© 2012 Magnum Energy, Inc.
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6.0 Troubleshooting
6.1 Troubleshooting Tips
6.1.1 Inverter Problems
• Inverter turned on, green LED on inverter blinking, no output:
Inverter is in Search mode. Either defeat Search mode, if not needed, or turn
on loads greater than the
Search Watts
setting.
6.1.2 Charger Problems
•
Unit won’t transfer to Charge mode with AC applied:
Is the charge
(CHG) LED on remote blinking? If not, the charger does not recognize the
incoming AC being within acceptable limits. Measure the input AC voltage
at the inverter input terminals – should be 120 VAC +/- 20 VAC (230 VAC
+/- 40 VAC for export models). Also, check that the
VAC Dropout
setting on
the remote is 80 VAC or less (160 VAC or less for export models). If the CHG
LED is blinking, the transfer relay should close within 20 seconds and begin
charging. If the LED is on solid, the relay should be closed and the charger
should begin charging.
• Transfer relay closes then opens and continues to cycle:
AC
voltage is too low, or has transients that drop the AC voltage momentarily.
Change the
VAC Dropout
setting to 60 VAC (110 VAC for export models) and
check for improvements. If the cycling continues, back off the charge rate
from 100% to 10% (or “OFF”, if available).
This cycling may also be caused if the AC output of the inverter is connected
to the inverter’s AC input. Check for proper input and output AC wiring.
• Charger not charging even though Charge LED is on steady and
the unit says “Charging”:
Full charge rates are not obtained in Charging
mode. Full charge rates will occur only after this mode changes to Bulk
Charging, Absorb Charging, or Float Charging modes.
• Charger not charging even though Charge LED is on steady and
the unit says “Bulk Charging” (or “Absorb Charging”):
Check the DC
amps meter and DC voltmeter on the ME-ARC display. It should be 80% or
more of rated charge current if the battery voltage is under 14.0 VDC (28.0
VDC on 24-volt models or 48.0 VDC for 48-volt models). If not, check the
03C Max Charge Rate
setting and verify the setting is 80% or greater. Still
low charge rate? Check the
03A AC Input Amps
setting. If no AC loads are
being passed through the inverter, the
03A Input Amps
setting must be 15
amps (25 amps for 3kW unit) or greater, to receive full charge rate.
• Charger
says
“Float Charging” not “Bulk Charging” when the
AC is fi rst plugged in:
Check DC voltmeter on the ME-ARC display. If
the battery is >13.0 VDC (>26.0 VDC for 24-volt models or >52.0 VDC
for 48-volt models) then the battery was already charged and the charger
automatically goes to Float charging to keep from overcharging the batteries.
Try the
Restart Bulk
setting from the
02 CHG Control
menu.
• Charge amps are lower than expected, or is 0 amps DC:
Measure
input AC voltage and increase if the input voltage is under 90 VAC. The
charge rate is reduced to keep the input voltage above 90 VAC. Also, check
the
03A Input Amps
and
03C Max Charge Rate
settings to determine if the
current is being limited.
• Charger output voltage is different than expected:
Check the
Battery Temperature Sensor (BTS) temperature. If the BTS is installed, the
charge voltage settings will increase if the temperature around the BTS is
below 77° F (25° C), and decrease if the temperature around the BTS is
higher than 77° F (25° C).
