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Testing

Leuze electronic

MSI-TRMB

9.2

To be performed periodically by a competent person

The reliable interaction of safety sensor, safety relay and machine must be periodically tested in order to

detect changes to the machine or impermissible tampering with the safety sensor. Testing intervals are

determined by nationally applicable regulations (recommendation acc. to IEC 62046: 12 months).

Have all tests performed by competent persons.

Observe the nationally applicable regulations and the time periods specified therein.

9.3

To be performed daily by the operating personnel

The function of the safety relay must be checked daily or at change of shifts, and at each change of

machine operating mode as specified in the corresponding checklist (see chapter 9.3.1 "Check list – daily

or at change of shift") so that damages or unauthorized manipulations can be detected.

For configurations without automatic start:
Stop the dangerous state.

Check the safety relay, E-Stop or safety door switch, transmitter, receiver of the AOPDs and, if applica

ble, deflecting mirrors for damage or tampering.

Operation as downstream device for ESPE: Interrupt the light beam of the protective sensor using a test

rod from a position outside the danger zone and ensure that the machine cannot be started when the

light beam is interrupted. Operation as downstream device for E-Stop / safety door: Press the E-Stop

switch or open the safety door and make sure that the machine cannot be started with the E-Stop switch

pressed or the safety door open.

Start the machine.
For all configurations:

Make sure that the dangerous state is stopped as soon as a light beam is interrupted with a test rod, the

E-Stop switch is pressed or the safety door is opened.

9.3.1 Check list – daily or at change of shift

Interval: daily or at shift change
Tester: authorized operating personnel or instructed person

As a safety inspection, Leuze electronic offers periodic testing by a competent person (see

chapter 13 "Service and support").

WARNING

Unpredictable machine behavior during the test may result in serious injury!

Make certain that there are no people in the danger zone.

WARNING

Faults during the daily inspection may result in serious injury!
If you answer one of the items on the check list with “no”, the machine must no longer be operated (see

table 9.2).

Have the entire machine inspected by a competent person see chapter 9.1 "Before the initial start-up

and following modifications".

Содержание MSI-TRMB

Страница 1: ...RMB Safety relays S A F E I M P L E M E N T A T I O N A N D O P E R A T I O N O r i g i n a l o p e r a t i n g i n s t r u c t i o n s EN 2019 03 19 50128273 We reserve the right to make technical ch...

Страница 2: ...Leuze electronic MSI TRMB 2 2019 Leuze electronic GmbH Co KG In der Braike 1 D 73277 Owen Germany Phone 49 7021 573 0 Fax 49 7021 573 199 http www leuze com info leuze de...

Страница 3: ...restart interlock and contactor monitoring EDM 15 4 8 Error state FAIL SAFE 16 4 8 1 Software reset 16 5 Applications 17 5 1 Access guarding 17 6 Mounting 19 6 1 Arrangement of the protective device...

Страница 4: ...39 11 Troubleshooting 40 11 1 What to do in case of failure 40 12 Disposing 41 13 Service and support 42 14 Technical data 43 14 1 General specifications 43 14 2 Dimensions 44 15 Order guide and acce...

Страница 5: ...ollowed DANGER Signal word for life threatening danger Indicates dangers with which serious or fatal injury is imminent if the measures for danger avoidance are not followed Symbol for tips Text passa...

Страница 6: ...s a reference for the machine manufacturer or supplier They replace neither testing of the complete machine or system prior to the initial start up nor their periodic testing by a competent person The...

Страница 7: ...rectly started up is the protective function of the protective device ensured To prevent misuse and resulting dangers the following must be observed These operating instructions are included in the do...

Страница 8: ...st be tested by a qualified person at regular intervals i e at least every 6 months or during regular maintenance of the machine The safety relay must be exchanged after a maximum of 20 years Repairs...

Страница 9: ...ty at work Regular testing by competent persons 2 4 Exemption of liability Leuze electronic GmbH Co KG is not liable in the following cases Safety relay is not used as intended Safety notices are not...

Страница 10: ...reset if software reset using start button as described under 4 8 is not desired b Active c Transmitter d Receiver e Start application see chapter 4 1 Operating mode 1 AOPD here operation with start r...

Страница 11: ...13 14 23 24 OUT1 IN1 PWR OUT2 IN2 Fault 13 14 23 24 MSI TRMB LED 1 3 5 LED 2 4 6 S11 S12 S21 S22 S31 S32 S33 S34 A1 S35 S36 A2 13 14 23 24 OUT1 IN1 PWR OUT2 IN2 Fault 13 14 23 24 MSI TRMB LED Color D...

Страница 12: ...eplace device if defective Change of start condition during operation On Off Flashing alternately Output S11 S21 short circuit to GND Disconnect device from power supply check wiring replace device if...

Страница 13: ...32 cannot be clearly allocated Problems with detection of operating mode Bridge signal at S12 cannot be clearly allocated Application connection of ESPE Bridge S21 S12 was removed during operation Wir...

Страница 14: ...nnections consisting of multiple protective sensors used for safeguarding danger zones or points of operation on machines and systems AOPD one or more protective sensors connected in series Figure 4 2...

Страница 15: ...t For this purpose control outputs S11 and after a delay S21 are clocked as shown in the diagram below a Test signal of MSI TRMB at S11 and S21 Figure 4 5 Diagram showing clocking of control outputs S...

Страница 16: ...error state FAIL SAFE this is indicated by the LEDs see chapter 3 3 Error display In the error state the OSSD safety switching outputs relay outputs and control outputs S11 and S21 are switched off T...

Страница 17: ...e protective sensors only detect persons upon entry into the danger zone and not whether a person is present in the danger zone the safety relay only triggers the switch command upon entry of a person...

Страница 18: ...Applications Leuze electronic MSI TRMB 18 Figure 5 2 Access guarding intervention control on sawing machines Figure 5 3 Foot space protection on side tracking shelves...

Страница 19: ...es in respect of approach speeds of parts of the human body mounting situation and safety distances IEC 61496 2 Active optoelectronic protective devices distance of the reflecting surfaces deflecting...

Страница 20: ...f tests and secured against misalignment a Transmitter b Receiver Figure 6 1 Multi axis arrangement 6 1 3 Minimum distance to reflective surfaces a Required minimum distance to reflective surfaces mm...

Страница 21: ...ation and according to the following formula Table 6 2 Calculating the minimum distance Deflecting mirrors When using deflecting mirrors the following must be observed Range loss per deflecting mirror...

Страница 22: ...surfaces maintained see chapter 6 1 3 Minimum distance to reflective surfaces Is it ensured that protective sensors cannot mutually influence one another Can the point of operation or the danger zone...

Страница 23: ...ectronics make certain that each voltage supply has been interrupted and protected against being restarted WARNING Improper electrical connection may result in serious injury Only allow competent pers...

Страница 24: ...smitter connection 2 Control output connection of E Stop or safety door channel 2 S22 Safety input receiver Safety input receiver 2 Safety input connection of E Stop or safety door channel 2 S31 Semic...

Страница 25: ...nction Terminals EDM selected Monitored start External device monitoring circuit EDM is connected to the start button and terminal S35 in series relative to the starter button Non monitored start Exte...

Страница 26: ...ms 0V Var B Var A 24V State Error MSI TRMB active Receiver 0V 24V 1 AOPD K1 K2 S11 A3 A2 S22 S12 S33 S34 S31 14 24 S21 13 23 K2 K1 K1 K2 A1 A2 K1 A1 A2 K2 1 2 1 2 4 4 3 A2 1 A1 0V 24V PE L L 24V 0V P...

Страница 27: ...time of the photoelectric sensors 0 5 ms to 8 5 ms 24V Receiver 0V Transmitter MSI TRMB 24V 0V active State Error 0V 24V Transmitter 0V 24V Receiver 0V 24V 0V Transmitter 24V 0V Receiver active activ...

Страница 28: ...monitored start restart interlock 0V Var B Var A 24V MSI TRMB Receiver 0V 24V K1 K2 S22 A3 A2 S21 S12 S11 S36 S35 S31 14 24 A1 13 23 K2 K1 K1 K2 A1 A2 K1 A1 A2 K2 1 2 1 2 4 4 3 A2 1 0V 24V PE L L 24V...

Страница 29: ...ensors with automatic start 0V Var B Var A 24V MSI TRMB Receiver 0V 24V K1 K2 S22 A3 A2 S21 S12 S11 S33 S34 S31 14 24 A1 13 23 K2 K1 K1 K2 A1 A2 K1 A1 A2 K2 1 2 1 2 4 4 3 A2 1 0V 24V PE L L 24V 0V PE...

Страница 30: ...0V 24V 0V Transmitter 24V 0V Receiver active active Var A Var B S12 3 A7 S21 A1 S11 A1 S36 S35 S31 14 24 13 23 K1 K2 A1 A2 K1 A1 A2 K2 1 A3 4 1 4 3 A5 1 4 3 A2 1 4 3 1 4 3 A4 1 4 3 A6 K2 K1 K2 K1 0V...

Страница 31: ...TRMB 24V 0V active State Error 0V 24V Transmitter 0V 24V Receiver 0V 24V 0V Transmitter 24V 0V Receiver active active Var A Var B S12 3 A7 S21 A1 S11 A1 S33 S34 S31 14 24 13 23 K1 K2 A1 A2 K1 A1 A2 K...

Страница 32: ...afety door monitoring with monitored start restart interlock 0V Var B Var A 24V State Error MSI TRMB K1 K2 A2 S11 S36 S35 S31 14 24 S32 13 23 K2 K1 K1 K2 A1 A2 K1 A1 A2 K2 1 2 1 2 S11 S12 A1 0V 24V PE...

Страница 33: ...device for 2 channel safety door monitoring with automatic start and non monitored start restart interlock 0V Var B Var A 24V State Error MSI TRMB K1 K2 A2 S11 S33 S34 S31 14 24 S32 13 23 K2 K1 K1 K2...

Страница 34: ...tore normal operation of the system following process interruptions triggering of the protective function failure of the voltage supply see chapter 8 2 1 Unlocking start restart interlock With automat...

Страница 35: ...ay was correctly selected acc to the locally applicable regulations and directives Check whether the safety relay is operated acc to the specified environmental conditions see chapter 14 Technical dat...

Страница 36: ...guards correctly mounted and pro tected against tampering Is the command device for triggering the start restart interlock of the safety relay or the machine mounted in accordance with specifications...

Страница 37: ...r ESPE Interrupt the light beam of the protective sensor using a test rod from a position outside the danger zone and ensure that the machine cannot be started when the light beam is interrupted Opera...

Страница 38: ...of operation at the machine accessible only through one or more protec tive fields of protective sensors Are all additional protective devices mounted correctly e g safety guard Are all E Stop switche...

Страница 39: ...Maintenance Leuze electronic MSI TRMB 39 10 Maintenance The safety relay is maintenance free...

Страница 40: ...ooting In case of error you can determine the error from the LED displays With the error message you can deter mine the cause of the error and initiate measures to rectify it NOTICE If the safety rela...

Страница 41: ...Disposing Leuze electronic MSI TRMB 41 12 Disposing For disposal observe the applicable national regulations regarding electronic components...

Страница 42: ...RMB 42 13 Service and support 24 hour on call service at 49 7021 573 0 Service hotline 49 7021 573 123 E mail service protect leuze de Return address for repairs Service center Leuze electronic GmbH C...

Страница 43: ...DC 20 SELV Voltage range 80 125 Residual ripple 15 Power consumption at UB without load 3 W Current consumption Approx 200 mA Response time 130 ms Sensor response time on test request 0 5 8 5ms Prote...

Страница 44: ...rent 8 mA 24 V DC Safety inputs S12 S22 Typ input current 8 mA 24 V DC Reset input Input current approx 5 mA Contactor monitoring EDM Typ input current 8 mA 24 V DC S31 signal output PNP transistor ou...

Страница 45: ...hnical data Leuze electronic MSI TRMB 45 Figure 14 2 MSI TRMB 02 dimensions 22 5 111 114 1 111 5 S11 S12 S21 S22 S31 S32 S33 S34 A1 S35 S36 A2 13 14 23 24 OUT1 IN1 PWR OUT2 IN2 Fault 13 14 23 24 MSI T...

Страница 46: ...6 15 Order guide and accessories Table 15 1 MSI TRMB safety relay Part no Article Description 547931 MSI TRMB 01 Safety relay for type 4 protective sensors screw terminals 547932 MSI TRMB 02 Safety re...

Страница 47: ...Declaration of Conformity Leuze electronic MSI TRMB 47 16 Declaration of Conformity...

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