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LANCIER Monitoring RTS 1000D, Руководство по эксплуатации

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Page 6

Legal provisions

Liability 

The information, data and references specified in this operating instruction were up-to-date on the day of print.

Claims on systems already supplied can only be asserted conditionally from details, illustrations and descrip-
tions.

LANCIER Monitoring GmbH assume no liability for damages and disruption of operations, which may result
from:

• Non compliant use
• Arbitrary change to the equipment
• Improper work on and with the equipment
• Operating and setting error 
• Disregarding existing standards, directives and accident prevention regulations
• Disregarding operating instruction

Warranty

• Warranty takes place according to the general terms and conditions of LANCIER Monitoring GmbH.
• Warranty claims must be asserted to LANCIER Monitoring GmbH immediately upon detecting a fault or fail-

ure. 

• The warranty terminates in all cases where also no liability claims can be asserted.

General

This operating instruction is valid for the pressurization system RTS 1000D, RTS 2600D and RTS 5200D and
its variants. 

It shall help you to get to know the product and contains important information to operate the system safely,
properly and economically, to make use of the range of functions, to lessen repair costs and down times, as
well as to increase the reliability and service life of the equipment. 

Furthermore, this manual will enable you to carry out maintenance and repair work on the pressurization sys-
tem yourself for daily use.

It contains safety instructions, which must be observed.

During operation, other instructions must be observed if necessary for components to be installed optionally,
such as flow meter, distribution devices etc.

The operating instruction is supplemented with instructions on the basis of current national regulations on
accident prevention and environmental protection.

The operating instruction must always be on hand at the point where the equipment is used, complete and in
legible condition.

The operating instruction shall be read and applied by anyone assigned to work with/on the 
system, e.g. during
• operation, including installation, setting up, fault repair in the production flow, removal of 

production waste, care, disposal of materials.

• Maintenance (servicing, inspection, repair)
• Transportation

Besides the instruction manual and the accident prevention regulations applicable in the country and site of
use, the recognised specialised rules for safe and professional work shall also be observed.

This documentation was compiled with the utmost diligence, taking the existing regulations into consideration.
However, variations cannot be excluded. LANCIER Monitoring reserves the right to make technical modifica-
tions to the pressurization system without prior notification and assumes no legal responsibility or liability for
damages, which may arise.

Any necessary changes are promptly incorporated into the current versions of this operating instruction.

Содержание RTS 1000D

Страница 1: ...Operating instructions RTS 1000D RTS 2600D RTS 5200D Pressurisation systems with Minidisplay BA 073707 020 01 13...

Страница 2: ...ation 15 Pressurised air supply storage drying and monitoring 16 Multifunctional Relay MFR 18 Electrics 19 Mounting 20 Wall mounting RTS 1000D 20 Setting up the system RTS 2600D and RTS 5200D 20 Setti...

Страница 3: ...00D 44 2 Servicing air dryer 46 3 Servicing double non return valve 47 4 Servicing pressure limiting valve and micro filter 47 5 Servicing micro filter 47 6 Cyclone water separator RTS 5200D only 48 7...

Страница 4: ...300 l h 10 ca 750 l h 10 ca 1500 l h 10 Regeneration time drying agent container 60 s 60 s 60 s Content air storage tank 6 l 40 l 60 l Content reserve air storage tank Option 250 l 250 l Ambient tempe...

Страница 5: ...h the enclosed CE Declaration of Conformity see the back of this operating instruction Symbols used Attention Danger This symbol warns of the health risks up to threatening injuries or death Warning D...

Страница 6: ...you to carry out maintenance and repair work on the pressurization sys tem yourself for daily use It contains safety instructions which must be observed During operation other instructions must be ob...

Страница 7: ...tant It is imperative to read and observe the safety instructions prior to start up The operating instruction must always be stored within reach For the safety of persons in charge Operator Operator i...

Страница 8: ...ific faults which may compromise safety have to be corrected immediately The pressurization system RTS 1000D RTS 2600D and RTS 5200D must only be installed operated serv iced and repaired by persons w...

Страница 9: ...al equipment must be protected against direct contact according to their volt age frequency usage category and place of operation by insulation position arrangement or permanent fit tings The electric...

Страница 10: ...equipment has to be started up a second per son should always be present to disconnect the equipment in an emergency situation Always carry out work with greatest care and attention Watch out for the...

Страница 11: ...in the condensate surge tank The air dried in this way is stored in the air storage tank with a pressure between 3 0 and 5 5 bar A pressure monitor ensures sufficient compressed air in the air storag...

Страница 12: ...4 Equipment output 5 Motor protective switch Q4 to manually switch the compressor on and off features a built in protective relay to protect the motor from excessive current consumption 6 Main switch...

Страница 13: ...onnection of a second pressurisation system e g for maintenance and repair services 76 Condensate surge tank 90 Door switch S8 Option interrupts the signal output when actuated reactivates the signal...

Страница 14: ...1 displays the pressure in the air storage tank 9 1 14 Minidisplay shows the most important system parameters and allows for their manipulation 15 Total air flow meter 15 2 displays the total air flo...

Страница 15: ...ignal LED A illuminates when the common system signal is pending runtime fault T humidity fault F high pres sure fault H or compressor fault M 42 Signal LED W illuminates when the preset maintenance i...

Страница 16: ...sure 14 1 restricts the air flow to the outlet so as to prevent exceeding the maximum quantity delivered to the equip ment 28 Non return valve 4 1 prevents a reversed flow of pressurised air from the...

Страница 17: ...ensor for MFR monitors the relative humidity of the output air When reaching the upper limit the MFR activates fault F and shuts the system down 115 Test flange 7 3 for air tank inspection RTS 2600D R...

Страница 18: ...On 55 Signal LED T Runtime 56 Signal LED Ext Signal in 57 Signal LED Ext Signalization 59 Signal LED Y1 state 60 Signal LED Y2 state 61 Signal LED Comp OK 62 Signal LED State Comp in 63 Signal output...

Страница 19: ...he motor contacter switch 72 K1 and activates the signal F when the humidity content of the dried air is inadmissibly high monitors the running time of the compressor max approx 90 min and prevents po...

Страница 20: ...d strains LANCIER Monitoring assumes no liability whatsoever for wall mounting The place of mounting should be dry and swept clean Minimum distance to adjacent walls and equipment 400 mm Setting up an...

Страница 21: ...with 1 phase PE protective earth to green yellow N neutral to blue L1 Phase to black or brown 5 core with 3 phases PE protective earth to green yellow N neutral to blue L1 Phase to black L2 Phase to...

Страница 22: ...nate 49 51 47 64 66 Set the equipment into operation charge equipment Main switch signal voltage DC 6 is switched on Turn motor protective switch 5 to I The compressor starts Check indications of Mini...

Страница 23: ...At least one of the red LEDs of the 8 digit humidity display 39 7 and 8 digit illuminate The red LED A 41 illuminates on the Minidisplay 13 The red Signal LED F 48 illuminates in the MFR pressurised...

Страница 24: ...Close safety valve high pressure 25 Then carry out function testing Remount connecting block cover 11 MFR 52 48 54 67 49 51 59 61 62 47 63 65 The humidity monitoring activates itself automatically af...

Страница 25: ...ponents Risk of injury Take caution with heated components Check and set reference value motor protective switch back up fuse Check setting Reference value of setting screw 78 RTS 1000D 230 V 50 Hz ca...

Страница 26: ...25 7 31 30 B Pressure switch cable pressure too high 30 Close shut off valve 9 Increase cable pressure by turning the pressure reducer 7 to the right observe cable pressure manometer 12 the pressure...

Страница 27: ...re 12 must display 12 the required cable pressure otherwise Set cable pressure to the value in keeping with the order Operating voltage is switched on shut off valve 9 is closed Turn the setting screw...

Страница 28: ...pressure and then the cut in pressure because changing the cut out pressure leads to a change in the cut in pressure This means the difference between cut out and cut in pressure stays the same Once...

Страница 29: ...limiting valve 34 and the manometer high pressure 13 so the manometer high pressure 13 can be used as a test gauge Close safety valve high pressure 25 Switch on operating voltage The manometer high p...

Страница 30: ...t LED A 64 illuminates on the MFR If the humidity shut down process is not executed discharge tank again by opening safety valve high pressure 25 in order to start a new compressor run Close safety va...

Страница 31: ...on of the pressurisation system In order to get immediate humidity moni toring the F off operation must be overridden Press button F Off 44 of the Minidisplay or 67 of the MFR for approx 5 seconds The...

Страница 32: ...red by the manufacturer only Check the watchdog timing compressor Deadly risk Working on open live equipment Do not operate the equipment with damp hands Caution live components Setpoint value The max...

Страница 33: ...if a signal line is connected 45 41 42 Check door switch Option RTS 2600D RTS 5200D only Deadly risk Working on open live equipment Do not operate the equipment with damp hands Caution live component...

Страница 34: ...urised air consumers Assignment outputs flow meters RTS 2600D und RTS 5200D If flow meters are installed the assignment to the connect ion nozzle is as follows Flow meters read line by line from left...

Страница 35: ...ry system Set mobile system into operation while observing the respective instruction manual and safety instruc tions Retrofit kit signalisation for emergency mode For easy and quick connection of the...

Страница 36: ...lization 68 was activated 66 Signal LED Option ext Tank illuminates when signal A was activated an pressurised air is supplied from an optionally connected backup air storage tank 89 Signal LED Signal...

Страница 37: ...motor protec tive switch Q4 5 When the the stationary system is switched on again the monitoring of the mobile emergency system is shut down automatically Signal LED Ext Signalization 57 turns off The...

Страница 38: ...en cabinet door Close shut off valve 9 2 Interrupt signal output RTS 2600D and RTS 5200D equipped with optional door switch 90 only to avoid the forwarding of fault signalisation effected by servicing...

Страница 39: ...display 14 for 5 seconds The value is reset to 400 The Signal output LED W 63 of the MFR 73 turns off The remaining operating hours until the next maintenance are indicated in the Minidisplay 14 89 69...

Страница 40: ...tightening the connecting nut on the filter head 94 RTS 5200D Clean seals A B and C if necessary replace worn seals Cover hollow grub screw 95 with O ring C and then with seal A Screw hollow grub scre...

Страница 41: ...off valve 9 Close cabinet door The optional signal interruption by the door switch 90 will be retracted LED signal interruption 89 turns off in the MFR 73 5 Measure humidity of air e g with psychrome...

Страница 42: ...ead 20 Undo cylinder head screws 18 Remove cylinder head 20 suction and pressure valves with seals 21 25 Undo fastening screws 18B of cylinder 26 and remove cylinder from pistons 1 3 Clean and if nece...

Страница 43: ...Page 43 Compressor VD 7 2 RTS 1000D and VD 28 2 RTS 2600D B...

Страница 44: ...ssor parts Dry clean all parts Replace damaged or worn valves Replace seals for cylinder and cylinder head 1 4 Assemble compressor Fit both piston rings 27 turned 180 Replace backer strip 29 and sprin...

Страница 45: ...Page 45 Compressor VD 50 4 RTS 5200D...

Страница 46: ...rying agent container Dry clean all parts Replace worn o rings M Replace filter discs L and O Replace worn sealing rings L and N 2 4 Assemble drying agent container Insert new filter disc O PE sealing...

Страница 47: ...34 Pull back plastic cap 106 for release and turn anti clock wise as far as it will go to relieve the valve Unscrew upper housing 107 from base part 108 Take out setting screw 109 spring 110 and press...

Страница 48: ...of the whole system for impermeability 10 After maintenance If necessary re establish connection to consumer load and open shut off valve 9 Close door Causes and remedy of faults Signal Fault Cause Re...

Страница 49: ...maintenance of double non return valve see page 47 replace if nec essary Check cycle time see page 32 Watch relay KY1 u KY2 check wiring and plugs of solenoid valves Check solenoid valves and replace...

Страница 50: ...fuses Depressurise equipment Open safety valve high pressure 9 for this Close safety valve high pressure 9 2 Search for and remedy faults according to charts Causes and remedying of faults pages 48 a...

Страница 51: ...idity monitoring RTS 2600D 5200D Warning Pressing the button F off overrides the humidity monitoring The button must be used only if a fault occurred the high pressure safety valve 25 is open and the...

Страница 52: ...compl 073282 000 9 Pressure switch high pressure 2 0 bar RTS 2600D RTS 5200D only no illustration 045416 000 10 Pressure monitor 36 006464 000 11 Non return valve 28 053093 000 12 Safety valve cable...

Страница 53: ...r 25 023791 000 9 Non return solenoid valve block 114 no illustration position only 021551 000 10 Membrane pressure limiting valve 113 no illustration 030077 030 11 Micro filter compl 33 see page 54 1...

Страница 54: ...lar sieve 1 00 kg RTS 1000D u RTS 2600D 064786 000 Molecular sieve 2 25 kg RTS 5200D 022528 000 2 Cylinder tube RTS 1000D u RTS 2600D 004482 000 Cylinder tube RTS 5200D 019453 000 3 Mounting bolt RTS...

Страница 55: ...y C 034390 000 1 2 Electrics Item Name Order no 1 Auxiliary switch 42 of motor protective switch Q4 5 067955 000 2 Motor contacter switch K1 56 073610 000 Auxiliary switch 42 of motor contacter switch...

Страница 56: ...F 533 019763 000 39 Cap AF 535 019765 000 40 Olive AF 567 A 019767 000 Service packet K 260 019771 000 Compressor RTS 2600D type VD 28 2 Item Name Order no Compressor type VD 28 2 compl 34 011595 000...

Страница 57: ...Compressor VD 7 2 and VD 28 2 Page 57...

Страница 58: ...ve plate AF 543 019739 000 23 Suction valve AF 544 019741 000 24 Cylinder seal AF 521 019743 000 25 Cylinder AF 509 019745 000 26 Piston ring AF 541 011601 000 27 Backer strip AF 540 019749 000 28 Pis...

Страница 59: ...Page 59 Compressor VD 50 4...

Страница 60: ...valve Interim pressure 11 1 Manometer High pressure 11 2 Manometer Cable pressure 1 11 3 Manometer Cable pressure 2 11 4 Manometer Interim pressure 11 5 Contact manometer High pressure 11 6 Contact m...

Страница 61: ...Page 61 Pneumatics diagram RTS 1000D RTS 2600D and RTS 5200D no 073445 072...

Страница 62: ...gnal relay H K15 Signal relay N K16 Time relay 8 min 1 K17 Time relay 8 min 2 K18 Switch clock K19 Switching relay K20 Signal relay W K21 Time relay Backlash K22 Switching relay K23 Signal relay V M1...

Страница 63: ...Page 63 Circuit and wiring diagram RTS 1000D RTS 2600D und RTS 5200D no 073659 000...

Страница 64: ...gnal relay H K15 Signal relay N K16 Time relay 8 min 1 K17 Time relay 8 min 2 K18 Switch clock K19 Switching relay K20 Signal relay W K21 Time relay Backlash K22 Switching relay K23 Signal relay V M1...

Страница 65: ...Page 65 Circuit and wiring diagram RTS 1000D RTS 2600D und RTS 5200D no 073586 000...

Страница 66: ...Page 66...

Страница 67: ...Page 67...

Страница 68: ...nsulted EN 12100 1 und 2 Machine safety EN 286 1 Simple imitation pressure tank for air or nitrogen part 1 EN 60204 1 Electrical fittings of machines EN 61000 6 1 and 2 Interference resistance fault f...

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