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JOHNSON CONTROLS

114

FORM 160.10-O1

ISSUE DATE: 4/27/2018

SECTION 3 - OPTIVIEW DISPLAY MESSAGES

The chiller can be started after the temperatures are

within 3.0°F of one another and the compressor switch

is placed in the

STOP/RESET (O)

position.

Discharge – High Temperature

This message indicates the discharge temperature has

increased above 220.0°F. The chiller can be re-started

after the temperature decreases below 220.0°F and the

compressor switch is placed in the

STOP/RESET (O)

position.

Discharge – Low Temperature

This message indicates the discharge temperature has

decreased below 30.0°F. The chiller can be re-started

after the temperature increases above 30.0°F and the

compressor switch is placed in the

STOP/RESET (O)

position.

Oil – High Temperature

The oil temperature, as sensed by the oil temperature

thermistor, is above 180.0°F. The chiller can be started

after the temperature decreases below 180.0°F and the

compressor switch is placed in the

STOP/RESET (O)

position.

Oil – High Differential Pressure

Indicates the differential oil pressure increased above

60.0 PSID (159.0 PSID, if equipped with an auxil-

iary oil pump) while the oil pump was running. The

differential oil pressure is the difference between the

output of the sump oil pressure transducer (system

low pressure) and the output of the pump oil pressure

transducer (system high pressure). The chiller can be

started after the differential oil pressure decreases be-

low 60.0 PSID and the compressor switch is placed in

the

STOP/RESET (O)

position.

Oil – Low Differential Pressure

This message indicates the differential oil pressure is

below the low pressure cutout setpoint while the chiller

was running or dropped to less than 5.0 PSID above the

low pressure cutout by the last five (5) seconds of the

SYSTEM PRELUBE period. The differential oil pres-

sure is the difference between the output of the sump

oil pressure transducer (system low pressure) and the

output of the pump oil pressure transducer (system high

pressure). The chiller can be started after the compres-

sor switch is placed in the

STOP/RESET (O)

position.

Auxiliary Safety – Contacts Closed

The auxiliary safety shutdown contacts, connected to

I/O board TB4-31 have closed, initiating a safety shut-

down. This input is connected to the electromechanical

low differential oil pressure switch (LOPCO) installed

on chillers retrofitted with the OptiView panel. The

chiller can be started after the safety contacts open and

the compressor switch is placed in the

STOP/RESET

(O)

position.

Control Panel – Power Failure

A control panel power failure has occurred. If the power

failure duration was less than the duration of the pro-

grammed SYSTEM COASTDOWN period, the re-

mainder of the coastdown is performed upon restoration

of power. The chiller can be started after the compres-

sor switch is placed in the

STOP/RESET (O)

position.

The control center indicates a cycling shutdown when

this message is displayed in orange characters; a safety

shutdown when displayed in red characters. The control

center can be configured for auto-restart or manual re-

start after power failure by a qualified Service technician

following instructions in the

OptiView Control Center

Retrofit Kit - Trane Service Manual (Form 160.10-M1).

Motor or Starter – Current

Imbalance

The three phase compressor motor current imbalance

was higher than 30% continuously for 45 seconds. The

imbalance is not checked until the chiller has been run-

ning for at least 45 seconds and the average of the three

phases of motor current is greater than 80% of the pro-

grammed 100% chiller Full Load Amps. The average

is calculated as: Iave = (Ia+Ib+Ic) / 3. The imbalance

is calculated as:

(Ia-Iave)+(Ib-Iave)+(Ic-Iave)] x 100

2(Iave)

The Mod “B” Solid State Starter detects the imbalance

condition and transmits the condition to the OptiView

Control Center microboard via serial communica-

tions. The Variable Speed Drive returns the 3-phase

motor current values to the OptiView Control Center

microboard where the unbalance calculation is per-

formed. This safety shutdown is not performed on

electromechanical starter applications.

Motor – High Winding Temperature

This message indicates that a motor winding for cur-

rent phase A, B, or C has exceeded the programmed

winding cutout temperature, initiating a chiller shut-

Содержание YORK OPTIVIEW CONTROL CENTER

Страница 1: ...L CENTER RETROFIT KIT FOR TRANETM LOW PRESSURE CENTRIFUGAL CHILLERS OPTIVIEWTM CONTROL CENTER NON YORK CENTRIFUGAL LIQUID CHILLERS OPERATION MANUAL SUPERSEDES 160 10 O1 310 Form 160 10 O1 418 Issue Da...

Страница 2: ...his document and any referenced materials This in dividual shall also be familiar with and comply with all applicable industry and governmental standards and regulations pertaining to the task in ques...

Страница 3: ...for damage due to misuse The chiller must not be operated outside the design pa rameters specified in any of the manuals included with the OptiView Retrofit Kit and the Trane unit Structural Support...

Страница 4: ...document are indicated with a line along the left or right hand column in the area the revision was made These revisions are to technical in formation and any other changes in spelling grammar or form...

Страница 5: ...able Speed Drive Details Screen 2 53 Adaptive Capacity Control Details Screen 55 Harmonic Filter Details Screen 1 57 Harmonic Filter Details Screen 2 59 Motor Temperature Screen 61 Setpoints Screen 64...

Страница 6: ...URE 20 ACC Details Screen 55 FIGURE 21 Harmonic Filter Details Screen 1 57 FIGURE 22 Harmonic Filter Details Screen 2 59 FIGURE 23 Motor Temperature Screen 61 FIGURE 24 Setpoints Screen 64 FIGURE 25 S...

Страница 7: ...URE 49 Sample Printout Custom Screen Report 128 FIGURE 50 Sample Printout Adaptive Capacity Control New Map Point Report 128 FIGURE 51 Sample Printout Adaptive Capacity Control Existing Map Points Rep...

Страница 8: ...e Limits 105 TABLE 6 Starter High Supply Line Voltage Limits 106 TABLE 7 LCSSS Low Supply Line Voltage Thresholds 108 TABLE 8 LCSSS High Supply Line Voltage Thresholds 108 TABLE 9 Evaporator Pressure...

Страница 9: ...eters are clearly and intuitively marked Instructions for specific operations are provided on many of the display screens RETROFIT KIT DESCRIPTION The OptiView Control Center Retrofit Kit for Trane ce...

Страница 10: ...troubleshooting informa tion for service technicians are included in OPTIVIEW CONTROL CENTER RETROFIT KIT TRANE SER VICE MANUAL FORM 160 10 M1 Also included in the Service manual are detailed descript...

Страница 11: ...e control of the chiller as well as 24 hour per formance monitoring from a remote site The chiller also maintains the standard digital remote capabilities as well Both of these remote control capabili...

Страница 12: ...JOHNSON CONTROLS 12 FORM 160 10 O1 ISSUE DATE 4 27 2018 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 13: ...sed on the screen currently shown on the display Eight buttons are located on the right side of the panel and are primarily used for navigation be tween system screens There are five buttons at the ba...

Страница 14: ...isplay Only Values in this group are read only parameters which provide information about the chiller operation This type of information may be represented by a numerical value text or an LED image If...

Страница 15: ...lue is accept ed and the dialog box disappears If the value is out of range the value is not accepted and the user is prompted to re enter a value The chiller will begin to operate based on the new pr...

Страница 16: ...l Sump Screen Electro Mechanical Starter Screen Motor Temperature Screen Mod B Solid State Starter Screen Motor Temperature Screen Variable Speed Drive Screen VSD Details Screen ACC Details Screen Mot...

Страница 17: ...load amps utilized by the system Operating Hours Displays the cumulative operating hours of the chiller OVERVIEW The Home screen is the default display screen on the OptiView LCD The primary values wh...

Страница 18: ...ledges a warning condition and resets the message display associated with the condi tion Soft Shutdown Access Level Required OPERATOR This key available only when the compressor is run ning initiates...

Страница 19: ...limit and the pulldown demand limit values For a VSD system the adaptive capacity control and harmonic fil ter information is controlled under this screen Setpoints This screen provides a single locat...

Страница 20: ...liquid exits the condenser Condenser Liquid Temperature Return This display indicates the temperature of the condenser liquid as the liquid enters the condenser OVERVIEW This screen gives a general o...

Страница 21: ...sducer com pressor housing The displayed value includes offset pressure derived from auto zeroing during the system prelube If either of the transducers used to calculate this differential are out of...

Страница 22: ...This display indicates the difference between the leaving chilled liquid temperature and the evaporator refrigerant temperature The evaporator refrigerant temperature will be represented by the evapor...

Страница 23: ...the chilled liquid temperature is 45 0 F then the remote de vice is able to change and set the leaving chilled liquid temperature setpoint over the range 45 0 55 0 F A remote device that provides an...

Страница 24: ...iller is in Water chilled liquid mode This feature allows the user to enable or disable the Smart Freeze operation which permits the chiller to run closer to the freeze point without shutting down Ser...

Страница 25: ...ither open or close of the Vane Actuator OVERVIEW This is a sub screen of the evaporator screen The load rate setpoint is accessible in this screen This applica tion does not utilize agitator valves D...

Страница 26: ...RVICE This is the setpoint entered by the startup technician used to provide a deadband between the open and close of the valve This is used to prevent the valve from hunting Open Pulse Time Access Le...

Страница 27: ...t sensor kit Sub Cooling Temperature This display indicates the difference between the con denser refrigerant temperature and the drop leg refrig erant temperature Will only be displayed if the drop l...

Страница 28: ...sensor output on Trane chillers Should be enabled for Trane applications where the optional refrigerant sensor kit is installed Condenser Refrigerant Temperature Enabled Disabled Access Level Required...

Страница 29: ...aining the oil from the purge tank OVERVIEW This screen displays a cutaway view of the purge tank if the chiller is equipped with a York TurboGuard II Purge System LED s depict the state of the float...

Страница 30: ...a rolling count of purge exhausts that occurred in the last 60 minutes The count remains at 60 until the chiller is restarted whereupon the count is reset to 0 PROGRAMMABLE High Efficiency Purge Syst...

Страница 31: ...sure calculation will not be performed if either transducer is out of range and the offset value will be 0 PSI in this instance Oil Sump Temperature Displays the temperature of the oil in the sump OVE...

Страница 32: ...e in the process of closing Pre Rotation Vanes Position Variable Speed Drive and Hot Gas Option only Access Level Required SERVICE This value displays the present position of the pre rotation vanes as...

Страница 33: ...d Drive Service techni cians refer to the OptiView Control Center Retrofit Kit Trane Service Manual Form 160 10 M1 Hot Gas Access Level Required SERVICE If the chiller is equipped with a hot gas bypas...

Страница 34: ...liquid tem perature and the leaving chilled liquid temperature setpoint OVERVIEW This screen displays a cutaway view of the hot gas bypass valve All setpoints relating to hot gas bypass control are m...

Страница 35: ...ce technicians refer to the OptiView Control Center Retrofit Kit Trane Service Manual Form 160 10 M1 for additional information Surge Sensitivity Access Level Required SERVICE This setting is used to...

Страница 36: ...Trane Service Manual Form 160 10 M1 for an explanation of this function OVERVIEW This screen displays a cutaway view of the chiller com pressor revealing the pre rotation vanes and provides the capab...

Страница 37: ...e after calibration has started Service technicians refer to the OptiView Control Center Retrofit Kit Trane Service Manual Form 160 10 M1 for an explanation of this function NAVIGATION Home Access Lev...

Страница 38: ...er pressure evaporator pressure evaporator pressure OVERVIEW For chillers equipped with a variable speed drive VSD this screen displays a cutaway view of the chiller compressor revealing the pre rotat...

Страница 39: ...fre quency to the VSD control Incr ement Amount Defines the increment or amount by which the In crease and Decrease keys will modify the present VSD command frequency Raise This key puts the VSD freq...

Страница 40: ...Illuminates for 5 seconds each time a surge is detected by the surge protection feature This LED does not il luminate in response to surge events detected by the compressor VSD adaptive capacity cont...

Страница 41: ...URGE If the shutdown setpoint is disabled and the ex tended run setpoint is enabled the pre rotation vanes are driven closed for ten 10 minutes and WARNING SURGE PROTECTION EX CESS SURGE LIMIT is disp...

Страница 42: ...X CESS SURGE LIMIT is displayed When ten 10 minutes have elapsed the warning message and load inhibit are automatically cleared provided the surge window count is less than or equal to the count limit...

Страница 43: ...the system prelube If either of the transducers used to calculate this differential are out of range the display field will show XX X OVERVIEW This screen displays a close up of the chiller oil sump...

Страница 44: ...default setting Prelube Time Access Level Required Service Allows the system prelube time to be adjusted from 15 seconds to 60 seconds The default setting is 30 sec onds Coastdown Time Access Level R...

Страница 45: ...rammed as a percentage of FLA during the specified pulldown demand time This value will override the motor cur rent limit value during this time period This function is OVERVIEW This screen displays a...

Страница 46: ...tes with 0 minutes as the default Motor Cooling Pump Access Level Required Service This enables motor cooling pump when one of the motor winding temperatures exceed the setpoint pro grammed on the Mot...

Страница 47: ...the chiller is equipped with a Mod B Solid State Starter this screen displays all information pertaining to the operation of the starter DISPLAY ONLY Motor Run LED Illuminates when the digital output...

Страница 48: ...to the starter and allows for proper voltage checking When enabled this range is used to determine a low line and high line voltage threshold for initiating a shutdown Service technicians refer to th...

Страница 49: ...ive amount of kilowatts used over time since the count was last reset OVERVIEW This screen displays information pertaining to chillers equipped with a Variable Speed Drive VSD DISPLAY ONLY Motor Run L...

Страница 50: ...motor current limit value during this time period This function is used to provide energy savings following chiller start up and is adjustable from 30 to 100 with 100 as the default setting Pulldown D...

Страница 51: ...ized OVERVIEW This screen displays more detailed information per taining to a Variable Speed Drive VSD if the chiller is equipped with this style motor control Service techni cians refer to the OptiVi...

Страница 52: ...tage of FLA to be adjusted When the motor current reaches this value the pre rotation vanes will not open further If the motor current rises above this value the pre rotation vanes will close to reduc...

Страница 53: ...SD OVERVIEW This screen displays more detailed information pertain ing to a Variable Speed Drive VSD Service techni cians refer to the OptiView Control Center Retrofit Kit Trane Service Manual Form 16...

Страница 54: ...ion vanes will not open further If the motor current rises above this value the pre rotation vanes will close to reduce cur rent to this setpoint This value is adjustable from 30 to 100 with 100 as th...

Страница 55: ...eature are not included in this total OVERVIEW This screen displays detailed information pertaining to the Adaptive Capacity Control ACC This screen is only available if the chiller is equipped with a...

Страница 56: ...Enabled Disabled The chiller monitors the ACC communications and when a surge point is mapped a short report of system parameters is printed When the ACC auto map print feature is enabled all other pr...

Страница 57: ...formation pertaining to the IEEE 519 Harmonic Filter This screen is only available on the OptiView panel if the harmonic filter is installed DISPLAY ONLY Motor Run LED Illuminates when the digital out...

Страница 58: ...emand Distortion TDD measurements RMS Supply Current L1 L2 L3 Displays the 3 phase RMS voltages across each line PROGRAMMABLE Local Motor Current Limit Access Level Required OPERATOR Allows the maximu...

Страница 59: ...tailed information per taining to the IEEE 519 Harmonic Filter This screen is only available on the OptiView panel if the harmonic filter is installed DISPLAY ONLY Motor Run LED Indicates whether the...

Страница 60: ...ent L1 L2 L3 Displays the 3 phase RMS voltages across each line PROGRAMMABLE Local Motor Current Limit Access Level Required OPERATOR Allows the maximum allowed motor current as a percentage of FLA to...

Страница 61: ...commanded to RUN due to motor temperature The cooling pump must be enabled for this to be displayed OVERVIEW This screen allows the operator to view and change settings relating to the chiller motor...

Страница 62: ...vel Required SERVICE The type of bearing sensor input is selected from this setting digital analog analog and digital The user may also select NONE if there is no input available Bearing Cutout Access...

Страница 63: ...ECTION 2 OPTIVIEW OPERATION FORM 160 10 O1 ISSUE DATE 4 27 2018 2 NAVIGATION Home Access Level Required VIEW Returns the display to the Home screen Motor Access Level Required VIEW Returns the display...

Страница 64: ...overcooling Leaving Chilled Liquid Temperature Cycling Restart Displays the leaving chilled liquid temperature at which the chiller will restart after being shut down OVERVIEW This screen provides a c...

Страница 65: ...locally programmed value of the chilled liquid temperature is 45 F then the remote device is able to change and set the leaving chilled liquid temperature setpoint over the range 45 0 55 0 F A remote...

Страница 66: ...the pre rotation vanes will close to reduce cur rent to this setpoint This value is adjustable from 30 to 100 with 100 as the default setting Pulldown Demand Limit Access Level Required OPERATOR This...

Страница 67: ...serves as a gateway to more sub screens for defining general system param eters Time and date along with specifications as to how the time will be displayed 12 or 24 hour format can be set at this scr...

Страница 68: ...12 hour AM or PM must also be selected when entering time Clock Enabled Disabled Access Level Required OPERATOR Allows the real time clock to be enabled or disabled The clock will be disabled during...

Страница 69: ...he original Sales Order information for the chiller system Operations Access Level Required VIEW Advances to the sub screen displaying operating pa rameters of the chiller system Diagnostics Access Le...

Страница 70: ...chiller operating schedule The Standard weekly schedule is a set of chiller start and stop times based on a Sunday to Saturday week The schedule also al lows for Exception day start and stop times for...

Страница 71: ...n the schedule is disabled the chiller must be manually started and stopped Repeat Sunday Schedule Access Level Required OPERATOR Duplicates the schedule defined for Sunday to the re mainder of the st...

Страница 72: ...or each User ID Service technicians refer to the OptiView Control Center Retrofit Kit Trane Service Manual Form 160 10 M1 OVERVIEW This screen allows the building administrator to as sign up to four 4...

Страница 73: ...ECTION 2 OPTIVIEW OPERATION FORM 160 10 O1 ISSUE DATE 4 27 2018 2 NAVIGATION Home Access Level Required VIEW Returns the display to the Home screen Setup Access Level Required VIEW Returns the display...

Страница 74: ...o communicate with the printer Printer Parity Bits Defines odd or even parity bits for panel printer com OVERVIEW This screen allows definition of the necessary commu nications parameters for COM1 pri...

Страница 75: ...through the COM2 port COM 2 Data Bit s Defines the number of data bits which the panel will use to communicate through the COM2 port COM 2 Parity Bits Defines odd or even parity bits for COM2 communic...

Страница 76: ...The chiller monitors the ACC communications and when a surge point is mapped a short report of system parameters is printed OVERVIEW This screen allows the setup of printer type print re port and prin...

Страница 77: ...elects the report type to print when the Print Report key is pressed This parameter can be selected from the following Status report present system parameters Setpoints report present value of the sys...

Страница 78: ...ay the dialog box used to program information Print Access Level Required VIEW This key prints a sales order data report OVERVIEW This screen shows sales order and chiller specifica tions This data is...

Страница 79: ...ECTION 2 OPTIVIEW OPERATION FORM 160 10 O1 ISSUE DATE 4 27 2018 2 NAVIGATION Home Access Level Required VIEW Returns the display to the Home screen Setup Access Level Required VIEW Returns the display...

Страница 80: ...Diagnostics screen identifies software version in formation This screen also serves as a gateway to view analog and digital input output screens Requires a login access level of SERVICE to view Servi...

Страница 81: ...I O Access Level Required SERVICE Advances to a sub screen which indicates activity for digital inputs and outputs VSD Comms Access Level Required SERVICE This key is only available if the chiller is...

Страница 82: ...e analog screen from the external input output view to the internal input view OVERVIEW This screen displays voltage and counts for the analog inputs and outputs connected to the OptiView Control Cent...

Страница 83: ...ts that are connected to the OptiView Control Center The digital screen is useful to service technicians checking operation of digital inputs and outputs as well as program jumper and switch posi tion...

Страница 84: ...e Diagnostics screen OVERVIEW This screen displays communication error counts for the OptiView panel ACC and VSD This screen is useful for service technicians checking communication error counts betwe...

Страница 85: ...cess level required SERVICE If the chiller is equipped with hot gas bypass this set ting enables and disables the hot gas bypass control feature OVERVIEW This screen allows definition of general param...

Страница 86: ...SERVICE The chiller model key allows the selection of the chill er model The OptiView operating program controls the chiller per the requirements of the entered model NAVIGATION Home Access Level Requ...

Страница 87: ...shutdowns OVERVIEW This screen allows the user to browse through the chill er faults and shutdowns By using the Select Fault and View Details keys a sub screen containing stored chiller parameters val...

Страница 88: ...GATION Home Access Level Required VIEW Returns the display to the Home screen View Details Access Level Required VIEW Advances to a sub screen containing the value of select chiller parameters at the...

Страница 89: ...ayed his tory data pages if applicable OVERVIEW This screen allows the user to view all the system pa rameters at the time of the shutdown selected on the history screen Not all screens are shown abov...

Страница 90: ...s up to ten 10 user selected pa rameters to be displayed simultaneously These param eters are selected at the custom view Setup screen This feature is useful to display parameters pertinent to a parti...

Страница 91: ...ero deactivates the slot number on the display Clear Display Pressing this key clears all selected parameters from the Custom View screen OVERVIEW The setup screen is a sub screen of the custom view s...

Страница 92: ...0 10 O1 ISSUE DATE 4 27 2018 SECTION 2 OPTIVIEW OPERATION NAVIGATION Home Access Level Required VIEW Returns the display to the Home screen Custom View Access Level Required SERVICE Returns the displa...

Страница 93: ...ERVIEW The Trend screen allows as many as six operator se lected parameters Data Points to be plotted in an X Y graph format This is useful for monitoring chiller per formance The X Axis is scaled per...

Страница 94: ...Axis labels of the graph Each key press changes the label to another of the selected parameters The Y Axis label that is being displayed is identified at the top of the graph X Axis Access Level Requi...

Страница 95: ...ltiplied by the 450 data points For example If the data collection interval is pro grammed for 900 seconds the parameter would be sampled every 900 seconds with the last 112 5 hours 4 7 days of data v...

Страница 96: ...lect key as described above to enter the desired value The value must always be set to a value less than the data point maximum Otherwise a red graph is displayed on the Trend screen with the words TR...

Страница 97: ...RE Table 1 provides a listing of slot numbers and their descriptions OVERVIEW This screen displays the slot numbers of the commonly monitored parameters used for trending or custom view and are listed...

Страница 98: ...trol Mode 1296 Discharge Temperature 1536 Oil Differential Pressure 1537 Oil Sump Temperature SLOT DESCRIPTION 1538 Oil Pump Control Mode 1539 Oil Pump Is Pump On 1540 Oil Pump Manual Time Left 1541 O...

Страница 99: ...rature 2579 LcSss Phase B Temperature 2580 LcSss Phase C Temperature 2581 LcSss Starter Model 2582 LcSss Full Load Amps 2583 LcSss Voltage Range 2584 LcSss Starting Current 2585 LcSss Is Serial Commun...

Страница 100: ...1 Filter Maximum Total Demand Distortion 8192 Oil Pump Pressure 8193 Oil Sump Pressure 8205 Refrigerant Level Is Control Enabled 8206 Refrigerant Level Position 8207 Refrigerant Level Is Valve Closing...

Страница 101: ...ler start has been initiated and the pre start lu brication is being performed A TIME REMAINING countdown will begin in the system status bar The prelube duration is configured from the Oil Sump scree...

Страница 102: ...er with an electromechanical starter FLA is 100 Amps and the current limit setpoint is 50 the following will occur 50 Amps Inhibit Vane Open 52 Amps Vanes Begin Closing 51 Amps Vanes Stop Closing 49 A...

Страница 103: ...fety threshold in brine applica tions is dependent upon the brine solution concentra tion and is determined by the YORK Factory While this condition is in effect the pre rotation vanes are in hibited...

Страница 104: ...til the alarm signal is 0 90 VDC or below and the WARN ING RESET key is pressed on the Home screen Warning Purge Float Switch Error Turboguard II Units Only This message is displayed while the chiller...

Страница 105: ...r Retrofit Kit Trane Service Manual Form 160 10 M1 Leaving Chilled Liquid Low Temperature The leaving chilled liquid temperature has reached the programmed shutdown temperature setpoint The pre rotati...

Страница 106: ...tart at the next scheduled start time MOD B SOLID STATE STARTER CYCLING SHUTDOWN MESSAGES LCSSS Initialization Failed When power is restored to the system after a power failure an initialization proce...

Страница 107: ...rent scale jumper combination installed in the liquid cooled solid starter logic trigger board J1 Jumper combination de termines allowable 100 FLA setpoint range 7L 35 to 260A 14 L 65 to 510A 26L 125...

Страница 108: ...he control center The control center microboard then sends a request for the cause of the fault to the VSD logic board via the Adaptive Capacity Control board ACC over the se rial communications link...

Страница 109: ...failure by disconnecting the filter Place switch SW1 on the filter logic board in the OFF position and remov ing the ribbon cable between the filter logic board and the VSD logic boards to check VSD a...

Страница 110: ...exchanger If the rust cannot be back flushed the heat exchanger must be replaced Low Condenser Flow The VSD system requires eight 8 feet of pressure drop across the heat ex changer to maintain adequa...

Страница 111: ...nications must be interrupted for ten 10 continuous communications cycles 20 sec onds before the shutdown will occur Harmonic Filter Phase Locked Loop This shutdown indicates that a circuit called PHA...

Страница 112: ...sible continuous RMS current ratings for the harmonic filter are as follows 351 292 HP 128 AMPS 503 419 HP 176 AMPS 790 658 HP 277 AMPS 1048 917 HP 385 AMPS Harmonic Filter Logic Board Power Supply Th...

Страница 113: ...reshold is 34 0 F The total count is incremented for every second the evaporator refrigerant temperature is below the freeze threshold but is never decremented below zero The amount of seconds until t...

Страница 114: ...r switch is placed in the STOP RESET O position Auxiliary Safety Contacts Closed The auxiliary safety shutdown contacts connected to I O board TB4 31 have closed initiating a safety shut down This inp...

Страница 115: ...one second LCSSS High Phase X Heatsink Temperature Running The solid state starter logic trigger board has detected the temperature of current phase A B or C designated as X above Silicon Controlled...

Страница 116: ...p is operating when the chiller is running and check the strainer of the heat exchanger primary for clogs and silt VSD High Phase X Inverter Heatsink Temperature Style D VSD This shutdown will occur i...

Страница 117: ...ler can be started after the fault condition clears the OVERTEMP RESET button on the filter logic board is pressed and the compressor switch is placed in the STOP RESET O position Harmonic Filter High...

Страница 118: ...JOHNSON CONTROLS 118 FORM 160 10 O1 ISSUE DATE 4 27 2018 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 119: ...er vice access level Trend Prints snapshots of the existing trend screen data or prints new data collected after the trend print key is pressed PRINTERS OVERVIEW A printer can be connected to the Opti...

Страница 120: ...30B Power supply PW4007 U I required Dimensions 6 3 in wide x 6 7 in deep Paper 4 4 in wide Type Thermal Purchase www siiprinters com The OptiView control center provides the required for matting cont...

Страница 121: ...terminal block Printers Okidata 25 pin plug DB 25P or equivalent Shell DB C2 J9 or equivalent Weigh Tronix Same as Okidata Cable assembly available from Weigh Tronix Seiko 9 Pin D type Subminiature DB...

Страница 122: ...set American 2 6 on International character set American 2 7 on International character set American 2 8 off International character set American 3 1 on Data length 8 bits 3 2 on Parity Setting no 3 3...

Страница 123: ...K INTERNATIONAL CORPORATION Mon 22 Nov 2004 8 50 45 AM SYSTEM RUN LEAVING CHILLED LIQUID CONTROL All warnings presently active will be listed here Controls C MLM 08 01 Run Time 0 Days 2 Hr 59 Min Oper...

Страница 124: ...Internal Ambient Temperature 88 F Converter Heatsink Temperature 102 F Phase A Heatsink Temperature If TMIII VSD 93 F Phase B Heatsink Temperature If TMIII VSD 99 F Phase C Heatsink Temperature If TM...

Страница 125: ...OP 10 00 PM Figure 45 SAMPLE PRINTOUT SCHEDULE YORK SALES ORDER CHILLER ID 3 1997 1999 YORK INTERNATIONAL CORPORATION MON 29 MAR 1999 1 28 PM ORDER INFORMATION COMMISSIONING DATE 01 JAN 1999 JOB NAME...

Страница 126: ...ture 45 0 F Return Chilled Liquid Temperature 55 0 F Evaporator Pressure 75 0 Psig Evaporator Saturation Temperature 44 4 F Evaporator Refrigerant Temperature 44 5 F If Refrigerant Sensor enabled Smal...

Страница 127: ...ient Temperature 88 F Converter Heatsink Temperature 102 F Phase A Heatsink Temperature If TMIII VSD 93 F Phase B Heatsink Temperature If TMIII VSD 99 F Phase C Heatsink Temperature If TMIII VSD 97 F...

Страница 128: ...iquid Temperature 55 0 F Leaving Condenser Liquid Temperature 95 0 F Return Condenser Liquid Temperature 85 0 F Evaporator Saturation Temperature 41 0 F Condenser Saturation Temperature 78 5 F Evapora...

Страница 129: ...led ISN Setpoint 45 0 F Leaving Chilled Modem Setpoint 45 0 F Leaving Chilled Analog Setpoint 45 0 F Leaving Chilled Digital Setpoint 45 0 F Remote Range 10 0 F Sensitivity 100 Figure 52 SAMPLE PRINTO...

Страница 130: ...en SCR Enabled Shorted SCR Disabled Skip the following section if Motor Type is not VSD Variable Speed Drive Local Motor Current Limit 100 Remote ISN Current Limit 100 Remote Analog Current Limit 100...

Страница 131: ...JOHNSON CONTROLS 131 FORM 160 10 O1 ISSUE DATE 4 27 2018 A APPENDIX A CVHB SCREENS ID10291 Figure 53 CVHB HOME SCREEN ID10292 Figure 54 CVHB SYSTEM SCREEN...

Страница 132: ...JOHNSON CONTROLS 132 FORM 160 10 O1 ISSUE DATE 4 27 2018 APPENDIX A CVHB SCREENS ID10290 Figure 55 CVHB COMPRESSOR SCREEN ID10293 Figure 56 CVHB OIL SUMP SCREEN...

Страница 133: ...vice Off On Off Refrigerant Sensor Service Disabled Enabled Disabled LOAD RATE SCREEN EVAPORATOR SUBSCREEN SETPOINT ACCESS LEVEL MINIMUM VALUE MAXIMUM VALUE DEFAULT Load Rate Service 0 38 F Min 0 75 F...

Страница 134: ...SUBSCREEN SETPOINT ACCESS LEVEL MINIMUM VALUE MAXIMUM VALUE DEFAULT Shutdown Service Disabled Enabled Enabled Extended Run Service Disabled Enabled Disabled Count Window Service 1 Min 5 Min 3 Min Cou...

Страница 135: ...Min 0 Min Filter Inhibit Service Disabled Enabled Disabled VARIABLE SPEED DRIVE DETAILS SCREEN VARIABLE SPEED DRIVE SUBSCREEN SETPOINT ACCESS LEVEL MINIMUM VALUE MAXIMUM VALUE DEFAULT Local Motor Curr...

Страница 136: ...Mode Service Automatic Manual Automatic Phase A Active Sensor Service None A1 A2 A1 and A2 None Phase B Active Sensor Service None B1 B2 B1 and B2 None Phase C Active Sensor Service None C1 C2 C1 and...

Страница 137: ...or 23 59 12 00 AM or 00 00 Repeat Sunday Operator No Yes No Repeat Exceptions Operator No Yes No USER SCREEN SETUP SUBSCREEN SETPOINT ACCESS LEVEL MINIMUM VALUE MAXIMUM VALUE DEFAULT Data Display Mod...

Страница 138: ...0 Operating Hours Admin 0 Hours 876600 Hours 0 Hours Hot Gas Bypass Service Disabled Enabled Disabled Refrigerant Level Control Service Disabled Enabled Disabled Chiller Model Service CVHA CHVB CVHE...

Страница 139: ...5 8 0 133 5 F 13 3 56 3 C Evaporator Refrigerant Temperature RT7 0 0 126 1 F 17 7 52 3 C Discharge Temperature RT2 19 0 226 3 F 7 2 107 9 C Oil Temperature RT3 19 0 226 3 F 7 2 107 9 C Condenser Press...

Страница 140: ...JOHNSON CONTROLS 140 FORM 160 10 O1 ISSUE DATE 4 27 2018 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 141: ...lsius multiply by 5 9 or 0 5556 Example 10 0 F range x 0 5556 5 6 C range Table 15 SI METRIC CONVERSION MEASUREMENT MULTIPLY ENGLISH UNIT BY FACTOR TO OBTAIN METRIC UNIT Capacity Tons Refrigerant Effe...

Страница 142: ...m Pennsylvania USA 17349 800 861 1001 Subject to change without notice Printed in USA Copyright by Johnson Controls 2018 www johnsoncontrols com ALL RIGHTS RESERVED Form 160 10 O1 418 Issue Date April...

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