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AHU-CL1 Manual

Page

102

How the AHU-CL1 Works

AHU-CL1 allows for full control of the Vacuum pressure applied to the surface that requires cleaning,
there is a maximum set pressure of 5PKa, with normal use at a pressure setting of 2.5KPa.

The main components of the AHU-CL1 are:

Touchscreen Control Interface

On/Off Isolator Switch

3 Phase Power Inlet

16A Circuit Breakers

Cooling inlets

Vacuum Duct Connection

Positive and Cooling Air Connections

Filter Compartment

Signal interface

Figure 75 - AHU-CL1, Main Components

Содержание AHU-CL1

Страница 1: ...AHU CL1 Manual Page 1 of 102 Operating Manual AHU CL1 VacClean 924 Bar System Contact Web Cleaning Version 6...

Страница 2: ...en Packing Crate 17 System Overview 19 AHU CL1 20 Function 20 VacClean Manifold 21 Function 21 924IPS Ionising Bars 22 Function 22 Rear Duct Manifold 23 Function 23 Side Slides Mounting Carriers and T...

Страница 3: ...ilter Blocked Signal 52 AHU CL1 Running Signal 52 Behaviour Flow Diagram for Remote running 53 Filtration 54 Emptying Replacing the filter bag 54 Filter disposal 55 VacClean 56 How it works 57 Maintai...

Страница 4: ...plastic for wear and damage 77 Checking the filter bag 77 Quarterly Maintenance checks 77 How to Check the Faceplates 78 How to check Brush Wear 78 Cleaning the filter Compartment 79 Cleaning the Cool...

Страница 5: ...sed Cardboard Container 15 Figure 22 Removing lid of palletised container 15 Figure 23 Removing sides of palletised container 16 Figure 24 Remaining boxes on palletised container 16 Figure 25 Complete...

Страница 6: ...le latches 40 Figure 63 Locking Toggle latches in Place 40 Figure 64 Cable end Bar Connection 41 Figure 65 Y Splitter Cable connection 41 Figure 66 Electrical Connection on AHU CL1 42 Figure 67 3 Phas...

Страница 7: ...re 92 Removal of finger retaining strip 71 Figure 93 Locating detail for Finger holder 72 Figure 94 Pin cleaning with toothbrush 76 Figure 95 Faceplate wear identification 78 Figure 96 Cleaning Filter...

Страница 8: ...and clear of hazards before removing equipment from packaging and positioning the system Visually check all equipment for damage If damaged contact your local Meech representative before continuing En...

Страница 9: ...s a potential Heat hazard if not avoided this will result in minor or moderate injury This label is located on the top of the AHU where the connection of the ducting is The Max temperature at this poi...

Страница 10: ...airflow through the system D Das Hinweisschild zeigt die Richtung des Luftstroms durch das System an FR Signal d information indiquant la direction du flux d air dans le syst me Operator Identificati...

Страница 11: ...Label detailing the Voltage required and current draws per Line of the 3 phase supply Including the CE mark and CUL Listing mark D Hinweisschild mit Angabe der erforderlichen Spannung und Stromaufnah...

Страница 12: ...e tiquette se trouve sur les barres d ionisation et donne des informations sur les barres d ionisation Meech Serial Number Bar Code Serial numbers can be found on the 924IPS Bars AHU and VacClean Head...

Страница 13: ...AHU CL1 Manual Page 13 of 102 What is Included AHU CL1 VacClean Head Rear Manifold 924 Bars Figure 13 AHU CL1 Figure 12 VacClean Head Figure 15 Rear Manifold Figure 14 924IPS Bars...

Страница 14: ...of 102 Cables Side Slides Mounting Carriers Toggle Latches VacClean mounting Spacer Figure 17 Y splitter Connection Cable Figure 16 Side Slides Figure 19 Mounting Carriers Figure 18 Toggle Latches Fig...

Страница 15: ...packing crate The removal of the system from both types of packaging is listed on the following pages Pallet Based Cardboard Container This shipping method will be used for lower volume shipments To o...

Страница 16: ...ich contains the AHU CL1 and will need to be removed by 2 people due to its weight The easiest way to gain access is to remove the box sides one piece 5 All of the boxes can then be un packed and the...

Страница 17: ...quantities are consolidated into one container To open the crate without causing damage to the products or operator please follow the instructions below 1 Inspect the crate for any damage if there is...

Страница 18: ...ips from around the outside of this panel only make sure you observe the caution at the start of this guide 6 Once the side has been removed the boxes containing the system can be removed and unpacked...

Страница 19: ...m comprises of 5 major components 1 AHU CL1 2 VacClean Manifold 3 924IPS Ionising Bars 4 Rear Ducting Manifold 5 Side Slides Mounting Carriers and Toggle latches In the below figure figure 20 each maj...

Страница 20: ...artment 9 Signal interface Function The Vacuum pressure required to clean the web is produced by the AHU CL1 The AHU CL1 contains two pumps that provide the pressure required for the cleaning These pu...

Страница 21: ...of the manifold This turbulent air loosens the contamination and it is removed through the negative pressure created by the AHU CL1 Function The VacClean manifold is made up of 4 main components 1 Fac...

Страница 22: ...is provided by one of the two 4 pole female connectors on the side of the AHU CL1 Function The entry ionising bar is used to remove the charge from the web and make the removal of contamination easie...

Страница 23: ...the face of the VacClean manifold Function The rear manifold is a fully welded and sealed unit that directs the airflow from the VacClean to the AHU CL1 There are 2 possible locations for the VacClean...

Страница 24: ...U CL1 to be brought forwards from the Print Tower for maintenance and repairs the mounting carriers have been specifically designed to allow the side panels of the AHU CL1 to be removed to allow acces...

Страница 25: ...om if applicable 4 Fit the mounting Carriers 5 Install the Toggle latches 6 Mount the AHU CL1 7 Connect the 924 bars This order can be done in different ways however the installation guide over the ne...

Страница 26: ...lange Once they are all fitted loosely tighten them up to making sure the rear manifold stays level with the machine frame CAUTION If the rear manifold is not fitted level then the VacClean will not m...

Страница 27: ...be obvious when mounting the slides if they are not on the correct side as they will need to be opened to attach them to the frame rails Each side rail has 3 mounting locations to make these position...

Страница 28: ...front mounting hole Fit the remaining front mounting screws then tighten up all the screws The countersink screws will align the draw slides level however it is important to check the slides are leve...

Страница 29: ...ld and slide rails are in as you need access into the area where the AHU CL1 would be Ensure the VacClean is in the right area Angle the VacClean down towards the front to allow the front mounting bra...

Страница 30: ...e held securely in place The brush height should now be checked on the unit The brushes are set before the system leaves Meech but final adjustment can be done at the point of installation if required...

Страница 31: ...uld be adjusted up or down accordingly This can be done by loosening the 3 button head screws retaining the brushes and moving them to the correct location then retightening the screws Once the VacCle...

Страница 32: ...these in the correct location or the AHU will not line up correctly The below images show how the mounting carriers should be positioned the mounting carrier to the left being the rear carrier Fully e...

Страница 33: ...as shown below and secure in place with the screws and washers provided these will be M5 CAP Head Screws 8mm long with a black stainless flat washer Ensuring they are fitted centrally to the opening i...

Страница 34: ...in place use the provided M5 Socket head cap screws and tighten them to 2 5N Slide the Rails back into the machine frame ready to fit the toggle latches Figure 51 Mounting Carriers level Figure 52 Sl...

Страница 35: ...ng images There are 3 holes in the Latch mounting plate The central hole is a clearance hole for the frame bar mounting bolt and the other two are designed for the mounting to the machine frame The to...

Страница 36: ...weighs more than 25KG so will need to be fitted by two people or by a loading apparatus Firstly make sure the toggle clamps are disengaged and the trays are fully pulled out of the machine Lift the AH...

Страница 37: ...AHU CL1 Manual Page 37 of 102 Once everything is closely aligned lower the AHU in place making sure the studs go through the holes in the tray Figure 57 Lowering AHU CL1 into place...

Страница 38: ...n the vacuum compartment and place it next to the handle at the front of the compartment This handle is just used for fitting of the AHU CL1 and needs to be moved to stop a collision with the VacClean...

Страница 39: ...ween the VacClean and AHU CL1 CAUTION the inductive sensor will be set in position at Meech however it should be closely examined when the AHU CL1 is being pushed into place as any impact could cause...

Страница 40: ...the toggle clamps can lock it in position To adjust the toggle clamps 2x 11mm spanners can be used to move the nuts along the thread of the clamp pusher At this point the 924 bars should be connected...

Страница 41: ...o be connected There are two methods of connecting the 924 bars either with a Y splitter cable provided or with individual male to female 4 pole cables The bars need to be connected to the power ports...

Страница 42: ...the AHU CL1 and VacClean is used in any other way than instructed in this manual it will be considered improper use On the AHU CL1 there are 6 electrical connections these are 1 1x 3 Phase supply 2 1x...

Страница 43: ...voltage fluctuations Max Line current draw of 8A on pump start up 5A continuous draw Neutral 8A Please see the Wiring diagram in the rear of the Manual before connecting the AHU CL1 to any supplies T...

Страница 44: ...ntacts are closed AHU CL1 runs The signals are all volt free contacts Filter Blocked Signal A filter condition volt free contact is provided i e an open circuit will exist between the Brown and White...

Страница 45: ...he line closed contact will start system Signal Connector Pin Schematic The below images show the pin layout for the 8 pole male signal connection The connection to this signal connector should be don...

Страница 46: ...on top of the AHU CL1 These sensors will come pre wired into the AHU CL1 they are only used when the AHU CL1 is in remote mode These sensors will not require connection as they will be connected and s...

Страница 47: ...the rear of this manual should be used Connecting the 924 bars How to connect the 924 bars mechanically is detailed in the installation guide along with connecting the power cables Once the bars are m...

Страница 48: ...e 3 phase supply this must comply to the electrical installation otherwise permanent damage to the unit can be caused 3 Make sure the breakers are in the working position then switch on the AHU CL1 us...

Страница 49: ...ressure of 5PKa with normal use at a pressure setting of 2 5KPa The main components of the AHU CL1 are 1 Touchscreen Control Interface 2 On Off Isolator Switch 3 3 Phase Power Inlet 4 16A Circuit Brea...

Страница 50: ...achieved by the AHU CL1 The arrow points to the target pressure level and the figure and graph represent the actual Vacuum Pressure achieved 2 Vacuum Pressure target set pressure value and setting but...

Страница 51: ...used to determine if the system is to be turned on off using the start stop button on the screen or if it is to be controlled remotely with the signal connection PLC When in remote mode the unit will...

Страница 52: ...ctive sensors are not engaged if the AHU CL1 is not fully back in position or the filter bag is not in the correct location the AHU CL1 will not run Filter Blocked Signal When the filter is blocked or...

Страница 53: ...BARS RUNNING POSITION CORRECTLEY SEE INSTALLATION SECTION OF MANUAL AHU CL1 RUNNING CORRECTLEY IS FILTER IN AND COMPARTMENT CLOSED IS AHU CL1 RUNNING IS FILTER BLOCKED ALARM ON IS FILTER BAG EMPTY IS...

Страница 54: ...g can be emptied and re used several times until the filter bag becomes worn and requires replacing To empty the filter bag the AHU CL1 must not be running 1 Twist the locks to the vertical position t...

Страница 55: ...the housing 5 In certain cases where fine material is being removed and collected the filter bag will have to be emptied with the assistance of a vacuum cleaner This vacuum cleaner does not need to be...

Страница 56: ...eb size Fingers Maintains pressures when different web widths are in use 4 Integrated ducting Directs the vacuum airflow where it is required transporting the contamination to the filter bag 5 924 Ion...

Страница 57: ...HU CL1 and transferred through the rigid ducting cleaning different sized webs using one head can present pressure issues The plastic fingers allow the pressure to be maintained by covering areas of t...

Страница 58: ...the face of the web and are employed to break up the boundary layer of air that moves with the web Figure 87 0 5mm Brush to faceplate gap The contamination is removed when the web is over the face pla...

Страница 59: ...k when installing are Face Plate Level Brush height Multi web size fingers Bars All components of the VacClean are set before shipping but rough handling can cause damage and movement of some componen...

Страница 60: ...Multi Web size fingers The material used for the multi web size fingers can be damaged in installation if the correct care is not taken They can be visually checked that they are sitting above the fa...

Страница 61: ...al installation the bar will now operate in line with the main AHU CL1 so as the run signal is given to the AHU CL1 the bars will turn on Check for a green constant LED on the bar This indicates that...

Страница 62: ...uired Red constant Fault Recommended pre set settings Output Voltage Default setting 7 5kV o Adjustable with Barmaster from 3kV to 7 5kV Pulsed DC Output Frequency Default setting 20Hz o Adjustable wi...

Страница 63: ...AHU CL1 Manual Page 63 of 102 924 bar Technical Drawing...

Страница 64: ...amination like plastic particulates more contamination can be added but a realistic amount of contamination should be added Commissioning Test Procedure 1 Mark out A5 area on the web roughly 140 x 210...

Страница 65: ...s no contamination left The opposite of this should also be done to allow for a longer filter life If 100 of the known contamination is removed the test should be conducted at a lower pressure The low...

Страница 66: ...System Filter Bag Kit 2x Vacuum Compartment Filter Bag B SP KIT0143 AHU CL1 Filter Bag Fixing Kit Fixing kit for filter bag B SP KIT0144 Replacement Relay and Housing Omron Relays Relay holder B SP D2...

Страница 67: ...res and Wear Parts Continued Code KIT Description KIT Contents B SP KIT0148 AHU CL1 Toggle Clamps with Fixings Toggle Clamps Fixings B SP KIT0121 Canon VacClean Bottom Manifold VacClean Head Lower Duc...

Страница 68: ...AHU CL1 Manual Page 68 of 102 Spare Part Location Drawing...

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Страница 70: ...ge of the AHU CL1 We advise that close attention is paid to the filter bag when it is new so the wear can be monitored Plastic Finger covers To Replace the plastic finger covers you need a 2 5mm Allen...

Страница 71: ...ed from the VacClean 3 To remove the Plastic finger from the mounting bar unscrew the 7 x M3 cap head screws and washers this will loosen the retaining strip from the base so the plastic can be remove...

Страница 72: ...2 4 Replace the plastic and follow steps 4 1 backwards to position the fingers back in the correct location paying attention to the locating pin and cut out in the ends of the brackets Figure 93 Locat...

Страница 73: ...longer function correctly Replace the finger covers see spares and wear parts for part number that requires ordering One or both pumps are broken not functioning Check voltage to Pump and replace if d...

Страница 74: ...500V to 4000V and the Ion level was not reset This will affect the calibration and the bar will alarm repeatedly after a short period To rectify adjust the output voltage to 7500V and ensure the ion l...

Страница 75: ...er Supply over pins 1 and 3 Brown and Blue wires LED is Faulty Contact Meech for Return of product Flashing Green LED BarMaster remote programmer is connected After programming reconnect directly to t...

Страница 76: ...inger covering Plastic on the VacClean head is not worn or damaged 3 Check filter bag and empty if required How to clean the 924 Ionising bars Ionising bars become contaminated with usage Dirt build u...

Страница 77: ...of the manual Once checked or replaced it should be fitted back into place Checking the filter bag The AHU CL1 has a filter bag warning signal which will be triggered when the bag begins to fill with...

Страница 78: ...A guide on how to replace the Face plates can be requested from Meech The Kit of parts required can be found in the spares and wear part of this manual How to check Brush Wear There are two types of b...

Страница 79: ...ng contamination can be lost in the filter compartment When changing cleaning or replacing the filter bag the filter compartment should be checked for dirt dust or contamination If any is found it sho...

Страница 80: ...emoved and cleaned or replaced if required Replacement filters can be found in the spares and wear parts of the manual Cleaning the exterior of the 924IPS Ionising bar Along with the cleaning of the p...

Страница 81: ...e 99 Clean complete exterior of system Exterior clean of System Components The whole exterior of the AHU CL1 and VacClean System should be cleaned to stop the build up of dirt dust in the environment...

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Страница 91: ...AHU CL1 Manual Page 91 of 102 Label Locations Drawing...

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Страница 98: ...AHU CL1 Manual Page 98 of 102 Wiring Diagram...

Страница 99: ...AHU CL1 Manual Page 99 of 102 CUL Certification...

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