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11

Gas Conversion

The GI 450 Katahdin gas insert is shipped from the
factory equipped to use NATURAL GAS.  A conversion kit
is included with the insert for installation to permit use
of Propane fuel. The kit contains all the necessary
components needed to ensure safe operation, including
labeling that must be affixed to the insert.

WARNING:

THE CONVERSION KIT IS TO BE INSTALLED BY AN AUTHO-
RIZED JØTUL SERVICE TECHNICIAN IN ACCORDANCE WITH
THE MANUFACTURER’S INSTRUCTION AND ALL CODES
AND REQUIREMENTS OF THE AUTHORITY HAVING JURIS-
DICTION.  FAILURE TO FOLLOW THESE INSTRUCTIONS
COULD RESULT IN SERIOUS INJURY OR PROPERTY DAM-
AGE.  THE QUALIFIED AGENCY PERFORMING THIS WORK
ASSUMES RESPONSIBILITY FOR THIS CONVERSION.

IN CANADA:

THE CONVERSION SHALL BE CARRIED OUT IN ACCOR-
DANCE WITH THE REQUIREMENTS OF THE PROVINCIAL
AUTHORITIES HAVING JURISDICTION AND IN ACCOR-
DANCE WITH THE REQUIREMENTS OF THE CAN1-B149.1
AND .2 INSTALLATION CODE.
CET EQUIPEMENT DE CONVERSION SERA INSTALLE PAR
UNE AGENCE QUALIFIEE DE SERVICE CONFORMEMENT
AUX INSTRUCTIONS DU FABRICANT ET TOUTES EXIGENCES
ET CODES APPLICABLES DE L’AUTORISES AVOIR LA
JURIDICTION.  SI L’INFORMATION DANS CETTE INSTRUC-
TION N’EST PAS SUIVIE EXACTEMENT, UN FEY, EXPLOSION
OU PRODUCTION DE PROTOXYDE DE CARBONE PEUT
RESULTER BLESSURE PERSONNELLE DE VIE.  L’AGENCE
QUALIFIEE DE SERVICE EST ESPONSABLE DE L’INSTALLATION
N’EST PAS PROPRE ET COMPLETE JUSQU’A L’OPERATION DE
L’APPAREIL CONVERTI EST CHEQUE SUIVANT LES CRITERES
ETABLIS DANS LES INSTRUCTIONS DE PROPRIETAIRE
PROVISIONNEES AVEC L’EQUIPEMENT.

T

TT

T

Tools R

ools R

ools R

ools R

ools Requir

equir

equir

equir

equired:

ed:

ed:

ed:

ed:

1/4”  Nut driver, 7/16” and 1/2” open end wrench or deep
well socket, 4mm allen wrench, Torx t20 or slotted
screwdriver.

Kit

Kit

Kit

Kit

Kit C

 C

 C

 C

 Con

on

on

on

onten

ten

ten

ten

tents:

ts:

ts:

ts:

ts:

1 regulator tower labeled for propane
3 regulator tower screws
1 burner orifice (#31 NG  #51 LPG)
1 pilot orifice ( #30 for LPG, #51 for NG)
Label A - applied to the base of the insert.
Label B - to apply to the rating plate.

IMP

IMP

IMP

IMP

IMPOR

OR

OR

OR

ORT

TT

T

TAN

AN

AN

AN

ANT

TT

T

T:::::

Be sure to unplug the blower before proceeding with
this conversion. The gas supply must be turned off and
disconnected from the valve.

Conversion instructions are also included with the

conversion kit.

 Gas Conversion Procedure

1.

1.

1.

1.

1. Open the bottom grill assembly, release the two glass

clips of the underside of the firebox.

2.

2.

2.

2.

2. Swing the bottom of the glass panel out and lift

slightly. Remove the glass panel by lifting the glass
frame over the brackets at the upper grill assembly.
Note: it is NOT necessary to remove the Upper Grill
assembly.

3.

3.

3.

3.

3. Lift out the andirons and remove the log set  using

care not to scratch or damage logs.

4

4

4

4

4..... Remove burner tube: Lift the rear of the tube and

rotate slightly forward. Slide the tube to the right to
disengage it from the burner orifice.

5

55

55..... Once free of the orifice, continue to rotate forward so

that screen and tube are easily removed.  Lift out.

6.

6.

6.

6.

6. Change the main burner orifice.  Using a ½” open

end wrench or deep well socket remove the burner
orifice and replace with the appropriate orifice,
supplied in the kit.

77777..... Adjust the air shutter on the burner tube to allow for

the proper mixing of air and gas. See Figure 8.

The correct settings: Natural -  1/4” open

              Propane - 1/4” open

8. 

To change the pilot orifice:  FROM WITHIN THE

FIREBOX, PULL THE PILOT HOOD OFF THE PILOT
ASSEMBLY.  Using a 4mm allen wrench thread
out the pilot orifice (counter clockwise).

  

Replace

with the appropriate orifice:

Tighten orifice into the base of the pilot assembly.  Be
sure the orifice is threaded tightly into the base.  See
fig. 9.

9. Replace pilot hood onto pilot assembly.

Burner Tube

Air Shutter

NOTE:  A

IR

 

SHUTTER

 

SHOULD

 

NEVER

 

BE

            LESS 

THAN

 1/8” 

OPEN

.

Figure 8.

Содержание GI 450 DV Katahdin

Страница 1: ...or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call you gas supplier from a n...

Страница 2: ...2...

Страница 3: ...eration 20 Maintenance 20 Service Log 21 Illustrated Parts Diagram 22 Replacement Parts 23 Antique Brick Panel Kit 24 Appendix Leg Levelers 26 Lighting Instructions BACK COVER J tul GI DV Katahdin Dir...

Страница 4: ...ch Pipe sealant 10mm open end wrench 1 2 7 16 open end wrench Phillips head screwdriver Flat head screwdriver 1 4 nut driver Gloves Safety glasses Torx T20 screwdriver Leak test solution 15 3 8 Input...

Страница 5: ...tels reglements selon les Codes d installation CAN CGA B149 DO NOT OPERATE THIS INSERT IF ANY PART HAS BEEN UNDER WATER Immediately call a qualified service technician to inspect the heater and to re...

Страница 6: ...f ound f ound f ound for installa or installa or installa or installa or installations tions tions tions tions tha tha tha tha that t t t t include include include include include the 2 the 2 the 2 th...

Страница 7: ...uct THE GAS APPLIANCE AND VENT SYSTEM MUST BE VENTED DIRECTLY TO THE OUTSIDE OF THE BUILD ING AND NEVER ATTACHED TO A CHIMNEY SERVING A SOLID FUEL OR GAS BURNING APPLIANCE The minimum vent height abov...

Страница 8: ...cap is required to allow fresh air into the chimney flue and ultimately into the intake duct to the insert 9 9 9 9 9 Compress the ducts so that they are hanging above the height of the fireplace openi...

Страница 9: ...12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 12345 1...

Страница 10: ...the fireplace face D 38 D 38 D 38 D 38 D 38 915mm 915mm 915mm 915mm 915mm t t t t to a Man o a Man o a Man o a Man o a Mantel tel tel tel tel that extends no more than 14 1 2 from the fireplace face N...

Страница 11: ...en tents ts ts ts ts 1 regulator tower labeled for propane 3 regulator tower screws 1 burner orifice 31 NG 51 LPG 1 pilot orifice 30 for LPG 51 for NG Label A applied to the base of the insert Label B...

Страница 12: ...N AN AN ANT T T T T Correct gas pressure is essential for efficient and safe operation of the Katahdin gas insert It is important that the correct gas pressure be established at the time of the instal...

Страница 13: ...appliance and is instrumental in checking for gas leaks The gas control valve on the insert is equipped with pressure test points for gauge connections The gauge connections are located on the front o...

Страница 14: ...WORK ASSUMES RESPONSI BILITY FOR THIS DERATING In C In C In C In C In Canada anada anada anada anada This unit has been tested for installation at high alti tudes in accordance with Canadian test stan...

Страница 15: ...for an accurate representation of the flame appearance This should be done before and between any air shutter adjustments T T T T To adjust o adjust o adjust o adjust o adjust the air shutter the air...

Страница 16: ...TH H H H HE PL E PL E PL E PL E PLUG UG UG UG UG The blower must be electrically grounded in accor dance with local codes or in the absence of local codes with the current NFPA 70 National Electrical...

Страница 17: ...TION AFTER SERVICING THE APPLIANCE ATTENTION AU MOMENT DE L ENTRETIENDES COMMANDES ETIQUETEZTOUS LES FILS AVANT LE DEBRANCHEMENT DES ERREURS DE CABLAGE PEUVENT ENTRAIUN FONC TIONNEMENT INADEQUAT ET DA...

Страница 18: ...T TAB AB AB AB ABI I I I ILIZER B LIZER B LIZER B LIZER B LIZER BAR AR AR AR AR THAT IS SHIPPED WITH THE UNIT THIS STABILIZER ATTACHES TO THE OUTSIDE OF THE FIREBOX AND WILL BRACE THE UNIT AGAINST THE...

Страница 19: ...ra tor and the top 1 8 of the quick drop out thermo couple The pilot flame should project out of the pilot hood 1 at all three ports See Figure 28 8 Slide the surround down into the mounting holes Be...

Страница 20: ...dampened soft cloth Follow with a dry soft towel as desired Take care not to scratch the glass surface WARNING DO NOT USE ABRASIVE CLEANERS ON THE GLASS NEVER CLEAN THE GLASS WHEN IT IS HOT Maintenan...

Страница 21: ..._____ TYPE OF FUEL ___________________________________ FUEL CONVERSION NO _______ YES______ NOTES _________________________________________ _______________________________________________ ____________...

Страница 22: ...10 12 7 14 34 16 18 26 25 22 24 21 20 19 16 15 27 14 28 29 8 13 10 11 4 3 30 9 32 17 23 33 J tul GI J tul GI J tul GI J tul GI J tul GI 450 D D D D DV K V K V K V K V Ka a a a a tahdin tahdin tahdin...

Страница 23: ...tch 220703 33 Exhaust Baffle 220712 GI 450 DV Katahdin Parts List SURROUND PARTS Matte Black Blue Black J tul Iron 1 Breast Plate Left 10394092 10394027 10394085 2 BreastPlate Right 10394192 10394127...

Страница 24: ...e with the cutout in the side panel 6 Install the Left Side Panel Lift the lower panel up enough to allow the side panel to clear it Be sure to push the side forward up against the firebox front 7 Ins...

Страница 25: ...25 Figure 35 Install Left Side Panel Figure 36 Install Upper Rear Panel...

Страница 26: ...clearance remain unchanged from those specified in the Operation Manual Raising the firebox higher than 2 will require that the clearance to mantel and trim be increased by 1 Hearth to Upper Trim 37 H...

Страница 27: ...as is heavier than air and will settle to the floor W W W W WHA HA HA HA HAT T T T T T T T T TO DO I O DO I O DO I O DO I O DO IF F F F F Y Y Y Y YOU S OU S OU S OU S OU SMELL G MELL G MELL G MELL G M...

Страница 28: ...the installation it is important that the these instructions be carefully read and understood J tul maintains a policy of continual product development Consequently products may differ in specificati...

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