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M O R N I N G S T A R   C O R P O R A T I O N

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I M P O R T A N T   S A F E T Y   I N S T R U C T I O N S

                

PRUDENCE: 

 Lorsque le remplacement des 

 

  piles, utilisez correctement nombre spécifié, 

tailles, types et  les évaluations basées sur conception de 
système et  d’application.

                

CAUTION:

  Do not open or mutilate batteries.               

 

   Released electrolyte is harmful to skin, and  

                 may be   toxic.

                 

PRUDENCE:

  Ne pas ouvrir ou mutiler les piles. 

  

   L’électrolyte est nocif pour la peau et peut être 

   

   toxique.

• Servicing of batteries should be performed, or supervised, by personnel 
knowledgeable about batteries, and the proper safety precautions. 

 •   Be very careful when working with large lead-acid batteries. Wear eye protection 
and have fresh water available in case there is contact with the battery acid.
•     Remove watches, rings, jewelry and other metal objects    
before working with batteries.

•  Wear rubber gloves and boots

•    Use tools with insulated handles and avoid placing tools or metal objects on top of 

batteries.

• Disconnect charging source prior to connecting or disconnecting battery 
terminals.

• Determine if battery is inadvertently grounded.  If so, remove the source of 
contact with ground.  Contact with any part of a grounded battery can result in 
electrical shock.  The likelihood of such a shock can be reduced if battery 
grounds are removed during installation and maint enance (applicable to 
equipment and remote battery supplies not having a grounded supply circuit).

•   Carefully read the battery manufacturer’s instructions before installing / 

connecting to, or removing batteries from, the TriStar-PWM.

•   Be very careful not to short circuit the cables connected to the battery. 

•   Have someone nearby to assist in case of an accident.

•   Explosive battery gases can be present during charging. Be certain there is 

enough ventilation to release the gases.

•   Never smoke in the battery area.

 • If battery acid comes into contact with the skin, wash with soap and water. If 
the acid contacts the eye, flood with fresh water and get medical attention.

 • Be sure the battery electrolyte level is correct before starting charging. Do not 
attempt to charge a frozen battery. 

•  Recycle the battery when it is replaced.

le fonctionnement.

•  Utilisez des outils isolés pour travailler avec les batteries.

•  Évitez le port de bijoux pendant l’installation.

•  Le groupe de batteries doit être constitué de batteries du même type, fabri-

cant et âge.

• 

UL/IEC 62109 certifié pour utilisation au négatif à la masse ou les systèmes 

flottants seulement.

•  Ne fumez pas à proximité du groupe de batteries.

•  Les connexions d’alimentation doivent rester serrées pour éviter une sur-

chauffe excessive d’une connexion desserrée.

•  Utilisez des conducteurs et des coupe-circuits de dimensions adaptées.

•  La borne de mise à la terre se trouve dans le compartiment de câblage et est 

identifiée par le symbole ci-dessous:

  

• 

Ces connexions CC sont identifiées par le symb

ole ci-dessous:

              

WARNING:

 

A battery can present a risk of electrical  shock or burn  

            from large amounts of  short-circuit   current, fire, or explosion from 

vented gases.  Observe proper precautions.

               

AVERTISSEMENT:

  

Une batterie peut présenter  

 

  a risque de choc électrique ou de brûlure de grandes quantités 

de court-circuit curlouer, incendie ou explosion de ventilé gaz.  Observer             
précautions appropriées.

     

  

WARNING:

  

Risk of Explosion.

 

   

Proper disposal of batteries is required.  Do not dispose of       

batteries in fire.  Refer to local regulations or codes for requirements.

  

AVERTISSEMENT:  Risque d’Explosion.

                

Au rebut des piles est nécessaire. Ne pas jeter les piles dans le feu. 

Se référer aux réglementations locales ou des codes pour les exigences.

              

CAUTION:

  When replacing batteries, use properly specified number,  

             sizes, types, and ratings based on application and system design.

 

Содержание TriStar TS-45

Страница 1: ...peration and Maintenance Manual MAXIMUM POWER POINT TRACKING Solar Battery Charging Load Control Diversion Control For the most recent manual revisions see the version at www morningstarcorp com MODEL...

Страница 2: ...sh Installation 26 3 0 Operation 27 3 1 Operator s Tasks 27 3 2 Push button 27 3 3 LED Indications 28 3 4 Protections and Fault Recovery 29 3 5 Data Logging 32 3 6 Inspection and Maintenance 32 4 0 So...

Страница 3: ...ix 3 LED Indications 70 12 0 Certifications 73 co nt i nued IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important safety installation operating and mantenance instructio...

Страница 4: ...xposure to the elements and do not allow water to enter the controller Install the TriStar PWM in a location that prevents casual contact The TriStar PWM heatsink can become very hot during operation...

Страница 5: ...tain there is enough ventilation to release the gases Never smoke in the battery area If battery acid comes into contact with the skin wash with soap and water If the acid contacts the eye flood with...

Страница 6: ...rez vous que le niveau d lectrolyte de la batterie est correct avant de commencer la charge Ne tentez pas de charger une batterie gel e Recyclez la batterie quand elle est remplac e 1 0 TriStar Descri...

Страница 7: ...he enclosure can be grounded using the ground terminal in the wiring compartment The TriStar is protected from faults electronically with automatic recovery There are no fuses or mechanical parts insi...

Страница 8: ...nto an outlet on a circuit different from that to which the receiver is connected Consult the dealer or an experienced radio TV technician for help This Class B digital apparatus complies with Canadia...

Страница 9: ...70 amp res pour le TriStar PWM 45 et 90 amp res pour le TriStar PWM 60 M WARNING Installation must comply with all US National Electrical Code and Canadian Electrical Code requirements Breakers and fu...

Страница 10: ...ltage is the same as the nominal battery voltage Do not install a TriStar in a sealed compartment with batteries Never open the TriStar access cover unless both the solar and battery power has been di...

Страница 11: ...cated behind the negative power terminals Each switch is numbered The solar battery charging functions that can be adjusted with the DIP switches follow Control Mode Battery Charging 1 System Voltage...

Страница 12: ...ches Number 2 3 System Voltage Voltage Switch 2 Switch 3 Auto Off Off 12 Off On 24 On Off 48 On On Auto Select 1 2 3 4 5 6 7 8 DIP ON 12 Volts 1 2 3 4 5 6 7 8 DIP ON ON OFF 24 Volts 1 2 3 4 5 6 7 8 DI...

Страница 13: ...some types of telecom equipment or radios the TriStar can be converted to an On Off method of solar charge regulation It should be noted that the On Off solar charge regulation is much less effective...

Страница 14: ...0 56 Nm 5 in lb of torque The maximum length allowed for each battery voltage sense wire is 30 meters 98 ft The battery sense terminal has polarity Be careful to connect the battery positive terminal...

Страница 15: ...er NEC 690 45 A and NEC Table 250 122 minimum sizes for copper grounding wire are TS MPPT 45 10 AWG 5 mm2 TS MPPT 60 M 8 AWG 8 mm2 OR of the same or greater cross sectional area as the PV wires Connec...

Страница 16: ...rform However the operator should be familiar with the basic operation and care of the TriStar as described below 3 1 Operator s Tasks Use the push button as needed see 3 2 below Check the LEDs for st...

Страница 17: ...LVD 0 30V 0 60V 1 20V LVD 0 15V 0 30V 0 60V LVD The load status LEDs are determined by the LVD voltage plus the specified transition voltages As the battery voltage rises or falls each voltage transi...

Страница 18: ...polarity will be damaged Be very careful to connect loads to the controller with correct polarity See Section 5 4 DIP switch fault R Y G sequencing If a DIP switch is changed while there is power to t...

Страница 19: ...d instructions are available on our website 3 6 Inspection and Maintenance WARNING RISK OF ELECTRICAL SHOCK NO POWER OR ACCESSORY TERMINALS ARE ELECTRICALLY ISOLATED FROM DC INPUT AND MAY BE ENERGIZED...

Страница 20: ...troller to the battery is recommended This allows a precise battery voltage input to the controller and more accurate battery charging See Section 4 3 for more information Temperature Compensation All...

Страница 21: ...ing may go into PWM absorption almost every day If the battery temperature is colder the charging will begin to regulate too soon and the battery may not be recharged with a limited solar resource If...

Страница 22: ...ell drift Equalization cycles help to bring all the cells to the same voltage Mix the electrolyte In flooded batteries especially tall cells the heavier acid will fall to the bottom of the cell over t...

Страница 23: ...e to level individual cells This is not an equalization and will not vent gas from sealed batteries that require up to 14 4V charging 12V battery This boost charge for sealed cells allows for adjustab...

Страница 24: ...Battery 12V 24V 48V Switch LVD LVD LVD SOC LVDR LVDR LVDR off off off 11 1 22 2 44 4 8 12 6 25 2 50 4 off off on 11 3 22 6 45 2 12 12 8 25 6 51 2 off on off 11 5 23 0 46 0 18 13 0 26 0 52 0 off on on...

Страница 25: ...ivert excess current to an external load As the battery becomes fully charged the FET switches are closed for longer periods of time to direct more current to the diversion load As the battery charges...

Страница 26: ...on 4 3 Temperature Effects and Battery Voltage Sense 4 4 Equalization 4 5 Float 9 0 Battery Information 6 4 Selecting the Diversion Load It is critical that the diversion load be sized correctly If th...

Страница 27: ...for the same voltage as the system voltage Nominal Voltage TriStar 45 TriStar 60 48V 2700W at 60V 3600W at 60V 24V 1350W at 30V 1800W at 30V 12V 675W at 15V 900W at 15V These maximum power ratings ar...

Страница 28: ...leurs TriStar 6 6 Additional Information Visit Morningstar s website www morningstarcorp com for additional diversion charge control information The website provides expanded technical support for mo...

Страница 29: ...alert the user to an existing fault or alarm In this situation the LED indicators will flash a particular sequence Section 3 3 references these sequences with their associated faults and alarms Flash...

Страница 30: ...al support documents FAQs or to request technical support 9 0 Battery Information The standard battery charging programs in the TriStar controller as described in Section 4 2 are typical charging algo...

Страница 31: ...calcium with low internal losses and very low water consumption throughout their life Selenium plates also have poor cycling life Lead Antimony Antimony cells are rugged and provide long service life...

Страница 32: ...BUTOR AGENT OR EMPLOYEE IS AUTHORIZED TO MAKE ANY MODIFICATION OR EXTENSION TO THIS WARRANTY MORNINGSTAR IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND INCLUDING BUT NOT LIMITE...

Страница 33: ...rol DIP Settings The NOTE The DIP switches should be changed only when there is no power to the controller Turn off disconnect switches and remove power to the controller before changing a DIP switch...

Страница 34: ...ON Figure A1 3 Step 3 DIP Switches 2 3 The auto voltage selection occurs when the battery is connected and the TriStar starts up There should be no loads on the battery that might cause a discharged b...

Страница 35: ...Custom Settings Figure A1 5 Step 3 DIP Switch 4 5 6 Select one of the 7 standard Lighting Control algorithms or select the custom DIP switch for special custom settings using the PC software The defau...

Страница 36: ...ition With switches 1 and 7 in the ON position Diversion Charge Contol is set The OFF settings will operate as follows Switch Function 1 Must be ON to set Diversion Control 2 3 Auto voltage selected 4...

Страница 37: ...rsion Switch 7 On 1 2 3 4 5 6 7 8 DIP ON ON OFF Figure A2 5 Step 3 DIP Switch 7 In the Diversion Charge Control mode DIP switch 7 must be in the ON position DIP Switch Number 8 Battery Equalization Eq...

Страница 38: ...ond Float state G slow blink 1 second on 1 second off Battery State of Charge LED Indications when battery is charging G on 80 to 95 SOC G Y on 60 to 80 SOC Y on 35 to 60 SOC Y R on 0 to 35 SOC R on b...

Страница 39: ...ds for CE marking Immunity EN 61000 4 3 2006 EN 61000 4 6 2009 Emissions CISPR 22 2008 Safety EN60335 1 EN60335 2 29 battery chargers EN 62109 1 2010 TrisStarTM MeterBusTM are trademarks of Morningsta...

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