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9

Prefabricated Fireplace Installation

A factory-built fireplace will require modification prior
to installation of the insert.

Modification

1.  Remove any fuel grate and other components if

attached. On most models, the firegrate is attached
to the unit with brackets which can be cut or pried off.

2.  Remove the damper assembly. This includes the

damper blade, handle and any linkage.  Two 3” liners
must be able to pass through the damper area.

3.  Remove any firescreen or door assembly. This is

usually accomplished with removal of a support rod
on the inside of the fireplace frame.

4.  Remove the metal ashlip, if appropriate, to allow the

insert to sit flat within the fireplace. Be sure to
reinstall any screws removed.

IMPORTANT:

BEFORE STARTING THIS INSTALLATION, MAKE SURE THAT A
GAS LINE CAN BE INSTALLED OR IS INSTALLED TO THE FIRE-
BOX.  THIS SHOULD ONLY BE DONE BY A QUALIFIED OR
LICENSED PLUMBER OR GAS FITTER.

Installation

Follow the same installation procedural steps detailed
on the preceding page for masonry fireplaces.

Figure 3.  Duct collar locations.

Exhaust
Collar

Air Inlet
Collar

Dual 3” Listed Liners

VERY IMPORTANT NOTICE:

THE USE OF AN EXISTING CHIMNEY AS AN

AIR INTAKE IS NOT COVERED UNDER THE

ANSI Z21.88-1999-CSA 2.33-M99 TEST

METHODS AND RESULTING ITS/WHI

PRODUCT CERTIFICATION.  THE CODE

AUTHORITY HAVING JURISDICTION MUST

BE CONSULTED PRIOR TO PROCEEDING

WITH THIS INSTALLATION METHOD.

Figure 4.  Venting through prefabricated
fireplace chimney.

Metal block off
plate must be
installed if the
intake duct
does not extend
to the chimney
termination.

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Intake air for
 combustion

Intake flex must
extend  minimum 6’
into the chimney pipe

GI 450 DV
KATAHDIN

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Listed Direct Vent
Termination Cap
Required

Top  sealing
anchor plate
required

Listed flexible
gas liners
Max. Height: 35 ft.
Min. Height:  10 ft.

Factory-built
chimney pipe

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Maintain the proper
clearance to mantel
and trim

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Содержание GI 450 DV Katahdin

Страница 1: ...or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call you gas supplier from a n...

Страница 2: ...2...

Страница 3: ...eration 20 Maintenance 20 Service Log 21 Illustrated Parts Diagram 22 Replacement Parts 23 Antique Brick Panel Kit 24 Appendix Leg Levelers 26 Lighting Instructions BACK COVER J tul GI DV Katahdin Dir...

Страница 4: ...ch Pipe sealant 10mm open end wrench 1 2 7 16 open end wrench Phillips head screwdriver Flat head screwdriver 1 4 nut driver Gloves Safety glasses Torx T20 screwdriver Leak test solution 15 3 8 Input...

Страница 5: ...tels reglements selon les Codes d installation CAN CGA B149 DO NOT OPERATE THIS INSERT IF ANY PART HAS BEEN UNDER WATER Immediately call a qualified service technician to inspect the heater and to re...

Страница 6: ...f ound f ound f ound for installa or installa or installa or installa or installations tions tions tions tions tha tha tha tha that t t t t include include include include include the 2 the 2 the 2 th...

Страница 7: ...uct THE GAS APPLIANCE AND VENT SYSTEM MUST BE VENTED DIRECTLY TO THE OUTSIDE OF THE BUILD ING AND NEVER ATTACHED TO A CHIMNEY SERVING A SOLID FUEL OR GAS BURNING APPLIANCE The minimum vent height abov...

Страница 8: ...cap is required to allow fresh air into the chimney flue and ultimately into the intake duct to the insert 9 9 9 9 9 Compress the ducts so that they are hanging above the height of the fireplace openi...

Страница 9: ...12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 1...

Страница 10: ...the fireplace face D 38 D 38 D 38 D 38 D 38 915mm 915mm 915mm 915mm 915mm t t t t to a Man o a Man o a Man o a Man o a Mantel tel tel tel tel that extends no more than 14 1 2 from the fireplace face N...

Страница 11: ...en tents ts ts ts ts 1 regulator tower labeled for propane 3 regulator tower screws 1 burner orifice 31 NG 51 LPG 1 pilot orifice 30 for LPG 51 for NG Label A applied to the base of the insert Label B...

Страница 12: ...N AN AN ANT T T T T Correct gas pressure is essential for efficient and safe operation of the Katahdin gas insert It is important that the correct gas pressure be established at the time of the instal...

Страница 13: ...appliance and is instrumental in checking for gas leaks The gas control valve on the insert is equipped with pressure test points for gauge connections The gauge connections are located on the front o...

Страница 14: ...WORK ASSUMES RESPONSI BILITY FOR THIS DERATING In C In C In C In C In Canada anada anada anada anada This unit has been tested for installation at high alti tudes in accordance with Canadian test stan...

Страница 15: ...for an accurate representation of the flame appearance This should be done before and between any air shutter adjustments T T T T To adjust o adjust o adjust o adjust o adjust the air shutter the air...

Страница 16: ...TH H H H HE PL E PL E PL E PL E PLUG UG UG UG UG The blower must be electrically grounded in accor dance with local codes or in the absence of local codes with the current NFPA 70 National Electrical...

Страница 17: ...TION AFTER SERVICING THE APPLIANCE ATTENTION AU MOMENT DE L ENTRETIENDES COMMANDES ETIQUETEZTOUS LES FILS AVANT LE DEBRANCHEMENT DES ERREURS DE CABLAGE PEUVENT ENTRAIUN FONC TIONNEMENT INADEQUAT ET DA...

Страница 18: ...T TAB AB AB AB ABI I I I ILIZER B LIZER B LIZER B LIZER B LIZER BAR AR AR AR AR THAT IS SHIPPED WITH THE UNIT THIS STABILIZER ATTACHES TO THE OUTSIDE OF THE FIREBOX AND WILL BRACE THE UNIT AGAINST THE...

Страница 19: ...ra tor and the top 1 8 of the quick drop out thermo couple The pilot flame should project out of the pilot hood 1 at all three ports See Figure 28 8 Slide the surround down into the mounting holes Be...

Страница 20: ...dampened soft cloth Follow with a dry soft towel as desired Take care not to scratch the glass surface WARNING DO NOT USE ABRASIVE CLEANERS ON THE GLASS NEVER CLEAN THE GLASS WHEN IT IS HOT Maintenan...

Страница 21: ..._____ TYPE OF FUEL ___________________________________ FUEL CONVERSION NO _______ YES______ NOTES _________________________________________ _______________________________________________ ____________...

Страница 22: ...10 12 7 14 34 16 18 26 25 22 24 21 20 19 16 15 27 14 28 29 8 13 10 11 4 3 30 9 32 17 23 33 J tul GI J tul GI J tul GI J tul GI J tul GI 450 D D D D DV K V K V K V K V Ka a a a a tahdin tahdin tahdin...

Страница 23: ...tch 220703 33 Exhaust Baffle 220712 GI 450 DV Katahdin Parts List SURROUND PARTS Matte Black Blue Black J tul Iron 1 Breast Plate Left 10394092 10394027 10394085 2 BreastPlate Right 10394192 10394127...

Страница 24: ...e with the cutout in the side panel 6 Install the Left Side Panel Lift the lower panel up enough to allow the side panel to clear it Be sure to push the side forward up against the firebox front 7 Ins...

Страница 25: ...25 Figure 35 Install Left Side Panel Figure 36 Install Upper Rear Panel...

Страница 26: ...clearance remain unchanged from those specified in the Operation Manual Raising the firebox higher than 2 will require that the clearance to mantel and trim be increased by 1 Hearth to Upper Trim 37 H...

Страница 27: ...as is heavier than air and will settle to the floor W W W W WHA HA HA HA HAT T T T T T T T T TO DO I O DO I O DO I O DO I O DO IF F F F F Y Y Y Y YOU S OU S OU S OU S OU SMELL G MELL G MELL G MELL G M...

Страница 28: ...the installation it is important that the these instructions be carefully read and understood J tul maintains a policy of continual product development Consequently products may differ in specificati...

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