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T R I S T A R   O P E R A T I O N

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M O R N I N G S T A R   C O R P O R A T I O N

3.0

Remote temperature sensor (RTS) failure:

(R/Y-G/Y) If a fault in the RTS (such as a short circuit, open circuit, loose 
terminal) occurs after the RTS has been working, the LEDs will indicate a 
failure and the solar input is disconnected. However, if the controller is 
restarted with a failed RTS, the controller may not detect that the RTS is 
connected, and the LEDs will not indicate a problem. A TriStar meter or  
the PC software can be used to determine if the RTS is working properly.

Battery voltage sense failure:

(R/Y-G/Y) If a fault in the battery sense connection (such as a short circuit, 
open circuit, loose terminal) occurs after the battery sense has been working, 
the LEDs will indicate a failure. However, if the controller is restarted with  
the failure still present in the battery sense, the controller may not detect  
that the battery sense is connected, and the LEDs will not indicate a problem. 
A TriStar meter or the PC software can be used to determine  
if the battery sense is working properly.

3.5 Data-Logging

The TriStar records daily records of key system information. Data is stored in 
all operating modes: Charging, Load/Lighting, Diversion. In Charge mode 
records are written after dusk each day. In Load and Diversion modes, 
records are written every 24 hours and may not coincide with the natural day/
night cycle. The logged data can be viewed using the TriStar Digital Meter 2 
or TriStar Remote Meter 2. Data can also be accessed using MSView

TM

 PC 

software, which is available for download on our website.

  NOTE: The Data Logging feature is available in TriStar firmware version 

v12 and later. Firmware update files and instructions are available on our 

website.

3.6  Inspection and Maintenance

  

WARNING:

  

RISK OF ELECTRICAL SHOCK.

      

                

NO  POWER OR ACCESSORY TERMINALS ARE ELECTRICALLY 

ISOLATED FROM DC INPUT, AND MAY BE  ENERGIZED WITH HAZARD-
OUS SOLAR VOLTAGE.  UNDER CERTAIN FAULT CONDITIONS, BATTERY 
COULD BECOME OVER-CHARGED.  TEST BETWEEN ALL TERMINALS AND 
GROUND BEFORE TOUCHING. 

 

  

                  

                   AVERTISSEMENT: 

  

RISQUE DE CHOC ÉLECTRIQUE.

   

   

   ON ALIMENTATION OU AUX BORNES D’ACCESSOIRES 

SONT ISOLÉS ÉLECTRIQUEMENT DE L’ENTRÉE DE C.C ET DOIT   
ÊTRE ALIMENTÉS À UNE  TENSION DANGEREUSE SOLAIRE. SOUS CER-
TAINES CONDITIONS DE DÉFAILLANCE, LA BATTERIE POURRAIT DEVENIR 
TROP CHARGÉE. TEST ENTRE TOUTES LES BORNES ET LA MASSE AVANT 
DE TOUCHER. 

           

WARNING:  Shock Hazard

               Disconnect all power sources to the controller before removing 
the wiring box cover. Never remove the cover when voltage exists on the 
TriStar-PWM power connections.

             

 

AVERTISSEMENT:  Risque de décharge électrique

                Un moyen de déconnexion de tous les poteaux d'alimentation doit 

être fourni. Ceux-ci se déconnecte doit être intégrée dans le câblage fixe. 

Ouvrir que toutes les source d'énergie se déconnecte avant de retirer le 
couvercle de la contrôleur, ou accès au câblage.

The TriStar does not require routine maintenance. The following inspections 
are recommended two times per year for best long-term performance.

 

1.  Confirm the battery charging is correct for the battery type being used. 

Observe the battery voltage during PWM absorption charging (green LED 
blinking 1/2 second on / 1/2 second off). Adjust for temperature 
compensation if an RTS is used

 (see Table 4.3)

.

 

      For load and diversion modes, confirm that the operation is correct for the 

system as configured.

 

2.  Confirm the controller is securely mounted in a clean and dry environment.

 

3.  Confirm that the air flow around the controller is not blocked. Clean the 

heat sink of any dirt or debris.

 

4. Inspect for dirt, nests and corrosion, and clean as required.

Содержание TriStar TS-45

Страница 1: ...peration and Maintenance Manual MAXIMUM POWER POINT TRACKING Solar Battery Charging Load Control Diversion Control For the most recent manual revisions see the version at www morningstarcorp com MODEL...

Страница 2: ...sh Installation 26 3 0 Operation 27 3 1 Operator s Tasks 27 3 2 Push button 27 3 3 LED Indications 28 3 4 Protections and Fault Recovery 29 3 5 Data Logging 32 3 6 Inspection and Maintenance 32 4 0 So...

Страница 3: ...ix 3 LED Indications 70 12 0 Certifications 73 co nt i nued IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important safety installation operating and mantenance instructio...

Страница 4: ...xposure to the elements and do not allow water to enter the controller Install the TriStar PWM in a location that prevents casual contact The TriStar PWM heatsink can become very hot during operation...

Страница 5: ...tain there is enough ventilation to release the gases Never smoke in the battery area If battery acid comes into contact with the skin wash with soap and water If the acid contacts the eye flood with...

Страница 6: ...rez vous que le niveau d lectrolyte de la batterie est correct avant de commencer la charge Ne tentez pas de charger une batterie gel e Recyclez la batterie quand elle est remplac e 1 0 TriStar Descri...

Страница 7: ...he enclosure can be grounded using the ground terminal in the wiring compartment The TriStar is protected from faults electronically with automatic recovery There are no fuses or mechanical parts insi...

Страница 8: ...nto an outlet on a circuit different from that to which the receiver is connected Consult the dealer or an experienced radio TV technician for help This Class B digital apparatus complies with Canadia...

Страница 9: ...70 amp res pour le TriStar PWM 45 et 90 amp res pour le TriStar PWM 60 M WARNING Installation must comply with all US National Electrical Code and Canadian Electrical Code requirements Breakers and fu...

Страница 10: ...ltage is the same as the nominal battery voltage Do not install a TriStar in a sealed compartment with batteries Never open the TriStar access cover unless both the solar and battery power has been di...

Страница 11: ...cated behind the negative power terminals Each switch is numbered The solar battery charging functions that can be adjusted with the DIP switches follow Control Mode Battery Charging 1 System Voltage...

Страница 12: ...ches Number 2 3 System Voltage Voltage Switch 2 Switch 3 Auto Off Off 12 Off On 24 On Off 48 On On Auto Select 1 2 3 4 5 6 7 8 DIP ON 12 Volts 1 2 3 4 5 6 7 8 DIP ON ON OFF 24 Volts 1 2 3 4 5 6 7 8 DI...

Страница 13: ...some types of telecom equipment or radios the TriStar can be converted to an On Off method of solar charge regulation It should be noted that the On Off solar charge regulation is much less effective...

Страница 14: ...0 56 Nm 5 in lb of torque The maximum length allowed for each battery voltage sense wire is 30 meters 98 ft The battery sense terminal has polarity Be careful to connect the battery positive terminal...

Страница 15: ...er NEC 690 45 A and NEC Table 250 122 minimum sizes for copper grounding wire are TS MPPT 45 10 AWG 5 mm2 TS MPPT 60 M 8 AWG 8 mm2 OR of the same or greater cross sectional area as the PV wires Connec...

Страница 16: ...rform However the operator should be familiar with the basic operation and care of the TriStar as described below 3 1 Operator s Tasks Use the push button as needed see 3 2 below Check the LEDs for st...

Страница 17: ...LVD 0 30V 0 60V 1 20V LVD 0 15V 0 30V 0 60V LVD The load status LEDs are determined by the LVD voltage plus the specified transition voltages As the battery voltage rises or falls each voltage transi...

Страница 18: ...polarity will be damaged Be very careful to connect loads to the controller with correct polarity See Section 5 4 DIP switch fault R Y G sequencing If a DIP switch is changed while there is power to t...

Страница 19: ...d instructions are available on our website 3 6 Inspection and Maintenance WARNING RISK OF ELECTRICAL SHOCK NO POWER OR ACCESSORY TERMINALS ARE ELECTRICALLY ISOLATED FROM DC INPUT AND MAY BE ENERGIZED...

Страница 20: ...troller to the battery is recommended This allows a precise battery voltage input to the controller and more accurate battery charging See Section 4 3 for more information Temperature Compensation All...

Страница 21: ...ing may go into PWM absorption almost every day If the battery temperature is colder the charging will begin to regulate too soon and the battery may not be recharged with a limited solar resource If...

Страница 22: ...ell drift Equalization cycles help to bring all the cells to the same voltage Mix the electrolyte In flooded batteries especially tall cells the heavier acid will fall to the bottom of the cell over t...

Страница 23: ...e to level individual cells This is not an equalization and will not vent gas from sealed batteries that require up to 14 4V charging 12V battery This boost charge for sealed cells allows for adjustab...

Страница 24: ...Battery 12V 24V 48V Switch LVD LVD LVD SOC LVDR LVDR LVDR off off off 11 1 22 2 44 4 8 12 6 25 2 50 4 off off on 11 3 22 6 45 2 12 12 8 25 6 51 2 off on off 11 5 23 0 46 0 18 13 0 26 0 52 0 off on on...

Страница 25: ...ivert excess current to an external load As the battery becomes fully charged the FET switches are closed for longer periods of time to direct more current to the diversion load As the battery charges...

Страница 26: ...on 4 3 Temperature Effects and Battery Voltage Sense 4 4 Equalization 4 5 Float 9 0 Battery Information 6 4 Selecting the Diversion Load It is critical that the diversion load be sized correctly If th...

Страница 27: ...for the same voltage as the system voltage Nominal Voltage TriStar 45 TriStar 60 48V 2700W at 60V 3600W at 60V 24V 1350W at 30V 1800W at 30V 12V 675W at 15V 900W at 15V These maximum power ratings ar...

Страница 28: ...leurs TriStar 6 6 Additional Information Visit Morningstar s website www morningstarcorp com for additional diversion charge control information The website provides expanded technical support for mo...

Страница 29: ...alert the user to an existing fault or alarm In this situation the LED indicators will flash a particular sequence Section 3 3 references these sequences with their associated faults and alarms Flash...

Страница 30: ...al support documents FAQs or to request technical support 9 0 Battery Information The standard battery charging programs in the TriStar controller as described in Section 4 2 are typical charging algo...

Страница 31: ...calcium with low internal losses and very low water consumption throughout their life Selenium plates also have poor cycling life Lead Antimony Antimony cells are rugged and provide long service life...

Страница 32: ...BUTOR AGENT OR EMPLOYEE IS AUTHORIZED TO MAKE ANY MODIFICATION OR EXTENSION TO THIS WARRANTY MORNINGSTAR IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND INCLUDING BUT NOT LIMITE...

Страница 33: ...rol DIP Settings The NOTE The DIP switches should be changed only when there is no power to the controller Turn off disconnect switches and remove power to the controller before changing a DIP switch...

Страница 34: ...ON Figure A1 3 Step 3 DIP Switches 2 3 The auto voltage selection occurs when the battery is connected and the TriStar starts up There should be no loads on the battery that might cause a discharged b...

Страница 35: ...Custom Settings Figure A1 5 Step 3 DIP Switch 4 5 6 Select one of the 7 standard Lighting Control algorithms or select the custom DIP switch for special custom settings using the PC software The defau...

Страница 36: ...ition With switches 1 and 7 in the ON position Diversion Charge Contol is set The OFF settings will operate as follows Switch Function 1 Must be ON to set Diversion Control 2 3 Auto voltage selected 4...

Страница 37: ...rsion Switch 7 On 1 2 3 4 5 6 7 8 DIP ON ON OFF Figure A2 5 Step 3 DIP Switch 7 In the Diversion Charge Control mode DIP switch 7 must be in the ON position DIP Switch Number 8 Battery Equalization Eq...

Страница 38: ...ond Float state G slow blink 1 second on 1 second off Battery State of Charge LED Indications when battery is charging G on 80 to 95 SOC G Y on 60 to 80 SOC Y on 35 to 60 SOC Y R on 0 to 35 SOC R on b...

Страница 39: ...ds for CE marking Immunity EN 61000 4 3 2006 EN 61000 4 6 2009 Emissions CISPR 22 2008 Safety EN60335 1 EN60335 2 29 battery chargers EN 62109 1 2010 TrisStarTM MeterBusTM are trademarks of Morningsta...

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