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KV5000 Instrument & Software 

Operation and Instruction Manual 

 

KV5000-Manual

    

 

-

9-

 

3  Getting Started 

 

The  instructions  for  preparing  the  equipment 

assume  that  the  user  is  aware  of  the  contents  of 
this  document,  which  lists  the  warranty  conditions 
and important precautions.

 

 

3.1  Packing List

 

 

  KV5000 Kinematic Viscosity Instrument 

  K23702OS-03040 Reflector 

  K23702OS-03038 Reflector Holder (2) 

  K23700-02002 Port Cover Assembly (7) 

  KV5000-Manual

 

KV5000  Kinematic  Viscosity 

Instrument  with  Optical  Detection  System 
Operation and Instruction Manual 

 
Accessories  (purchased  separately,  see  Section 
4.2 for more information): 
 

  K23780-CF Optical Sensor for Cannon

®

-Fenske 

viscometers 

  K23780-RF Optical Sensor for Reverse Flow 

viscometers 

  K23780-UB Optical Sensor for Ubbelohde 

viscometers 

 

3.2  Unpacking 

 

1. 

Check  Shock Watch  Label  on  Cardboard  Box 
for  indication  of  rough  handling  and  possible 
damage.  

 

2. 

Check  labeling  for  correct  orientation  of 
instrument. (e.g. This Side Up) 

 

3. 

Carefully  open  top  of  box  with  box  cutter  and 
remove packing foam.  

 

4. 

Look inside bath from top of box, to verify that 
the Glass Bath Jar is in tact.  

 

5. 

Make  two  additional  vertical  cuts,  using  box 
cutter,  along  length  of  two  sides  of  the  box 
and remove packing foam.  

 

6. 

Extract  instrument  and  place  on  suitable  cart 
for transportation to work area / lab bench.  

 

WARNING:

 Be sure two or more individuals 

are  available  for  extracting  and  lifting  instrument 
from  box  to  cart  and  from  cart  to  bench. 
Individuals  must  lift  in  accordance  to  proper 
technique. See Figure below.  

 

 

 

7. 

Lift instrument from cart and place on bench.  

 

8. 

Remove foam insert Borosilicate Glass Jar as 
per steps 9 thru 19. 

 

9. 

Using a flat head screwdriver, remove the four 
(4) silver screws located at the four corners of 
the back panel.  

 

10. 

Remove the back panel plate and set aside. 

 

11. 

A  collection  of  wires  runs  from  the  lower 
control  panel  up  the  left  side,  while  looking  at 
the back of the bath. Halfway up the wiring are 
three  points  where  the  wires  can  be 
disconnected. See Figure below:  

 

 

 
12. 

There are a total of three joints to disconnect. 
First  disconnect  the  single  large  cluster  of 
wires  by  pressing  in  the  sides  of  the  lower 
plastic piece then pulling the top plastic piece.  

 

13. 

Then  disconnect  the  two  smaller  joints.  Each 
side  of  the  joint  is  labeled  with  an  identical 
number  one  (1)  or  number  two  (2).  This 
makes  for 

easy 

connection 

when 

re-

assembling the instrument.  

 

14. 

Once the  wiring is completely  disassembled  it 
is  safe  to  remove  the  top  assembly  of  the 
bath.  

 

15. 

Remove the six (6) screws lining the two sides 
of the top assembly with a Philips head screw 
driver. 

 

Содержание KV5000

Страница 1: ...ia New York 11716 1796 USA Toll Free 1 800 878 9070 US only Tel 1 631 589 3800 Fax 1 631 589 3815 http www koehlerinstrument com e mail info koehlerinstrument com Petroleum Testing Analysis Instrument...

Страница 2: ......

Страница 3: ...h the applicable standards set forth in this certification Specifications ASTM D445 ASTM D2532 ASTM D6074 ASTM D6158 IP 71 ISO 3104 DIN 51550 FTM 791 305 NF T 60 100 This unit is tested before it leav...

Страница 4: ......

Страница 5: ...KV5000 Instrument Software Operation and Instruction Manual KV5000 Manual 1...

Страница 6: ...KV5000 Instrument Software Operation and Instruction Manual KV5000 Manual 2...

Страница 7: ...is given cataloging the items that require separation from the equipment along with basic information on subsequent processing or recycling prior to disposal of the equipment http www dpa system dk e...

Страница 8: ...mum the following substances preparations and components have to be removed from any separately collected WEEE Mercury containing components such as switches or backlighting lamps compact fluorescent...

Страница 9: ...tion 14 5 1 Bath 14 5 2 Power 15 5 3 Engage the Viscometer in Optical Sensor Assembly 15 5 4 Adjusting the Sensors 17 5 5 Control Panel Operation 18 5 6 Test Procedure 19 6 Safety Features 21 6 1 Over...

Страница 10: ...KV5000 Instrument Software Operation and Instruction Manual KV5000 Manual 6 10 Service 27 11 Storage 27 12 Warranty 27 13 Returned Goods Policy 27 Notes 28...

Страница 11: ...range of accurate and reliable instrumentation as well as support for your laboratory testing programs Please do not hesitate to contact us at any time with your inquiries about equipment tests or tec...

Страница 12: ...s Any modification or alteration of this equipment from that of factory specifications is not recommended voids the manufacturer warranty product safety performance specifications and or certification...

Страница 13: ...box and remove packing foam 6 Extract instrument and place on suitable cart for transportation to work area lab bench WARNING Be sure two or more individuals are available for extracting and lifting...

Страница 14: ...quipment WARNING Certain mechanical stresses applied to the tempered glass front panel and inner the inner borosilicate glass jar pose a hazard to personnel Impacts to these during normal operation ca...

Страница 15: ...t This port allows for independent temperature measurement of the bath temperature with a thermometer or a Pt 100 RTD probe for precise temperature measurements and digital temperature controller cali...

Страница 16: ...8 500 C02 OS 500 8 1 600 to 8 000 378 600 C02 OS 600 20 4 000 to 20 000 378 650 C02 OS 650 45 9 000 to 45 000 378 700 C02 OS 700 100 20 000 to 100 000 Ubbelohde Viscometers Ubbelohde viscometers measu...

Страница 17: ...eter holders for use with the KV 5000 The correct holder must be used with the corresponding viscometer tube for proper operation Viscometer Tube Type Corresponding Holder Cannon Fenske Routine K23381...

Страница 18: ...ol to learn the heating parameters needed for any particular set point temperature This operation should be done when installing a new unit after replacing or changing the bath medium type or utilizin...

Страница 19: ...or volatilize producing flammable vapors below the maximum instrument operating temperature 25 C NOTE Coloration of the Mineral or Silicon Bath Oil is an indication that the Medium must be changed Se...

Страница 20: ...e Figure 8 Viscometer Tube Completely Inserted in the Optical Sensor Assembly Optical wires are not shown for illustrative purposes only If the optical sensor assembly has a Teflon retaining ring rath...

Страница 21: ...d the receiver When the signal can pass between the two sensors the upper orange light will be on When the signal is interrupted when a meniscus passes through the orange light will flicker or turn of...

Страница 22: ...he viscometer parameters displayed 4 Test Data Displays the run time during a test in seconds Time 1 indicates the elapsed time for a standard test for a viscometer with a single constant The Time 2 i...

Страница 23: ...test procedure listed in section 1 2 of this document when performing Kinematic viscosity testing After the main power switch to the instrument is turned on the control panel will illuminate and disp...

Страница 24: ...n The status will automatically change from RUN to RUN 2 Once the sample passes the second indicator line on the viscometer tube the TIME 2 will automatically stop the status will change from RUN 2 to...

Страница 25: ...s providing proper and adequate voltage Check if Overpower Protection circuitry located directly behind the temperature controller inside the front tray has been activated Check if line switch is in t...

Страница 26: ...ose of this material and its container to a hazardous of special waste collection point Country State or local laws may impose additional regulatory requirements regarding disposal Dispose in accordan...

Страница 27: ...from the main instrument it is now easy to access the inside of the bath jar for further cleaning 16 With the top assembly resting on its back it is now possible to clean the heating coils stirrer bl...

Страница 28: ...low Blow Fuse 0 25A 5x20 mm 278 003 001 Slow Blow Fuse 3 15A 5x20mm 278 020 004 Time Delay Fuse 20A 600VAC 278 102 003 Fast Acting Fuse 0 5A 2AG 275 103 044 Temperature Controller 100 240V with RS 232...

Страница 29: ...KV5000 Instrument Software Operation and Instruction Manual KV5000 Manual 25 9 Wiring Diagrams 9 1 Unit Wiring...

Страница 30: ...t for Amp 3 3 Brown 9 9 Blue Y3 V White 10 10 Blue Black X6 Output for Amp1 White 11 11 Blue White X7 Output for Amp 2 White 12 12 Blue Red X10 Output for Amp 3 4 Brown 13 13 White Y4 V White 14 14 Wh...

Страница 31: ...f the product to the factory The sole responsibility of Koehler Instrument Company and the purchaser s exclusive remedy for any claim arising out of the purchase of any product is the repair or replac...

Страница 32: ...KV5000 Instrument Software Operation and Instruction Manual KV5000 Manual 28 Notes...

Страница 33: ...KV5000 Instrument Software Operation and Instruction Manual KV5000 Manual 29 Notes...

Страница 34: ...KV5000 Instrument Software Operation and Instruction Manual KV5000 Manual 30 Notes...

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