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Safety instructions

General safety information

2

11

EDS84ABD302 EN 4.0

Electrical connection

When working on live controllers, observe the applicable national regulations for the

prevention of accidents (e.g. VBG 4).
The electrical installation must be carried out according to the appropriate regulations

(e.g. cable cross-sections, fuses, PE connection). Additional information can be obtained

from the documentation.
This documentation contains information on installation in compliance with EMC

(shielding, earthing, filter, and cables). These notes must also be observed for CE-marked

controllers. The manufacturer of the system is responsible for compliance with the limit

values demanded by EMC legislation. The controllers must be installed in housings (e.g.

control cabinets) to meet the limit values for radio interferences valid at the site of

installation. The housings must enable an EMC-compliant installation. Observe in

particular that e.g. the control cabinet doors have a circumferential metal connection to

the housing. Reduce housing openings and cutouts to a minimum.
Lenze controllers can cause a DC current in the PE conductor. If a residual current device

(RCD) is used for protection in the event of direct or indirect contact, a residual current

device (RCD) of type B must be used on the supply side of the controller in case of a

three-phase controller supply. Otherwise, a different protective measure must be taken,

e.g. separation from the environment through double or reinforced insulation or

separation from the supply system by means of a transformer.

Operation

If necessary, systems including controllers must be equipped with additional monitoring

and protection devices according to the valid safety regulations (e.g. law on technical

equipment, regulations for the prevention of accidents). The controllers can be adapted to

your application. Please observe the corresponding information given in the

documentation.
After the controller has been disconnected from the supply voltage, all live components

and power connections must not be touched immediately because capacitors can still be

charged. Please observe the corresponding stickers on the controller.
All protection covers and doors must be shut during operation.

Notes for UL-approved systems with integrated controllers:

UL warnings are notes that

only apply to UL systems. The documentation contains special UL notes.

Maintenance and servicing

The controllers do not require any maintenance if the prescribed operating conditions are

observed.

Disposal

Recycle metal and plastic materials. Ensure professional disposal of assembled PCBs.

The product-specific safety and application notes given in these instructions must be

observed!

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Содержание 8400 BaseLine C

Страница 1: ...EDS84ABD302 3 3 Hardware Manual 8400 0 25 3 0 kW E84A BaseLine C BaseLine D 8400 frequency inverter L force Drives Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com...

Страница 2: ...0Fig 0Tab 0 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com...

Страница 3: ...24 4 2 2 Operation at rated mains voltage 230 V 26 4 2 3 Operation at rated mains voltage 400 V 29 4 2 4 Operation at rated mains voltage 500 V 33 4 3 Overcurrent operation 36 4 3 1 Device overload fo...

Страница 4: ...0 25 2 2 kW 1 N PE AC 230 V 60 6 3 1 Example circuits 60 6 3 2 Terminal assignment of the power connections 61 6 4 Devices in the power range from 0 37 to 3 kW 3 PE AC 400 V 66 6 4 1 Example circuits...

Страница 5: ...d mains voltage 500 V 97 8 3 3 Selection of the brake resistors 98 8 3 4 Rating for Lenze brake resistors 99 8 3 5 Wiring of brake resistor 100 8 4 Controlling the brake 102 8 4 1 Introduction 102 8 4...

Страница 6: ...version 8400 BaseLine C E84AVBCxxxxxxX0 VA 03 00 8400 BaseLine D E84AVBDxxxxxxX0 VA 03 00 8400 BaseLine D with digital output DO1 E84AVBDxxxxxxX1 1A 02 01 8400 BaseLine D without digital output DO1 E...

Страница 7: ...on Writing Examples notes Notation of numbers Decimal separator Point The decimal point is always used For example 1234 56 Warnings UL warnings Are only given in English UR warnings Text font style Pr...

Страница 8: ...nal injury if the corresponding measures are not taken Stop Danger of property damage Reference to a possible danger that may result in property damage if the corresponding measures are not taken Appl...

Страница 9: ...the product and who have the qualifications necessary for their occupation Observe all specifications in this documentation This is the condition for safe and trouble free operation and the achieveme...

Страница 10: ...ocumentation They must be strictly observed Warning Controllers are products which can be installed in drive systems of category C2 accordingtoEN 61800 3 Theseproductscancauseradiointerferencesinresid...

Страница 11: ...the supply side of the controller in case of a three phase controller supply Otherwise a different protective measure must be taken e g separation from the environment through double or reinforced ins...

Страница 12: ...ospheres is prohibited unless they are expressly intended for such use follow additional instructions Low voltage machines are components for installation into machines as defined in the Machinery Dir...

Страница 13: ...drive system must not be taken in immediately Electrical connection All operations must only be carried out by qualified and skilled personnel on the low voltage machine at standstill and deenergised...

Страница 14: ...m s Pr 15 kW or4 5 mm s Pr 15 kW areacceptableif the clutch is activated If deviations from normal operation occur e g increased temperatures noises vibrations find the cause and if required contact t...

Страница 15: ...tilated motors at low speed Protection of the machine system Drives can reach dangerous overspeeds e g setting of high output frequencies in connection with motors and machines unsuitable for such con...

Страница 16: ...ional performance 9 9 I2t motor monitoring 9 9 Flying restart circuit for quick and jerk free flying restart on the motor 9 9 DC current braking function 9 9 Freely configurable user menu 9 9 Operatin...

Страница 17: ...al for mains voltage 62 68 X105 Motor terminal 65 70 X109 DC bus terminal optional can be ordered as a separate item 64 69 PE conductor Integrated keypad 83 Icon Description Long discharge time All po...

Страница 18: ...this manual refer to the nameplate c which is placed at the front of the controller and to the nameplate d placed on the side of the controller Fig 3 2 8400 1234567890 L Q BaseLine D K Type ID No Outp...

Страница 19: ...e C BD BaseLine D Mounting type E IP20 D push through technique thermal separation C cold plate technique Power e g 251 25 x 101 W 0 25 kW 222 22 x 102 W 2 2 kW Voltage class 2 230 240 V 1 N PE AC 0 2...

Страница 20: ...z Earth fault z Overvoltage z Motor stalling z Motor overtemperature thermal contact I2t monitoring Leakage current EN 61800 5 1 3 5 mA AC 10 mA DC Observe the regulations and safety instructions Cyc...

Страница 21: ...2 2M2 EN 61800 5 1 2 9 Hz amplitude 3 5 mm 10 200 Hz acceleration resistant up to 10 m s2 200 500 Hz acceleration resistant up to 15 m s2 Operation Germanischer Lloyd 5 13 2 Hz amplitude 1 mm 13 2 100...

Страница 22: ...ignal interfaces EN 61000 4 4 1 kV 5 kHz Control terminals EN 61000 4 4 2 kV 5 kHz Surge Power terminals EN 61000 4 5 1 2 50 s 1 kV phase phase 2 kV phase PE Control terminals EN 61000 4 5 1 2 50 s 1...

Страница 23: ...er Setting range 1 10 In SLVC z in the speed range 3 50 Hz In V f z in the speed range 10 50 Hz Sensorless vector control speed Minimum output frequency 0 5 Hz 0 MN Setting range 1 10 referring to 50...

Страница 24: ...0 6 7 5 0 1 E84AVBxx7512 230 50 60 8 8 6 6 1 E84AVBxx1122 230 50 60 12 9 0 1 E84AVBxx1522 230 50 60 13 7 10 3 1 E84AVBxx2222 230 50 60 22 0 18 4 1 E84AVBxx3714 400 500 50 60 1 8 1 5 1 4 1 1 3 E84AVBxx...

Страница 25: ...0 0 300 3 9 3 1 2 9 2 3 3 E84AVBxx2224 0 400 500 0 300 5 6 4 5 4 2 3 4 3 E84AVBxx3024 0 400 500 0 300 7 3 5 8 5 5 4 4 3 c Temperature in the control cabinet Note The indicated output voltage will not...

Страница 26: ...hout external mains choke U V W 4 pol ASM Type ILN A ILN A SaN kVA PaN kW E84AVBxx2512 3 0 3 4 0 6 0 25 E84AVBxx3712 4 2 5 1 0 9 0 37 E84AVBxx5512 5 4 6 7 1 1 0 55 E84AVBxx7512 7 0 8 8 1 4 0 75 E84AVB...

Страница 27: ...L 2 FI 3 c d L1 N laying system e L1 N B2 C F A A mm2 mm2 mm2 A AWG mA E84AVBxx2512 C10 10 1 5 10 14 30 E84AVBxx3712 C10 10 1 5 10 14 E84AVBxx5512 C16 16 1 5 12 14 E84AVBxx7512 C16 16 1 5 15 14 E84AVB...

Страница 28: ...d copper cables conductor temperature 70 C ambient temperature 45 C no bundling of cables or cores two loaded cores Smaller cable cross sections are not permissible for technical reasons 2 Use UL appr...

Страница 29: ...external mains choke U V W 4 pol ASM Type ILN A ILN A SaN kVA PaN kW E84AVBxx3714 1 4 1 8 0 8 0 37 E84AVBxx5514 1 8 2 3 1 2 0 55 E84AVBxx7514 2 2 3 2 1 6 0 75 E84AVBxx1124 3 2 4 2 2 1 1 1 E84AVBxx152...

Страница 30: ...IaN Output power U V W Motor power 4 pol ASM IDC A SaN kVA PaN kW E84AVBxx3714 2 2 0 8 0 37 E84AVBxx5514 2 8 1 1 0 55 E84AVBxx7514 3 6 1 5 0 75 E84AVBxx1124 5 1 2 0 1 1 E84AVBxx1524 5 8 2 4 1 5 E84AVB...

Страница 31: ...4 kHz With the setting x kHz var in C00018 the switching frequency is reduced dynamically z At 16 kHz and Ia 100 x IaN8 to 8 kHz z At 8 kHz and Ia 150 x IaN8 to 4 kHz Rated data for internal brake ch...

Страница 32: ...ending on the cable type and switching frequency c Circuit breaker d Fuse e Fuse Observe national and regional regulations Operation with external mains choke mains filter Type Installation according...

Страница 33: ...1 E84AVBxx1524 3 2 4 1 2 4 1 5 E84AVBxx2224 4 3 5 4 3 5 2 2 E84AVBxx3024 5 7 7 2 4 5 3 0 Assignment Type Mains choke E84AVBxx3714 ELN3 1500H003 001 E84AVBxx5514 E84AVBxx7514 E84AVBxx1124 ELN3 0680H00...

Страница 34: ...4 kHz With the setting x kHz var in C00018 the switching frequency is reduced dynamically z At 16 kHz and Ia 100 x IaN8 to 8 kHz z At 8 kHz and Ia 150 x IaN8 to 4 kHz Rated data for internal brake ch...

Страница 35: ...pending on the cable type and switching frequency c Circuit breaker d Fuse e Fuse Observe national and regional regulations Operation with external mains choke mains filter Type Installation according...

Страница 36: ...iod with peak current 120 s recovery time with limited current A load period with peak current must be followed by a recovery time During the recovery time the current must not exceed the given value...

Страница 37: ...Operation at rated mains voltage 400 V Type Iamax IaN8 in 15 s cycle c f 2 kHz f 4 kHz f 8 kHz f 16 kHz E84AVBxx3714 175 80 175 80 175 80 133 50 E84AVBxx5514 E84AVBxx7514 E84AVBxx1124 E84AVBxx1524 E8...

Страница 38: ...cycle d f 2 kHz f 4 kHz f 8 kHz f 16 kHz E84AVBxx251x 150 75 150 75 150 75 100 50 E84AVBxx371x E84AVBxx551x E84AVBxx751x E84AVBxx112x 150 75 150 75 150 75 100 50 E84AVBxx152x E84AVBxx222x 150 75 150 7...

Страница 39: ...Description Number X1 System bus CANopen 1 X4 Analog input 1 10 V reference voltage 1 Digital inputs 4 Controller enable 1 Digital output 1 24 V external supply input 1 X13 Terminal for I O shields 1...

Страница 40: ...ax 5 SELV PELV Polarity reversal protection When polarity is reversed the internal 12 V supply is active no destruction Current consumption Approx 50 mA during operation Labelling Feature Rated value...

Страница 41: ...mA Input resistance 50 k with DC voltage 250 external with DC current Input voltage in case of open circuit Display 0 U 0 2 V absolute Sampling frequency 1 kHz 1 ms Accuracy 0 1 V Electric strength of...

Страница 42: ...protected Up to 30 V Integrated polarity reversal protection diode for switching inductive loads Isolation 47 Level LOW 5 V HIGH 15 V Behaviour during overload Reduced voltage or periodical switch of...

Страница 43: ...ning of the filters Possible mounting position Vertical on the mounting plate mains connections at the top motor connection at the bottom Maintain the specified free spaces above and below the control...

Страница 44: ...hers are recommended How to proceed 1 Prepare the fixing holes on the mounting surface 2 Screw the controller directly to the mounting surface 8400BLD027 Fig 5 1 Assembly in standard technique 1 BaseL...

Страница 45: ...consequences Death or severe injuries when the device is touched in the event of a fault Protective measures Implement the actions required in the EN 61800 5 1 Especially Fixed installation of the ma...

Страница 46: ...wiring of the terminal strips inserting or removing wires plugging or removing the terminal strip X109 Possible consequences Damage of the devices Protective measures Switch off device Only wire the...

Страница 47: ...insulation Protection against accidental contact is guaranteed without any further measures Range Connection Name Explanation Power c X100 Mains Safe isolation towards X101 and all control terminals...

Страница 48: ...ded 100 m unshielded Note For compliance with EMC regulations the permissible cable lengths must be reduced 6 1 4 Motor protection Extensive protection against overload Through overcurrent relay or te...

Страница 49: ...ufacturers instructions the National Electrical Code and any additional codes Suitable for use on a circuit capable of delivering not more than 200 000 rms symmetrical amperes at the maximum voltage r...

Страница 50: ...plated copper braid Using braided shields with an overlap rate 70 and an overlap angle of 90 Keeping unshielded cable ends as short as possible Use system cables or shielded cables for these connecti...

Страница 51: ...standards Mounting plate with electrically conductive surface Control cables connected to the X13 terminal I O Shields Terminal for motor PE Motor cable connected to the mounting plate functional eart...

Страница 52: ...n DC supply Drive controllers or mains chokes may be connected to the mains via unshielded single cores or cables For DC bus operation or DC supply use shielded cables The cable cross section must be...

Страница 53: ...late in the control cabinet The motor cable is optimally installed if it is separated from mains cables and control cables it only crosses mains cables and control cables at right angles it is not int...

Страница 54: ...be used Connect the shield correctly The shield connections of the control cables must be at a distance of at least 50 mm from the shield connections of the motor cables and DC cables Connect the shie...

Страница 55: ...ely of mains cables and control cables it crosses mains cables and control cables only at a right angle Cables must be routed close to the mounting plate reference potential as freely suspended cables...

Страница 56: ...only cross at right angles The cables of a 24 V power supply unit plus and minus cable must be installed closely together over their entire length in order that no loops may occur Line filter Line fil...

Страница 57: ...must be If cables for different signal types are routed in parallel the interferences can be minimized by means of a metal barrier or separated cable ducts Cover Barrier without opening Power cables...

Страница 58: ...de Stop The motor cable is highly susceptible to interference Therefore you will achieve an optimum wiring on the motor side if you exclusively use shielded and low capacitance motor cables do not int...

Страница 59: ...parts by at least 100mm z Use motor choke Additional unshielded cables are installed within the motor cable e g for motor temperature monitoring Separate the additional cables and shield them Unshiel...

Страница 60: ...Z L1 K F U V W PE PE M 3 X105 X100 L3 X101 COM UG UG X109 X13 I O Shields 50 mA S1 X4 3 3k 10 V 12 V 1k 10k DO124E DI4 DI3 DI2 DI1 RFR 12I AR A1U GND DC 24 V 15 0 30 0 V GND GND NO 3 3k 3 3k 3 3k 3 3k...

Страница 61: ...1122 E84AVBxE1522 E84AVBxE2222 How to proceed 1 Strip motor cable as specified 2 Fold back shield of motor cable over the cable sheath Keep unshielded cable ends as short as possible 3 Fix shield on t...

Страница 62: ...xE3712 E84AVBxE5512 E84AVBxE7512 E84AVBxE1122 1 2 5 18 14 0 5 4 5 3 5 x 0 6 E84AVBxE1522 1 2 5 18 12 1 4 18 10 E84AVBxE2222 1 4 18 12 1 6 18 10 For inverter drives of type E84AVBDE2222 and E84AVBDE152...

Страница 63: ...otective earthing of the controller can be carried out via the second PE connection in order to comply with the requirements regarding the operation of devices with an increased discharge current to P...

Страница 64: ...carefully to the side without removing it completely 4 Plug in the terminal Terminal X109 Labelling Description UG RB1 UG DC bus for connecting devices operating at 230 V to an external brake module D...

Страница 65: ...nection Terminal X105 Labelling Description U V W Motor PE PE conductor 84BDGG012 Terminal data Max conductor cross section Tightening torque mm2 AWG Nm lb in E84AVBxE2512 1 2 5 18 12 0 5 4 5 3 5 x 0...

Страница 66: ...4AVBxxxxx 4 L1 U V W PE PE M 3 X105 X100 L3 X101 COM UG UG X109 X13 I O Shields 50 mA S1 X4 3 3k 10 V 12 V 1k 10k DO124E DI4 DI3 DI2 DI1 RFR 12I AR A1U GND DC 24 V 15 0 30 0 V GND GND NO 3 3k 3 3k 3 3...

Страница 67: ...84AVBxE2224 E84AVBxE3024 How to proceed 1 Strip motor cable as specified 2 Fold back shield of motor cable over the cable sheath Keep unshielded cable ends as short as possible 3 Fix shield on the cab...

Страница 68: ...VBxE2224 E84AVBxE3024 Connecting the controller to protective earth Using the PE connections on the mains side the controller can be connected to protective earth Additional protective earthing of the...

Страница 69: ...Make sure that there is no residual voltage 3 Pull the cover carefully to the side without removing it completely 4 Plug in the terminal Terminal X109 Labelling Description UG RB UG DC bus for connec...

Страница 70: ...4 1 2 5 18 12 0 5 4 5 3 5 x 0 6 E84AVBxE5514 E84AVBxE7514 E84AVBxE1124 E84AVBxE1524 E84AVBxE2224 E84AVBxE3024 Connection of external brake resistor X109 84BLDGG020 Fig 6 14 Inserting terminal X109 Bef...

Страница 71: ...quired when connecting an external brake resistor to the controller Terminal data Max conductor cross section Tightening torque mm2 AWG Nm lb in E84AVBxE3714 0 5 1 5 22 16 0 5 4 5 3 5 x 0 6 E84AVBxE55...

Страница 72: ...tion e g UL The effectiveness of a shielded cable is reached by Providing a good shield connection through large surface shield contact Using only braided shields with low shield resistance made of ti...

Страница 73: ...E371x E84AVBxE551x E84AVBxE751x E84AVBxE112x E84AVBxE152x E84AVBxE222x E84AVBxE3024 Shield and connect cables To shield the stripped control cables 1 Form the cable s braided shield into a pigtail 2 U...

Страница 74: ...orking several inverters to form an interconnected system observe that the CAN bus has to be terminated between CAN Low and CAN High both at the first and the last physical node by a resistor R 120 Te...

Страница 75: ...I3 DI4 24E DO1 GND GND connection for analog and digital signals A1U Analog input 1 z For master voltage master current configuration see C00034 10 V 75 AR Analog Reference reference voltage 10 V 84BD...

Страница 76: ...LD009 8400BLD013 Fig 6 18 Wiring examples of the analog input Potentiometer with internal controller supply External master current selection for a sensor signal 0 20 mA X4 Terminal for the analog inp...

Страница 77: ...I1 DI2 DI3 DI4 24E DO1 24E Connection for an external 24 V supply by a safely separated power supply unit SELV PELV IEC 61131 2 required for mains independent supply of the control electronics 12I Out...

Страница 78: ...Labelling Description GND A1U AR 12I RFR DI1 DI2 DI3 DI4 24E DO1 RFR Controller enable controller inhibit always required DI1 Digital input 1 42 DI2 Digital input 2 DI3 Digital input 3 DI4 Digital in...

Страница 79: ...3k 3 3k 3 3k 3 3k 12 V 24E DO1 GND GND E84AVBx 8400BLD046 8400BLD046 Fig 6 21 Wiring examples of the digital inputs Wiring with one or several digital inputs here DI1 option internal 12 V supply Wiri...

Страница 80: ...elay contacts is 10 V DC and 10 mA Both values must be exceeded at the same time Use shielded cables for switching the control signals and establish the HF shield termination through a PE connection F...

Страница 81: ...cted to diagnostic interface X6 In combination with the Lenze PC software Engineer the diagnostic adapter serves to make comprehensive settings via dialogs e g for initial commissioning The integrated...

Страница 82: ...before connecting the mains voltage Wiring for completeness short circuit and earth fault The EMERGENCY STOP function of the entire system The motor circuit configuration star delta must be adapted to...

Страница 83: ...le during reversing ESC ESC key Abort of the current operation Enter key Confirm and accept changes Navigation key upwards Short pressing navigation in the menu level and parameter level and parameter...

Страница 84: ...ED states have the following meaning LED flashes once approx every 3 seconds slow flash LED flashes once approx every 1 25 seconds flash LED flashes twice approx every 1 25 seconds double flash LED bl...

Страница 85: ...word protection is activated and no password is input only the user menu is freely accessible All other functions require the correct password 5 c_ _ _ _ PASS 2 sec 0000 C_ _ _ _ _ 0001 _ 2 _ _ 1 _ 0...

Страница 86: ...system XP or 2000 Lenze PC software Engineer Connection with the controller via an interface e g Diagnostic interface X6 with USB diagnostic adapter Software manual for the technology application used...

Страница 87: ...are supplied with the controller Target For test and demonstration purposes the motor shall be rotated in best time with as few wiring complexity and settings Keypad or setpoint potentiometer First d...

Страница 88: ...Information DI1 DI2 DI3 RFR X4 24E DO1 12I AR A1U GND DI4 RFR z Controller enable RFR High z Error reset High Low edge controlled 3 If you can be sure that the frequency inverter is in the default sta...

Страница 89: ...er Set terminal X4 RFR to HIGH Potential reference X4 12I 6 Vary the motor speed with the integrated keypad or by defining different fixed setpoints Internal Keypad Code Subcode Motor speed _ C C728 c...

Страница 90: ...at X4 Assignment Terminal control AR A1U GND DI1 DI2 DI3 RFR X4 DO1 12I 24E DI4 RFR z Controller enable RFR High z Error reset High Low edge controlled DI1 Fixed frequency 1 fixed frequency 3 see belo...

Страница 91: ...fixed setpoints DI2 DI1 Motor speed 0 0 Setpoint by potentiometer 0 1 40 of C00011 reference speed 1 0 60 of C00011 reference speed 1 1 80 of C00011 reference speed Internal Keypad Code Subcode Motor...

Страница 92: ...ication is not ready to start Either C00088 or C00089 or C00090 is 0 bF blinking Identification error Drive ID stored in EPM does not match the drive ID stored in the controller CL constant Current li...

Страница 93: ...e resistor Code C00036 can be used to select the braking current The maximum braking torque to be realised by the DC braking current amounts to approx 20 30 of the rated motor torque It is lower compa...

Страница 94: ...I O Shields L3 X13 UG UG X109 Z1 RB T1 T2 UG UG PE K1 K1 OFF ON F4 F5 Z2 X101 9351 L1 N PE L1 N PE X105 X100 ON ON S1 S2 9351_br_BL Fig 8 1 Connection of 9351 brake module to 8400 BaseLine controller...

Страница 95: ...sconnectedif theDC bus voltageexceeds theswitching threshold This prevents the controller from setting pulse inhibit through the Overvoltage fault and the drivefromcoasting Theexternalbrakeresistorser...

Страница 96: ...E84AVBxx1524 180 4 0 2 9 4 0 2 9 E84AVBxx2224 150 4 8 3 5 4 8 3 5 E84AVBxx3024 100 7 3 5 3 7 3 5 3 RBmin Minimum brake resistance nominal value 10 IBRmax Peak current PBRmax Peak braking power IBRd C...

Страница 97: ...E84AVBxx1524 180 4 4 3 5 4 4 3 5 E84AVBxx2224 150 5 3 4 2 5 3 4 2 E84AVBxx3024 100 7 9 6 2 7 9 6 2 RBmin Minimum brake resistance nominal value 10 IBRmax Peak current PBRmax Peak braking power IBRd C...

Страница 98: ...cycl Thermal capacity Ws Pmax e m t1 Pmax e m 2 t1 Resistor Rmin R UDC 2 Pmax e m Active load Can start to move independent of the drive e g unwinder Passive load Can stop independent of the drive e g...

Страница 99: ...re equipped with a thermostat potential free NC contact switching capacity AC 250 V 0 5 A To increase the power brake resistors can be connected in parallel or in series The resistance for the control...

Страница 100: ...r may get very hot For temperatures see the mounting instructions for the brake resistor Possible consequences Severe burns when touching the brake resistor Fire or smouldering fire if flammable mater...

Страница 101: ...ing of a brake resistor to the controller PES HF shield termination by PE connection via shield clamp UG RB Terminals of the brake resistor c Supply cable to the controller with twisted pair wiring d...

Страница 102: ...kes motor holding brakes An external motor brake control module is required for switching operation and DC supply of the spring applied brakes The selection of the suitable motor brake control module...

Страница 103: ...ainst polarity reversal until DC 60 V Maximally connectable cable cross section 1 5 mm2 AWG 16 E82ZWBRE brake switch Range Values Input voltage 3 PE AC 400 V AC 320 550 V 45 65 Hz Input current AC 0 1...

Страница 104: ...5 0 6 Nm 4 4 5 3 lb in M 3 BD1 BD2 82zwbrx_BL A1 Lenze controller with relay output E82ZWBRE brake switch DC 180 V AC 400 V DC 225 V AC 500 V 3 PE AC 400 V 500 V L1 L2 L3 PE F1 F3 K10 L1 PE L3 L2 A1 G...

Страница 105: ...modules for different functional areas EPM Memory module E84AYM20S USB diagnostic adapter E94AZCUS Connecting cables EWL007x Motor holding brake control modules E82ZWBRx DC bus connection Type design...

Страница 106: ...5 E84AVBxx3712 E84AVBxx5512 ELN1 0500H009 E84AVBxx7512 E84AVBxx1122 ELN1 0250H018 E84AVBxx1522 E84AVBxx2222 E84AVBxx3714 ELN3 1500H003 001 E84AVBxx5514 E84AVBxx7514 E84AVBxx1124 ELN3 0680H006 001 E84A...

Страница 107: ...e resistor Resistor R Continuous power P W Thermal capacity WK kWs E84AVBxx3714 ERBM390R100W 390 100 15 E84AVBxx5514 ERBM390R100W E84AVBxx7514 E84AVBxx1124 ERBP180R200W 180 200 30 E84AVBxx1524 ERBP180...

Страница 108: ...xchange by plugging the EPM into the replacement drive Duplication of identical applications in a series of identical drives using the optional EPM Programmer To remove replace the memory module 1 Ins...

Страница 109: ...electrostatic discharge Before working on the device the personnel must ensure that they are free of electrostatic charge by using appropriate measures Note Only grey memory modules may be used for th...

Страница 110: ...cal parameter setting and diagnostics easy Data can be accessed quickly via structured menus and the plain text display Features Menu driven diagnostics and parameter setting 2 navigation keys 2 conte...

Страница 111: ...2 35 fuses 27 32 35 Commissioning 82 before switching on 82 Contactors in the motor cable 15 Control cable 54 Control terminals 40 72 Controlling the brake 102 D DC bus connection to the 69 DC supply...

Страница 112: ...odules 108 Motor cable 53 capacitance per unit length 21 contactors in the 15 influence of the length 48 requirements 21 Motor connection 65 Motor end switching on the 15 Motor power typical 26 29 33...

Страница 113: ...ep by step commissioning 88 90 Strip cables 61 67 73 Supply voltage 24 V external 40 77 Switch on check before switching on 82 Switching on the motor side 15 System bus CANopen 74 T Technical data 20...

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