INTRODUCTION
3121234
A-1
SECTION A. INTRODUCTION - MAINTENANCE SAFETY PRECAUTIONS
A
GENERAL
This section contains the general safety precautions which
must be observed during maintenance of the aerial platform.
It is of utmost importance that maintenance personnel pay
strict attention to these warnings and precautions to avoid
possible injury to themselves or others, or damage to the
equipment. A maintenance program must be followed to
ensure that the machine is safe to operate.
MODIFICATION OR ALTERATION OF AN AERIAL WORK PLATFORM SHALL BE
MADE ONLY WITH WRITTEN PERMISSION FROM THE MANUFACTURER.
The specific precautions to be observed during maintenance
are inserted at the appropriate point in the manual. These pre-
cautions are, for the most part, those that apply when servic-
ing hydraulic and larger machine component parts.
Your safety, and that of others, is the first consideration when
engaging in the maintenance of equipment. Always be con-
scious of weight. Never attempt to move heavy parts without
the aid of a mechanical device. Do not allow heavy objects to
rest in an unstable position. When raising a portion of the
equipment, ensure that adequate support is provided.
SINCE THE MACHINE MANUFACTURER HAS NO DIRECT CONTROL OVER THE
FIELD INSPECTION AND MAINTENANCE, SAFETY IN THIS AREA RESPONSIBIL-
ITY OF THE OWNER/OPERATOR.
B
HYDRAULIC SYSTEM SAFETY
It should be noted that the machines hydraulic systems oper-
ate at extremely high potentially dangerous pressures. Every
effort should be made to relieve any system pressure prior to
disconnecting or removing any portion of the system.
Do not use your hand to check for leaks. Use a piece of card-
board or paper to search for leaks. Wear gloves to help protect
hands from spraying fluid.
C
MAINTENANCE
FAILURE TO COMPLY WITH SAFETY PRECAUTIONS LISTED IN THIS SECTION
COULD RESULT IN MACHINE DAMAGE, PERSONNEL INJURY OR DEATH AND IS A
SAFETY VIOLATION.
• ENSURE REPLACEMENT PARTS OR COMPONENTS ARE
IDENTICAL OR EQUIVALENT TO ORIGINAL PARTS OR
COMPONENTS.
• NO SMOKING IS MANDATORY. NEVER REFUEL DURING ELEC-
TRICAL STORMS. ENSURE THAT FUEL CAP IS CLOSED AND
SECURE AT ALL OTHER TIMES.
• REMOVE ALL RINGS, WATCHES AND JEWELLERY WHEN PER-
FORMING ANY MAINTENANCE.
• DO NOT WEAR LONG HAIR UNRESTRAINED, OR LOOSE-FIT-
TING CLOTHING AND NECKTIES WHICH ARE APT TO BECOME
CAUGHT ON OR ENTANGLED IN EQUIPMENT.
• OBSERVE AND OBEY ALL WARNINGS AND CAUTIONS ON
MACHINE AND IN SERVICE MANUAL.
• KEEP OIL, GREASE, WATER, ETC. WIPED FROM STANDING
SURFACES AND HAND HOLDS.
• USE CAUTION WHEN CHECKING A HOT, PRESSURIZED COOL-
ANT SYSTEM.
• NEVER WORK UNDER AN ELEVATED BOOM UNTIL BOOM HAS
BEEN SAFELY RESTRAINED FROM ANY MOVEMENT BY
BLOCKING OR OVERHEAD SLING, OR BOOM SAFETY PROP
HAS BEEN ENGAGED.
• BEFORE MAKING ADJUSTMENTS, LUBRICATING OR PER-
FORMING ANY OTHER MAINTENANCE, SHUT OFF ALL
POWER CONTROLS.
• BATTERY SHOULD ALWAYS BE DISCONNECTED DURING
REPLACEMENT OF ELECTRICAL COMPONENTS.
• KEEP ALL SUPPORT EQUIPMENT AND ATTACHMENTS
STOWED IN THEIR PROPER PLACE.
• USE ONLY APPROVED, NONFLAMMABLE CLEANING SOL-
VENTS.
Содержание 680S
Страница 1: ...Service and Maintenance Manual Model 680S Prior to SN 0300189341 P N 3121234 December 05 2017 AS NZS...
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Страница 48: ...SECTION 2 GENERAL 2 10 3121234 Figure 2 1 Engine Operating Temperature Specifications Deutz 4150548 E...
Страница 49: ...SECTION 2 GENERAL 3121234 2 11 Figure 2 2 Engine Operating Temperature Specifications Ford 4150548 E...
Страница 50: ...SECTION 2 GENERAL 2 12 3121234 Figure 2 3 Engine Operating Temperature Specifications Caterpillar 4150548 E...
Страница 51: ...SECTION 2 GENERAL 3121234 2 13 Figure 2 4 Engine Operating Temperature Specifications GM 4150548 E...
Страница 52: ...SECTION 2 GENERAL 2 14 3121234 NOTES...
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Страница 86: ...SECTION 3 CHASSIS TURNTABLE 3 34 3121234 Figure 3 25 Assembly Tools Bearing Cone Pressing B Bearing...
Страница 87: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 35 Figure 3 26 Assembly Tools Bearing Cone Pressing A Bearing...
Страница 88: ...SECTION 3 CHASSIS TURNTABLE 3 36 3121234 Figure 3 27 Assembly Tools Bearing Cup Pressing A B Bearings...
Страница 89: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 37 Figure 3 28 Assembly Tools Seal Pressing...
Страница 90: ...SECTION 3 CHASSIS TURNTABLE 3 38 3121234 Figure 3 29 Assembly Tools Spacer Brake Disc Installation...
Страница 91: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 39 Figure 3 30 Assembly Tools Brake Retaining Ring Installation...
Страница 139: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 87 Figure 3 62 Swing Hub Prior to SN 0300134352...
Страница 143: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 91 Figure 3 64 Swing Brake...
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Страница 206: ...SECTION 3 CHASSIS TURNTABLE 3 154 3121234 Figure 3 89 Generator Troubleshooting Circuit Diagram Sheet 1 of 2...
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Страница 208: ...SECTION 3 CHASSIS TURNTABLE 3 156 3121234 Figure 3 91 Generator Electrical Circuit Diagram...
Страница 209: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 157 Figure 3 92 Power Board PC1 Electrical Circuit Diagram...
Страница 210: ...SECTION 3 CHASSIS TURNTABLE 3 158 3121234 Figure 3 93 Power Board PC2 Electrical Circuit Diagram Sheet 1 of 2...
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Страница 224: ...SECTION 3 CHASSIS TURNTABLE 3 172 3121234 Figure 3 103 EMR 2 Engine Side Equipment...
Страница 225: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 173 Figure 3 104 Deutz EMR 2 Troubleshooting Flow Chart...
Страница 226: ...SECTION 3 CHASSIS TURNTABLE 3 174 3121234 Figure 3 105 Deutz EMR 2 Vehicle Side Connection Diagram...
Страница 227: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 175 Figure 3 106 Deutz EMR 2 Engine Side Connection Diagram Sheet 1 of 2...
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Страница 229: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 177 Figure 3 108 EMR 2 Engine Plug Pin Identification...
Страница 230: ...SECTION 3 CHASSIS TURNTABLE 3 178 3121234 Figure 3 109 EMR 2 Vehicle Plug Pin Identification...
Страница 231: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 179 Figure 3 110 EMR2 Fault Codes Sheet 1 of 5...
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Страница 286: ...SECTION 4 BOOM PLATFORM 4 22 3121234 Figure 4 7 Boom Assembly Cutaway Sheet 1 of 2 10 15 12 6 9...
Страница 333: ...SECTION 4 BOOM PLATFORM 3121234 4 69 Figure 4 25 Load Sensing Device...
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Страница 402: ...SECTION 5 BASIC HYDRAULICS INFORMATION SCHEMATICS 5 66 3121234 Figure 5 100 Fault logic Troubleshooting...
Страница 403: ...SECTION 5 BASIC HYDRAULICS INFORMATION SCHEMATICS 3121234 5 67 Figure 5 101 Fault logic Troubleshooting...
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Страница 410: ...SECTION 5 BASIC HYDRAULICS INFORMATION SCHEMATICS 5 74 3121234 Figure 5 105 Hydraulic Schematic Sheet 3 of 8 SHEET 2...
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Страница 423: ...SECTION 6 JLG CONTROL SYSTEM 3121234 6 7 Figure 6 2 ADE Block Diagram...
Страница 445: ...SECTION 6 JLG CONTROL SYSTEM 3121234 6 29 Figure 6 6 Analyzer Flow Chart Prior to Version 5 X Software Sheet 4 of 4...
Страница 447: ...SECTION 6 JLG CONTROL SYSTEM 3121234 6 31 Figure 6 8 Analyzer Flow Chart Version 5 X Software Sheet 2 of 4...
Страница 461: ...SECTION 6 JLG CONTROL SYSTEM 3121234 6 45 1 1001103667 Y Figure 6 22 Ground Control Module Sheet 1 of 3...
Страница 462: ...SECTION 6 JLG CONTROL SYSTEM 6 46 3121234 1 1001103667 Y Figure 6 23 Ground Control Module Sheet 2 of 3...
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Страница 464: ...SECTION 6 JLG CONTROL SYSTEM 6 48 3121234 CONNECTOR 1001141138 D Figure 6 25 Platform Control Module Sheet 1 of 2...
Страница 465: ...SECTION 6 JLG CONTROL SYSTEM 3121234 6 49 CONNECTOR 1001141138 D Figure 6 26 Platform Control Module Sheet 2 of 2...
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Страница 491: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 3121234 7 11 Figure 7 15 Connector Installation...
Страница 526: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 46 3121234 Figure 7 54 Electrical Schematic GM Sheet 1 of 2 SHEET 1...
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