit in the lower print unit Replacing the cleaning brush overview on page 433 Cleaning brush of the photoconductor unit in the upper pri...

Страница 348: ...69 Several expendables together Developer Station Photoconductor belt photoconductor blade Transfer belt Charge corotron Cleaning Corotron Transfer corotron Recharge corotron Cleaning Brush Fine filte...

Страница 349: ...wer print unit Cleaning corotron of the transfer unit in the upper or lower print unit Reload corotron of the transfer unit in the upper print unit Recharge corotron of the transfer unit in the lower...

Страница 350: ...ing surfaces can damage the soft transfer belt If the life of the photoconductor belt the photoconductor blade or the transfer belt was very short the cause of the damage must be clarified in order to...

Страница 351: ...elt in the Upper Print Unit Completion on page 392 Lower print unit Removing the Transfer Belt in the Lower Print Unit Preparation on page 395 Removing the Transfer Belt in the Lower Print Unit on pag...

Страница 352: ...perator panel select the following menus and elements Replace consumables Replace belt menu Select print unit Upper print unit Select assembly Photoconductor unit Select action to be executed Replace...

Страница 353: ...page 161 5 Proceed as follows Caution If a developer station is pulled out too quickly and suddenly it may be pulled out over the stop points and fall down Always pull a developer station out slowly...

Страница 354: ...unit outwards by the handle 7 Open the handles on the locking flaps 8 Fold up the locking flaps The locking flaps automatically lock into position when they have been folded up far enough 9 Chapter 9...

Страница 355: ...ose the locking lever 12 Turn the rotating handle to the left to release the locking device When the photoconductor unit is unlocked both color displays near the handle change from red to green 13 Cau...

Страница 356: ...p point to slacken the photoconductor belt 15 Carefully remove the photocon ductor belt from the photocon ductor unit and put it aside 16 Caution Do not use solvents for cleaning The cleaning cloth mu...

Страница 357: ...r and lower side of the photoconductor unit using a damp lint free cloth 17 Proceed as follows Insert a photoconductor belt in the upper print unit on page 358 18 Chapter 9 Replacing Expendables 357 R...

Страница 358: ...uctor belt 1 Caution The surface of the photoconductor belt is extremely sensitive and can be easily damaged Avoid exposure to direct sunlight and do not touch Wear the gloves provided in the packagin...

Страница 359: ...n Then pull the photoconductor belt forwards to the edge of the tube so that there are no creases 3 Slip the red tube onto the photo conductor unit at the lower red point 4 Take the empty red tube out...

Страница 360: ...uctor belt at a later date if necessary Remove the protective paper from the photoconductor belt and move the photoconductor belt in such a way that the edge of the photoconductor belt is at the tip o...

Страница 361: ...1 Caution The movement of the photoconductor belt is checked by the device control If the test run is not successful the photoconductor belt was not pushed up to the mark In this case again Release th...

Страница 362: ...13 Caution Take care not to pinch the hose when pushing in a developer station Hold the hose to one side On the left hand side of the printing system Push the developer stations back in until they sna...

Страница 363: ...en you click the No button The consumables counter is not reset 17 Proceed as follows On the operator panel enter whether the belt is to be run in When you click the Yes button The printing system rem...

Страница 364: ...perator panel select the following menus and elements Replace consumables Menu Replace belt Select print unit Lower print unit Select assembly Photoconductor unit Select action to be executed Replace...

Страница 365: ...page 157 5 Proceed as follows Caution If a developer station is pulled out too quickly and suddenly it may be pulled out over the stop points and fall down Always pull a developer station out slowly a...

Страница 366: ...d side of the printing system Open the handles on the locking flaps 8 Fold up the locking flaps The locking flaps automatically lock into position when they have been folded up far enough 9 Chapter 9...

Страница 367: ...ose the locking lever 12 Turn the rotating handle to the left to release the locking device When the photoconductor unit is unlocked both color displays near the handle change from red to green 13 Cau...

Страница 368: ...p point to slacken the photoconductor belt 15 Carefully remove the photocon ductor belt from the photocon ductor unit and put it aside 16 Caution Do not use solvents for cleaning The cleaning cloth mu...

Страница 369: ...and lower side of the photoconductor unit using a damp lint free cloth 17 Proceed as follows Inserting a Photoconductor Belt in the Lower Print Unit on page 370 18 Chapter 9 Replacing Expendables 369...

Страница 370: ...uctor belt 1 Caution The surface of the photoconductor belt is extremely sensitive and can be easily damaged Avoid exposure to direct sunlight and do not touch Wear the gloves provided in the packagin...

Страница 371: ...ked in green then pull the photoconductor belt forwards to the edge of the tube 3 Slip the red tube onto the photo conductor unit at the lower red point 4 Take the empty red tube out of the packaging...

Страница 372: ...tor belt at a later date if necessary Remove the protective paper from the photoconductor belt and move the photoconductor belt in such a way that the edge of the photoconductor belt is at the tip of...

Страница 373: ...Caution The movement of the photoconductor belt is checked by the device control If the test run is not successful the photoconductor belt was not pushed up to the mark In this case again Release the...

Страница 374: ...nit in by the handle 13 Caution Take care not to pinch the hose when pushing in a developer station Hold the hose to one side Push the developer stations back in on the right hand side of the printing...

Страница 375: ...you click the No button The consumables counter is not reset 17 Proceed as follows On the operator panel enter whether the belt is to be run in When you click the Yes button The printing system remai...

Страница 376: ...1 On the operator panel select the following menus and elements Replace consumables Replace belt menu Select print unit Upper print unit Select assembly Transfer unit Select action to be executed Rep...

Страница 377: ...oors on the right hand side of the printing system see Opening Right Doors on page 157 4 Proceed as follows On the right hand side of the printing system Unlock the cleaning corotron of the transfer b...

Страница 378: ...ap upwards The locking flap locks into posi tion automatically when it has been folded up far enough 8 Pull the reload corotron handle and swivel the reload corotron upwards 9 Chapter 9 Replacing Expe...

Страница 379: ...irection of the arrow to the stop point to slacken the transfer belt 10 Proceed as follows Removing Transfer Belt in the Upper Print Unit on page 380 11 Chapter 9 Replacing Expendables 379 Removing th...

Страница 380: ...fer belt and place it next to the printing system 1 Caution The inner sliding surfaces of the slide foils must be clean Dirt on the sliding surfaces can damage the soft transfer belt Wear the gloves p...

Страница 381: ...f the mark white arrow At the same time push the sliding foil careful ly between the transfer belt and cover 5 Close the insertion tool and in sert it until the edge of the transfer belt is between th...

Страница 382: ...sing and touch Kinks and touching the belt with hard objects should be strictly avoided When being pulled off the transfer belt may rub against the autofeed rope positioned at the bottom Ensure that t...

Страница 383: ...ils from the transfer belt and set them to the side 10 Completely remove the soft transfer belt First remove and hold onto the green tube together with the transfer belt Then loosen the other two tube...

Страница 384: ...ollows Place the bundle to the side in the original packaging 12 Insert the Transfer Belt in the Upper Print Unit on page 385 13 Chapter 9 Replacing Expendables 384 Removing Transfer Belt in the Upper...

Страница 385: ...sfer belt for order number see Order Numbers and Packaging Units for Expendables on page 349 Open packaging of the new transfer belt 1 Caution Do not damage the surface of the transfer belt Wear the g...

Страница 386: ...n pull the transfer belt for ward again to the edge of the tube 3 Slip the red tube onto the trans fer unit at the lower red point 4 Remove empty red tube from packaging and slip it onto the transfer...

Страница 387: ...r red tube 6 Pull the sliding foil up until it wraps around the two red tubes 7 Align the sliding foil so that the edge of the transfer belt is visible in the center of the two viewing windows 8 Chapt...

Страница 388: ...sertion tool 9 Push the sliding foil between the transfer belt and the green tube The sliding foil must completely wrap around the green tube 10 Chapter 9 Replacing Expendables 388 Insert the Transfer...

Страница 389: ...ioned between the four emboss ing marks The distance between the inser tion tool and the green tube must not be greater than 5 cm 2 11 Close the insertion tool thereby lowering it to the transfer belt...

Страница 390: ...three tubes from the transfer unit and place them in the original packaging 14 Note Keep the tubes You can use them to insert a used but undamaged transfer belt at a later date if necessary Hold the i...

Страница 391: ...oil The gloves are no longer re quired 17 On the right hand side of the printing system Keep the insertion tool and slid ing foil on the inside of the door 18 Insertion of a Transfer Belt in the Upper...

Страница 392: ...stop point to tighten the transfer belt 1 Caution The device control checks the belt path of the transfer belt If the test run is not successful the transfer belt was not pushed up to the correct posi...

Страница 393: ...p point 3 Close the handle 4 Push cleaning corotron back into the guide up to the stop point 5 Close all doors on the right hand side of the printing system 6 Chapter 9 Replacing Expendables 393 Inser...

Страница 394: ...erator panel enter whether the transfer belt is to be run in When you click the Yes button The printing system remains in the Special functions status The belt can be run in immediately afterwards see...

Страница 395: ...1 On the operator panel select the following menus and elements Replace consumables Replace belt menu Select print unit Lower print unit Select assembly Transfer unit Select action to be executed Rep...

Страница 396: ...n page 161 Opening Right Doors on page 157 4 Proceed as follows On the right hand side of the printing system Unlock the cleaning corotron of the transfer belt cleaning system for the lower print unit...

Страница 397: ...it has been folded up far enough 7 Turn rotating handle 180 in the direction of the arrow to the stop point to slacken the transfer belt 8 Removing the Transfer Belt in the Lower Print Unit on page 39...

Страница 398: ...and place it next to the printing system 1 Caution The inner sliding surfaces of the slide foils must be clean Dirt on the sliding surfaces can damage the soft transfer belt Wear the gloves provided...

Страница 399: ...e arrow At the same time push the sliding foil careful ly between the transfer belt and cover 4 Close the insertion tool and in sert it until the edge of the transfer belt is between the four embossin...

Страница 400: ...creasing and touch Kinks and touching the belt with hard objects should be strictly avoided Attach the three tubes from the original packaging green to green red to red and evenly pull the transfer b...

Страница 401: ...e the lower red tube in the loop of the trans fer belt Place the other red tube on the outside Carefully roll the transfer belt with the tubes into a bundle 9 Place the bundle to the side in the origi...

Страница 402: ...belt for order number see Order Numbers and Packaging Units for Expendables on page 349 Open packaging of the new transfer belt 1 Caution Do not damage the surface of the transfer belt Wear the glove...

Страница 403: ...red tube onto the transfer unit at the lower red point 3 Remove the empty red tube from packaging and slip it onto the transfer unit at the lower red point 4 Push the sliding foil between the transfe...

Страница 404: ...ewing windows 6 Open the insertion tool 7 Push the sliding foil between the transfer belt and the green tube The sliding foil must completely wrap around the green tube and the insertion tool must be...

Страница 405: ...nd and the lower sliding foil with your right hand evenly and carefully push the transfer belt onto the transfer unit until the control LED turns green 11 Remove all three tubes from the transfer unit...

Страница 406: ...e arrow up to the mark white arrow The control LED must turn green 13 Slowly pull out the insertion tool with the upper sliding foil 14 Carefully pull out the lower sliding foil The gloves are no long...

Страница 407: ...the printing system Keep the insertion tool and slid ing foil on the inside of the door 16 Inserting the Transfer Belt in the Lower Print Unit on page 408 17 Chapter 9 Replacing Expendables 407 Insert...

Страница 408: ...w to the stop point to tighten the transfer belt 1 Caution The movement of the transfer belt is checked by the device control If the test run is not successful the transfer belt was not pushed up to t...

Страница 409: ...nter whether a new transfer belt was inserted When you click the Yes button The message on the operator panel is deleted automatically the replacement of the transfer belt is recorded in the Consumabl...

Страница 410: ...immediately afterwards see Running in a Belt on page 411 When you click the No button All printing system assemblies are checked duration around two minutes before the printing system is switched to t...

Страница 411: ...e belt see below 3 To Run in the Belt Proceed as follows Click the OK button The belt is run in after a preparation period For information on the icons displayed on the operator panel under Steps see...

Страница 412: ...ge corotron slide in unit of the photoconductor unit on page 413 Cleaning corotron of the photoconductor unit Charge corotron of the photoconductor unit Removing the cleaning corotron slide in unit of...

Страница 413: ...nt unit Upper print unit or Lower print unit Select assembly Photoconductor unit Select corotron Cleaning or Charge Click the Next button 2 Click the OK button to start corotron replacement Replacemen...

Страница 414: ...ps automatically lock into position when they have been folded up far enough 7 Unlock corotron slide in unit and remove A Cleaning corotron slide in unit B Charge corotron slide in unit 8 Caution Do n...

Страница 415: ...ion shows the charge corotron slide in unit with three corotron wires the cleaning corotron slide in unit only has two corotron wires 9 Replacing corotron wire on page 428 10 Chapter 9 Replacing Expen...

Страница 416: ...roceed as follows Push in corotron slide in unit until it latches A Cleaning corotron slide in unit B Charge corotron slide in unit The gloves are no longer re quired A B 1 Swivel locking flaps down a...

Страница 417: ...The consumable counter is not reset 5 Complete the corotron replacement on the operator panel To carry out further maintenance work directly afterwards click the OK button The printing system remains...

Страница 418: ...Upper print unit or Lower print unit Select assembly Transfer unit Select corotron Cleaning Click the Next button 2 Click the OK button to start corotron replacement Replacement of the corotron is bei...

Страница 419: ...Upper print unit B Lower print unit 5 Place the corotron slide in unit with the corotron wires facing upwards on a table 6 Replacing corotron wire on page 428 7 Chapter 9 Replacing Expendables 419 Rem...

Страница 420: ...l is deleted automatically the replacement of the corotron is recorded in the Consumable history menu and the consumable counter is reset When you click the No button The consumable counter is not res...

Страница 421: ...ace consumables Replace corotrons menu Select print unit Upper print unit Select assembly Transfer unit Select corotron Charge Click the Next button 2 Click the OK button to start corotron replacement...

Страница 422: ...damage the corotron wires Wear the gloves provided in the packaging Remove corotron slide in unit 6 Place the corotron slide in unit with the corotron wires facing upwards on a table 7 Replacing coro...

Страница 423: ...Install the Reload Corotron Slide In Unit of the Transfer Unit Proceed as follows Push in corotron slide in unit until it latches The gloves are no longer re quired 1 Pull handle of the corotron slide...

Страница 424: ...ete the corotron replacement on the operator panel To carry out further maintenance work directly afterwards click the OK button The printing system remains in the Special functions status To complete...

Страница 425: ...nit Select corotron Charge Click the Next button 2 Click the OK button to start corotron replacement Replacement of the corotron is being prepared The developer stations are swiveled off Information o...

Страница 426: ...in unit and remove 5 Place the corotron slide in unit with the corotron wires facing upwards on a table 6 Replacing corotron wire on page 428 7 Chapter 9 Replacing Expendables 426 Removing the recharg...

Страница 427: ...ically the replacement of the corotron is recorded in the Consumable history menu and the consumable counter is reset When you click the No button The consumable counter is not reset 3 Complete the co...

Страница 428: ...es the industrial vacuum cleaner must be explosion proof Attention Each time the corotron wires are replaced the corotron slide in unit must be cleaned To Replace the Corotron Wire Proceed as follows...

Страница 429: ...irst corotron wire and snap it into the two holes 3 Press down the lock at the back of the corotron 4 Push the change receiver with the corotron wire away from the handle until the wire is free 5 Chap...

Страница 430: ...n vacuuming the toner spill Always use an industrial vacuum cleaner with a grounded suction tube rubber nozzle and filter set for fine dust For larger toner quantities the industrial vacuum cleaner mu...

Страница 431: ...with a damp lint free cloth 10 Also clean any visible dirt from the other side of the corotron slide in unit with a damp lint free cloth 11 Remove a new corotron wire from the packaging with the chan...

Страница 432: ...g corotron slide in unit or charge corotron slide in unit of the photoconductor unit on page 416 Installing the cleaning corotron slide in unit of the transfer unit on page 420 Installing the reload c...

Страница 433: ...were originally intended If the cleaning brush had a short service life the cause of the damage must be clarified in order to prevent further damage Note The cleaning brush can be replaced when the pa...

Страница 434: ...Click the OK button to start the replacement of the cleaning brush The brush exchange is being prepared The developer stations are swiveled off Information on the icons displayed on the operator pane...

Страница 435: ...ps automatically lock into position when they have been folded up far enough 6 Caution This can soil hands and clothing Wear the gloves provided in the packaging Turn the interlock lid to the left and...

Страница 436: ...he interlock lid 8 Place the cleaning brush in the old packaging and remove the interlock lid 9 Installing the cleaning brush of the photoconductor unit on page 437 10 Chapter 9 Replacing Expendables...

Страница 437: ...Unit Proceed as follows Open packaging and place inter lock lid on the new cleaning brush as shown 1 Remove new cleaning brush from the packaging using the interlock lid 2 Push in cleaning brush to t...

Страница 438: ...the cleaning brush is recorded in the Consumable history menu and the consumable counter is reset When you click the No button The consumable counter is not reset 6 Complete the brush replacement on t...

Страница 439: ...y Transfer unit Click the Next button 2 Click the OK button to start the replacement of the cleaning brush The brush exchange is being prepared The developer stations are swiveled off Information on t...

Страница 440: ...he cleaning brush by the interlock lid The illustration shows the cleaning brush for the upper print unit 6 Place the cleaning brush in the old packaging and remove the interlock lid 7 Installing the...

Страница 441: ...and place inter lock lid on the new cleaning brush as shown 1 Remove new cleaning brush on the interlock lid from the packaging and remove edge protection 2 Push cleaning brush in until it latches fl...

Страница 442: ...ot reset 5 Complete the brush replacement on the operator panel To carry out further maintenance work directly afterwards click the OK button The printing system remains in the Special functions statu...

Страница 443: ...ed toner Clean up spilled toner or developer immediately using a damp cloth or vacuum cleaner Do not use warm water as it makes the toner soft and sticky Always use an industrial vacuum cleaner with a...

Страница 444: ...xplanation of icons on page 134 3 Caution Wait until preparation is complete The doors must not be opened before the relevant message is displayed on the operator panel Open the door on the filter mod...

Страница 445: ...rial vacuum cleaner with a grounded suction tube rubber nozzle and filter set for fine dust For larger toner quantities the industrial vacuum cleaner must be explosion proof If necessary clean the sur...

Страница 446: ...lter from the packaging and insert 9 Repack old fine filter 10 Close filter housing The gloves are no longer re quired 11 Swivel handle down thus lock ing the filter housing 12 Chapter 9 Replacing Exp...

Страница 447: ...le counter is not reset 14 Complete the fine filter replacement on the operator panel To carry out further maintenance work directly afterwards click the OK button The printing system remains in the S...

Страница 448: ...o replace the cleaning felt Proceed as follows If the printing system has not yet stopped click the Stop button 1 On the operator panel select the following menus and elements Menu Replace consumables...

Страница 449: ...oil can drip on the floor In this case wipe the oil off with an absorbent cloth This can soil hands and clothing Wear the gloves provided in the packaging Pull out the slide in unit by the handle unt...

Страница 450: ...in unit for the upper cleaning felt The spring latch for the lower slide in unit is at the bot tom 6 First press the roll with the rolled out felt against the spring bearing and detach sideways then t...

Страница 451: ...d place a new felt strip in the oil housing 10 Hook in the rolls for the new cleaning felt observing the roll out direction The correct roll out direction is shown on a sticker on the slide in unit 11...

Страница 452: ...t up and snap in 14 On the operator panel enter whether a new cleaning felt was installed When you click the Yes button The message on the operator panel is deleted automatically the replacement of th...

Страница 453: ...em remains in the Special functions status To complete all maintenance work click the Ready button All aggregates of the printing system are inspected duration around two minutes before the printing s...

Страница 454: ...ced back to the smoothing rollers Attention Switch off the paper post processing unit ensure that the paper web cannot be advanced by the paper post processing unit any more The replacement procedure...

Страница 455: ...or only one sided surface defects only the defective smoothing roller has to be replaced Click the Next button 2 Click the OK button to start smoothing roller replacement The replacement of the smooth...

Страница 456: ...to be re placed Pull the slide in unit for the lower cleaning felt B halfway out by the handle until it snaps in A B 5 On the left hand side of the printing system Open paper cooling cover 6 Caution...

Страница 457: ...l the discharge brush out of the clamp springs on both sides 8 Caution If the smoothing rollers have not cooled down yet you may sustain burns if you touch them Put on heat protection gloves to contin...

Страница 458: ...emove the smoothing roller from the guide rails 1 2 3 9 If the lower smoothing roller is to be replaced continue with step 11 If only the upper smoothing roller is to be replaced More information in s...

Страница 459: ...n 14 Caution Do not damage the discharge brush Ensure that you do not bend the discharge brush Remove the lower discharge brush To do this carefully pull the discharge brush out of the clamp springs o...

Страница 460: ...and push the bearing bolts downwards Open the locking mechanism on the right hand side in paper path direction and push the bearing bolts down wards Carefully remove the smoothing roller from the guid...

Страница 461: ...per print unit and the soft smoothing roller red surface order number S29312 F1431 in the lower print unit To install the smoothing rollers Proceed as follows If the lower smoothing roller is to be re...

Страница 462: ...d close the latch bolt Press the bearing bolt on the right hand side in paper path direction upwards and close the latch bolt 3 2 1 2 Caution Do not damage the discharge brush Ensure that you do not b...

Страница 463: ...push it through the pa per output In doing so insert the paper web below the sensors 5 Affix the paper web with any popular adhesive for example Scotch ATG 700 Make sure that the offset of the referen...

Страница 464: ...ection Push the bearing bolt on the left hand side downwards Press the bearing bolt on the right hand side in paper path direction downwards 2 3 1 7 Caution Do not damage the discharge brush Ensure th...

Страница 465: ...Proceed as follows Close the blower unit 9 Close the cover of the paper cooling system 10 Chapter 9 Replacing Expendables 465 Installing smoothing rollers...

Страница 466: ...handle until it snaps into place in the smoothing mod ule If the lower smoothing roller is also or only to be re placed Push the slide in unit for the lower cleaning felt B by the handle until it sna...

Страница 467: ...damage to the paper web and not be able to prevent this damage in time Move the affixed paper web with the ADVF button until the splice has completely passed through the paper post processing unit 15...

Страница 468: ...g system remains in the Special functions status To complete all maintenance work click the Ready button All printing system assemblies are checked duration approx two minutes before the printing syst...

Страница 469: ...d is significantly reduced To Replace Expendables in Expert Mode Proceed as follows If the printing system has not yet stopped click the Stop button 1 Select the following menu on the operator panel R...

Страница 470: ...belt Replacing the corotron overview on page 412 Replacing the cleaning brush overview on page 433 Replacing fine filter on page 443 5 Proceed as follows In the Consumables table highlight all expenda...

Страница 471: ...ed belts are run in one after the other The counters for all expendables that were highlighted in the table are reset A summary of the replaced expendables and the belts that have been run in is displ...

Страница 472: ...Chapter 9 Replacing Expendables 472 Replacing Expendables in Expert Mode...

Страница 473: ...Chapter 10 Correcting Errors...

Страница 474: ...gnosis by Service during print operation You will also find information on how to correct any fusing or print image errors Overview You will find information on the following topics Processing message...

Страница 475: ...tion When there is information the printing system also continues to print and the button flashes in the toolbar If there is also a warning the warning icon flashes If there is also an error message t...

Страница 476: ...warnings To edit messages on the operator panel Proceed as follows To edit a message click on the respective button in the toolbar or or The Errors and warnings menu is displayed All error messages w...

Страница 477: ...ltiple menus have to be changed these menus are displayed for selection Or a button is displayed to reset an error message quickly 2 Press the F1 button or click the button next to the error message T...

Страница 478: ...and therefore stopped in the middle of a page Click on the Ready button The print image on the damaged print pages is fused to ensure that the tension roller and post processing are not soiled Alterna...

Страница 479: ...nting system directly remote support This also allows Service to assist the operator in changing settings on the operator panel Note The buttons only appear if a specific remote access agreement was m...

Страница 480: ...diagnostics disabled button in the Configuration Special functions Remote diagnostics menu The status display shows that remote diagnosis is enabled 1 To Disable Remote Diagnosis Proceed as follows Cl...

Страница 481: ...production area where the printing system is located or delegate this task to an Operator Key Operator before activating remote support This function is activated and executed solely at the operator...

Страница 482: ...ceed as follows Click on the Switch off button in the Configuration Special functions Remote diagnostics Remote support for operator panel interface menu 1 Chapter 10 Correcting Errors 482 Activating...

Страница 483: ...print image is poor check the following points before you call Service Does the paper meet the requirements of the paper specification see Other Documents on page 27 Was the paper stored correctly Was...

Страница 484: ...lies with the relevant color station in the upper and or lower print unit Note The photoconductor belt together with the photoconductor blade and the transfer belt must only be replaced when print im...

Страница 485: ...the corotron overview on page 412 Charge corotron of the photoconductor unit Torn corotron wire Lightening at the Edge of Listing Paper Correction Possible Cause Replace paper and check storage see s...

Страница 486: ...page 350 Dirty transfer belt Damaged photoconductor belt Black Spots Correction Possible Cause First remove the belt turn it round and install it again If the error pattern mi grates along replace the...

Страница 487: ...tem Vertical Streaks Correction Possible Cause Clean developer station see Cleaning the Surface of the Developer Stations Overview on page 273 Developer station soiled Notify Service Contact with an o...

Страница 488: ...developer station see Cleaning the Surface of the Developer Stations Overview on page 273 Developer station soiled Uneven Coloration Front Side to Rear Side Correction Possible Cause Adjust the color...

Страница 489: ...vailable from the context sensitive direct help To go to this call up the Print im age menu and press the F1 button Blistering Due to the heat generated when preprinting paper water can run from the c...

Страница 490: ...Chapter 10 Correcting Errors 490 Correcting Print Image Errors...

Страница 491: ...Appendix A Technical Data...

Страница 492: ...to certain form lengths Overview You will find information on the following topics Technology and Print Speed on page 493 Paper on page 496 Electrical Values and Power Input on page 498 Mechanical Con...

Страница 493: ...K 4 4 9440 10040 Continuous printing system for full color printing CMYK with an additional Oc CustomTone color 5 5 9450 10050 Technology Electrophotographic with LED technology 1 1 2 2 3 3 4 4 5 5 an...

Страница 494: ...d ranges between the minimum and maximum value Dynamical optimization of the print mode allows the average print speed to be increased ColorStream 9420 ColorStream 10020 ColorStream 9410 ColorStream 1...

Страница 495: ...50 480 1700 3 x DIN A5 portrait 3 up 86 426 172 852 116 426 232 852 2 x letter portrait 2 up 156 781 311 1562 210 781 419 1562 6 x 9 3 up ColorStream 9450 ColorStream 10050 Prints per minute Simplex 3...

Страница 496: ...Paper input 165 482 6 mm 6 5 19 inches Print width 165 495 3 mm 6 5 19 5 inches Format width Note If a 19 application is printed on a 19 5 paper web then an unprinted border of 0 5 is always left on t...

Страница 497: ...3 30 inches Format height in mode 5 5 36 240 g m2 Standard area 50 160 g m2 Extended area after additional tests 36 49 g m2 160 240 g m2 with adjusted processing speed Grammage Appendix A Technical Da...

Страница 498: ...ackets USA EU 75 kW 71 kW Maximum true power PT 26 kW 28 kW Average true power PT 80 kVA 76 kVA Maximum apparent power PA 30 kVA 31 kVA Average apparent power PA 93600 20160 kJ h 99000 20500 kJ h Heat...

Страница 499: ...0 W Cooling capacity when TW 10 C TU 32 C Note The following power supply systems are converted via an external transformer USA 208 V 10 60 Hz 3 phases Japan 200 V 10 50 Hz or 60 Hz 3 phases Japan 220...

Страница 500: ...s Console 1872 x 985 x 2172 mm 73 7 x 38 8 x 85 5 inches Web buffer Recooler dimensions length x width x height 645 x 600 x 1050 mm 25 4 x 23 6 x 41 3 inches Total Weight approximate value 2000 kg 441...

Страница 501: ...Load 7500 N m2 Surface load 6000 N floor element 500 x 500 or 600 x 600 mm Concentrated load Appendix A Technical Data 501 Mechanical Conditions...

Страница 502: ...ce climate at the printing system location a com bination of heat extraction of 80 of the thermal energy along with air conditioning to reduce the temperature of the remaining 20 is recommended Therma...

Страница 503: ...rox 105 kg 231 5 lb with developer station adapter Load capacity of the lift approx 1442 mm 56 77 Stroke distance approx 917 mm 36 1 Length approx 1110 mm 43 7 with developer station adapter Width app...

Страница 504: ...Inch es Pos Inch es 14 382 6 49 21 40 134 6 5 82 6 5 3 15 383 6 53 211 6 45 135 6 13 83 6 11 31 6 16 384 6 3 245 6 49 14 19 84 6 14 32 6 18 385 6 5 25 54 141 6 28 85 6 15 33 6 19 39 8 251 6 1 145 6 3...

Страница 505: ...114 6 11 62 6 48 415 6 49 28 14 191 6 44 115 6 19 63 6 49 42 52 281 6 16 192 6 49 12 30 64 6 51 421 6 54 282 6 19 193 6 55 121 6 6 65 6 53 422 6 40 365 6 23 194 6 55 122 6 15 7 54 423 6 2 371 6 27 19...

Страница 506: ...Appendix A Technical Data 506 Ruler for Checking Paper Path Synchronization...

Страница 507: ...Appendix B Comments...

Страница 508: ...he information you need quickly and easily O Yes O No Are your activities described fully and in sufficient detail O Yes O No Is the text easy to understand O Yes O No Are the illustrations easy to un...

Страница 509: ...__________________________________________________________________ __________________________________________________________________ __________________________________________________________________...

Страница 510: ...ite Printing System Black White Printing System 64 Button Access ticket 90 ADVF 84 ADVR 84 Autofeed 84 Back 133 Cancel Print Job 86 Change user 90 Channel Control 86 Clear Buffer 86 Clear Printer 86 C...

Страница 511: ...Installing 416 Removing 413 Cleaning corotron transfer unit Installing 420 Removing 418 Cleaning felt replacing 448 Cleaning Intervals Cleaning Intervals 270 Cleaning Tasks Cleaning Tasks 270 Clear Bu...

Страница 512: ...rface 273 Developer station Adapters 165 Change 165 Maintenance Cart 165 Slots 317 Developer Station Shelf Developer Station Shelf 165 Diagnosis by Service Diagnosis by Service 479 Dimensions Dimensio...

Страница 513: ...96 GraphicArts GraphicArts 493 H Heat Exchanger Heat Exchanger 56 Height Height 500 Help Button 90 Open 16 Highlight Color Tone Transfer Curve Test Print 214 Humidity Humidity 502 I Import Setup 125 I...

Страница 514: ...gth Length 500 Light Protection Cover Installing 197 Removing 194 Load Load 501 Log in as user 116 Log off as user 120 M Main Color Main Color 64 Main switch Main switch 67 Maintenance Cart Maintenanc...

Страница 515: ...or intervention necessary Status display 88 Optical wave guide Optical wave guide 41 Optimizing the Color Printing Overview 239 Order Number Order Number Order Numbers Developer 313 Expendables 349 To...

Страница 516: ...Unit 352 Replacing 350 running in 411 Photoconductor Blade Photoconductor unit 58 Replace in the Lower Print Unit 364 Replacement in the Upper Print Unit 352 Photoconductor unit Cross Section 58 Power...

Страница 517: ...otron photoconductor unit 413 Cleaning corotron transfer unit 418 Light Protection Cover 194 Lower Photoconductor belt OPC Belt 364 Lower Photoconductor Blade 364 Lower transfer belt TFB belt 395 Pape...

Страница 518: ...6 Paper Movement 286 Paper Width 283 Service Service 38 Remote Diagnosis 479 Service Ticket Button 86 Settings Applying 122 Resetting 122 Setup change 124 creating new 124 exporting 127 importing 125...

Страница 519: ...Replacement cart 503 Tension Roller Tension Roller 286 Test Data Print 200 Test print activate 200 Button 86 cancel 200 Test Print Jobs Test Print Jobs 200 TFB Belt Inserting in the Lower Print Unit...

Страница 520: ...directives 42 U User Add 110 change button 90 Delete 111 log in 116 logging off 120 Menu 95 User management Menu 94 User profile Button 90 User Settings Key Operator 107 Operator 115 W Warming up Sta...

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Страница 524: ...inting systems from Oc In offices across the world people use professional documen tation systems from Oc to keep the wheels turning in their company or organization Oc is also involved in publishing...

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