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Installation and quick start commissioning guide - Commander ID300/302

5511 en - 2017.06 / a

ROUTINE MAINTENANCE

9 - 

ROUTINE MAINTENANCE

•  All  work  relating  to  installation, 

commissioning  and  maintenance  must  be 

carried  out  by  experienced,  qualified 

personnel.  Before  carrying  out  any  work, 

disconnect  and  lock  the  Commander  ID300/302 

power  supply  circuit  and  wait  10  minutes  for  the 

capacitors to discharge.

Checks after start-up

After approximately 50 hours’ operation, check that the 

screws fixing the motor and the coupling device are still 

tight. In the case of chain or belt transmission, check 

that the tension is correctly adjusted.
If the brake wear needs to be checked: measure 

the air gap to check that it conforms to the maximum 

authorized dimension (see the “Adjusting the air gap” 

procedure in section 4.4 ref. 5287 FFB maintenance).

Cleaning

To ensure the machine operates correctly, remove any 

dust or foreign bodies which might clog the motor cover 

grille (and drive fan grille if present),  and the motor / 

drive housing fins.

Precaution: before carrying out any cleaning operation 

check that the motor is completely sealed (terminal 

box, drain holes, etc). Dry cleaning (vacuuming or 

compressed air) is always preferable to wet cleaning.

Always clean at reduced pressure from the 

centre of the motor towards the extremities 

to avoid introducing dust and particles 

under the seals.
CAUTION

• Do not dismantle the Commander ID300/302 while 

it is still under guarantee, as this would then 

immediately become null and void.

• Certain components which are sensitive to 

electrostatic discharge may be destroyed simply 

by touching them. Do not leave any metal object in 

the connection area, as this could cause a 

short-circuit.
Draining off condensation water

Temperature variations cause condensation to form 

inside the motor, which must be removed before it 

adversely affects motor operation. Condensation drain 

holes, located at the bottom of the motors (bearing in 

mind their operating position) are sealed with plugs 

which must be removed and then replaced every six 

months (if they were not replaced, the motor degree of 

protection would no longer be maintained). Clean the 

orifices and plugs before reassembling them.

 NOTE

In  conditions  of  high  humidity  and  significant 

temperature variations, a shorter period is 

recommended. As long as it poses no risk to the 

motor protection, the condensation drain plugs can be 

removed.

Bearings

The permanently greased bearings offer long grease 

life and therefore lubrication for the lifetime of the 

machines. The grease life depends of speed of rotation 

and ambient temperature. For more details, please 

refer to the motor documentation ref.4850 available on 

www.leroy-somer.com.

CAUTION

For details about motor, gear-motor or FFB brake  

preventive and routine maintenance, please see the 

relevant  documentation  available  on  www.leroy-

somer.com.

Содержание LEROY-SOMER Commander ID30 Series

Страница 1: ...Commander ID300 302 Installation and quick start commissioning guide Integrated drive for IMfinity motors with or w o brake Reference 5511 en 2017 06 a...

Страница 2: ...the motor or the machine are not mechanically designed to withstand such speeds the user may be exposed to serious danger resulting from their mechanical deterioration Before programming a high speed...

Страница 3: ...erved without fail 3 Transportation storage All instructions concerning transportation storage and correct handling must be observed The climatic conditions specified in the technical ma nual must be...

Страница 4: ...Coupling 17 2 6 Brake motor option specificities 17 3 CONNECTIONS 18 3 1 Terminal block access 18 3 2 Terminal block location 19 3 3 Cable runs 20 3 4 Cable sizes and fuses 20 3 5 Power connections 2...

Страница 5: ...allowing easy commissioning for users who are already familiar With the benefit of Leroy Somer expertise in motor and drive solution the Commander ID300 302 integrates a high performance motor contro...

Страница 6: ...rque N m Coil current mA Motor 3 Three phase A C motor LSES Series 112 Frame size MU Housing designation and manufacturer index T Impregnation index N 123456 Motor serial number A Month of production...

Страница 7: ...es 4 models External EMC filter available soon Cable entry side flanges 2 models Brake Control option Optional Keypads To be mounted by the user Other options are factory fitted Size 3 Optional Brakin...

Страница 8: ...insulation can drop very quickly and become virtually non existent at around 100 The state of the anti rust protection on unpainted motor parts should be monitored During storage the motor drain plug...

Страница 9: ...ion 1 4 2 Efficiency IES2 level according to EN 61800 9 2 Overload 150 of the full rated output current for 60 seconds or 180 for 3 seconds 10 times per hour Mains supply voltage and frequency 200 V d...

Страница 10: ...ity Motor Voltage Max input current Size Ref Output Current 4 poles IE2 4 poles IE3 2 poles IE3 Output power V A A kW Hp 400V 3 ph 3 4 1 14021 2 1 LSES 80LG LSES 80LG LSES 80L 0 75 1 0 3 5 14025 2 5 L...

Страница 11: ...d drive The motor and drive leakage current values are as follows With size 1 or 2 drive 2 1 mA AC at 230 V 50 Hz corner delta earth to ground 1 5 mA AC at 230 V 50 Hz line to neutral supply star poin...

Страница 12: ...s some special measures may be required to prevent malfunction or damage Surges may be caused by lightning or severe power faults in association with grounding arrangements which permit high transient...

Страница 13: ...nected to drive control terminal 1 to 3 3 LED connected to drive control terminal 5 See above for LED functionalities ID LED FLANGE 3 LED connected to drive control terminal 5 See above for LED functi...

Страница 14: ...tor commands Parameter settings Mounting arrangement replaces standard terminal cover new drive dimensions H 24 5 mm This option has to be mounted by the user Please refer to the relevant mounting doc...

Страница 15: ...mply with the applicable legislation and regulations and codes of practice in the country in which the equipment is used The drive contains capacitors that remain charged to a potentially lethal volta...

Страница 16: ...0 9 LSES 132 M MU 200 180 150 14 2 3 Assembly The motor with integrated Commander ID300 302 drive is fitted to the machine like a standard motor with flange or foot mounting The motor ventilation cool...

Страница 17: ...d to the length of the key Machining of visible parts protruding from the key CONFORMING MOUNTINGS NON CONFORMING MOUNTING Non machined open keyway Coupling not adapted to the length of the key Part t...

Страница 18: ...to the AC supply by a plug and socket The AC supply terminals of the drive are connected to the internal capacitors through recti fier diodes which are not intended to give safety isolation If the plu...

Страница 19: ...ound terminals AC power terminals 2 Small screwdriver Maximum torque setting 0 5 N m 0 37 Ib ft Torx 20 screwdriver Maximum torque setting 2 5 N m 1 84 Ib ft Philips screwdriver Maximum torque setting...

Страница 20: ...glands so that water cannot penetrate the terminal box Replace the plugs fitted on the holes which should be used with cable glands and their seals as specified in the table below Source to connect C...

Страница 21: ...circuit capable of delivering not more than 5000 rms symmetrical Amperes 480V or 230V maximum when protected by fuses as specified above 3 5 Power connections It is compulsory to connect the motor to...

Страница 22: ...a personal computer an additional isolating barrier must be included in order to maintain the SELV classification If any of the digital inputs including the drive enable or STO inputs are connected in...

Страница 23: ...tons ID RUN POT LED FLANGE option DI3 and DI4 are already connected If the user wants to disable Run reverse function Pr 00 028 should be set to 0 NOTE The Commander ID300 302 is delivered with the st...

Страница 24: ...50 A Resolution 11 bits Sample rate 4 ms Load impedance 165 k Operating as digital input Impedance 6 8 k Input threshold 10 V 0 8 V IEC 61131 2 Type 1 Operating as voltage output Full scale voltage ra...

Страница 25: ...motor with a very high level of integrity It is suitable for incorporation into a safety system for a machine The safety function is active when either one or both STO inputs are in the logic low sta...

Страница 26: ...en designed to connect the drive to IT equipment such as laptop computers and is available from the supplier of the drive part number 4500 0096 The isolated serial communications lead has reinforced i...

Страница 27: ...The green LED must be permanent supply OK Close the Enable terminal 8 or the STO terminals 31 34 CAUTION In the case the red LED is active permanent or flashing the drive is in a trip or alarm state T...

Страница 28: ...utton Green 7 Status LED ID SIZEx Keypad 1 only 1 ID SIZEx Keypad can be either ID SIZE1 Keypad or ID SIZE3 Keypad 4 2 2 How to read or edit parameters By default only the first 10 parameters of Menu...

Страница 29: ...he drive is not enabled i e drive is in Inhibit state 2 Select Reset 50 Hz Defs in Pr 00 000 3 Press the red reset button of the keypad NOTE Motor parameters Pr 00 006 to Pr 00 009 are factory set The...

Страница 30: ...30 Pr 10 031 and Pr 10 061 should be set correctly otherwise premature Brake R Too Hot trips may be seen Pr Braking Resistors ID SIZE1 DBR200 ID SIZE3 DBR400 10 030 0 1 0 2 10 031 600 600 10 061 200 1...

Страница 31: ...2 021 Deceleration Rate 10 0 s 100 Hz 00 005 11 034 Drive Configuration STANDARD AV AI AV with brake 3PS 1Ana brake 3PS 1Ana Nobrake 8 Presets Keypad Keypad Ref Electronic Pot Torque Control Pid Contr...

Страница 32: ...Stop Mode Coast Ramp Ramp dc I dc I Timed dc I Disable Ramp 00 032 05 013 Dynamic V to F Select 0 or 1 1 00 033 06 009 Catch A Spinning Motor Disable Enable Fwd Only Rev Only Disable 00 034 01 010 Bi...

Страница 33: ...Enable Disable Relay Digital IO User Disable Common parameters 00 056 10 020 Trip 0 0 to 255 00 057 10 021 Trip 1 0 to 255 00 058 10 022 Trip 2 0 to 255 00 059 11 047 Onboard User Program OUP Enable S...

Страница 34: ...the trips and their explanations please refer to the user and technical guide ref 5512 www commanderID300 info If the drive trips on a fault or is in alarm state a keypad option or Connect tool softw...

Страница 35: ...nation parameter This trip indicates that destination output parameters of two or more logic functions Menus 7 and 8 within the drive are writing to the same parameter External Trip External trip is i...

Страница 36: ...In any mode an alarm is an indication given from the flashing red LED of the flange option or on the keypad display by alternating the alarm string with the drive status string display If an action is...

Страница 37: ...with on line monitoring of program variables with user defined watch windows and help for on line change of program in line with current PLC practices To get the file of the Machine Control Studio sof...

Страница 38: ...er possible causes incorrect settings drive malfunction refer to the Commander ID300 302 user and technical guide ref 5512 Motor heats abnormally faulty ventilation check the environment clean the fan...

Страница 39: ...ducing dust and particles under the seals CAUTION Do not dismantle the Commander ID300 302 while it is still under guarantee as this would then immediately become null and void Certain components whic...

Страница 40: ...Moteurs Leroy Somer Headquarter Boulevard Marcellin Leroy CS 10015 16915 ANGOUL ME Cedex 9 Limited company with capital of 65 800 512 RCS Angoul me 338 567 258 www leroy somer com...

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