SECTION 5 - BASIC HYDRAULICS INFORMATION & SCHEMATICS
3121234
5-5
8.
Using suitable protection, clamp the cylinder rod in a
vise or similar holding fixture as close to the piston as
possible.
9.
Remove capscrews from drilled holes.
10.
Insert the capscrews in the threaded holes in the outer
piece of the tapered bushing. Progressively tighten the
capscrews until the bushing is loosen on the piston.
11.
Remove the bushing from the piston.
12.
Screw the piston counterclockwise by hand and remove
the piston from cylinder rod.
13.
Remove and discard the piston o-rings, T-seal, wear
rings and backup rings.
14.
Remove the rod from the holding fixture. Remove the
cylinder head gland. Discard the o-rings, backup rings,
rod seals, wear rings, and wiper seals.
CLEANING AND INSPECTION
1.
Clean all parts thoroughly in an approved cleaning sol-
vent.
2.
Inspect the cylinder rod for scoring, tapering, ovality, or
other damage. If necessary, dress rod with Scotch Brite
or equivalent. Replace rod if necessary.
3.
Inspect threaded portion of rod for excessive damage.
Dress threads as necessary.
4.
Inspect inner surface of cylinder barrel tube for scoring
or other damage. Check inside diameter for tapering or
ovality. Replace if necessary.
5.
Inspect threaded portion of barrel for damage. Dress
threads as necessary.
6.
Inspect piston surface for damage and scoring and for
distortion. Dress piston surface or replace piston as nec-
essary.
7.
Inspect threaded portion of piston for damage. Dress
threads as necessary.
8.
Inspect seal and o-ring grooves in piston for burrs and
sharp edges. Dress applicable surfaces as necessary.
9.
Inspect cylinder head inside diameter for scoring, taper-
ing, ovality or other damage. Replace if necessary.
10.
Inspect seal and o-ring grooves in head for burrs and
sharp edges. Dress applicable surfaces as necessary.
11.
Inspect cylinder head outside diameter for scoring,
tapering, ovality or other damage. Replace if necessary.
12.
If applicable, inspect rod and barrel bearings for signs of
correct excessive wear or damage. Replace as necessary.
a.
Thoroughly clean hole, (steel bushing) of burrs, dirt
etc. to facilitate bearing installation.
b.
Inspect steel bushing for wear or other damage. If
steel bushing is worn or damaged, rod/barrel must
be replaced.
c.
Lubricate inner of the steel bushing prior to bearing
installation.
d.
Using an arbor of the correct size, carefully press the
bearing into steel bushing.
Figure 5-5. Tapered Bushing Removal
Содержание 680S
Страница 1: ...Service and Maintenance Manual Model 680S Prior to SN 0300189341 P N 3121234 December 05 2017 AS NZS...
Страница 2: ......
Страница 48: ...SECTION 2 GENERAL 2 10 3121234 Figure 2 1 Engine Operating Temperature Specifications Deutz 4150548 E...
Страница 49: ...SECTION 2 GENERAL 3121234 2 11 Figure 2 2 Engine Operating Temperature Specifications Ford 4150548 E...
Страница 50: ...SECTION 2 GENERAL 2 12 3121234 Figure 2 3 Engine Operating Temperature Specifications Caterpillar 4150548 E...
Страница 51: ...SECTION 2 GENERAL 3121234 2 13 Figure 2 4 Engine Operating Temperature Specifications GM 4150548 E...
Страница 52: ...SECTION 2 GENERAL 2 14 3121234 NOTES...
Страница 55: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 3 This page left blank intentionally...
Страница 86: ...SECTION 3 CHASSIS TURNTABLE 3 34 3121234 Figure 3 25 Assembly Tools Bearing Cone Pressing B Bearing...
Страница 87: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 35 Figure 3 26 Assembly Tools Bearing Cone Pressing A Bearing...
Страница 88: ...SECTION 3 CHASSIS TURNTABLE 3 36 3121234 Figure 3 27 Assembly Tools Bearing Cup Pressing A B Bearings...
Страница 89: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 37 Figure 3 28 Assembly Tools Seal Pressing...
Страница 90: ...SECTION 3 CHASSIS TURNTABLE 3 38 3121234 Figure 3 29 Assembly Tools Spacer Brake Disc Installation...
Страница 91: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 39 Figure 3 30 Assembly Tools Brake Retaining Ring Installation...
Страница 139: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 87 Figure 3 62 Swing Hub Prior to SN 0300134352...
Страница 143: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 91 Figure 3 64 Swing Brake...
Страница 196: ...SECTION 3 CHASSIS TURNTABLE 3 144 3121234 Figure 3 82 Rotary Coupling Port Location Prior to SN 0300137913 5 1660303 B...
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Страница 206: ...SECTION 3 CHASSIS TURNTABLE 3 154 3121234 Figure 3 89 Generator Troubleshooting Circuit Diagram Sheet 1 of 2...
Страница 207: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 155 Figure 3 90 Generator Troubleshooting Circuit Diagram Sheet 2 of 2...
Страница 208: ...SECTION 3 CHASSIS TURNTABLE 3 156 3121234 Figure 3 91 Generator Electrical Circuit Diagram...
Страница 209: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 157 Figure 3 92 Power Board PC1 Electrical Circuit Diagram...
Страница 210: ...SECTION 3 CHASSIS TURNTABLE 3 158 3121234 Figure 3 93 Power Board PC2 Electrical Circuit Diagram Sheet 1 of 2...
Страница 211: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 159 Figure 3 94 Power Board PC2 Electrical Circuit Diagram Sheet 2 of 2...
Страница 224: ...SECTION 3 CHASSIS TURNTABLE 3 172 3121234 Figure 3 103 EMR 2 Engine Side Equipment...
Страница 225: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 173 Figure 3 104 Deutz EMR 2 Troubleshooting Flow Chart...
Страница 226: ...SECTION 3 CHASSIS TURNTABLE 3 174 3121234 Figure 3 105 Deutz EMR 2 Vehicle Side Connection Diagram...
Страница 227: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 175 Figure 3 106 Deutz EMR 2 Engine Side Connection Diagram Sheet 1 of 2...
Страница 228: ...SECTION 3 CHASSIS TURNTABLE 3 176 3121234 Figure 3 107 Deutz EMR 2 Engine Side Connection Diagram Sheet 2 of 2...
Страница 229: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 177 Figure 3 108 EMR 2 Engine Plug Pin Identification...
Страница 230: ...SECTION 3 CHASSIS TURNTABLE 3 178 3121234 Figure 3 109 EMR 2 Vehicle Plug Pin Identification...
Страница 231: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 179 Figure 3 110 EMR2 Fault Codes Sheet 1 of 5...
Страница 232: ...SECTION 3 CHASSIS TURNTABLE 3 180 3121234 Figure 3 111 EMR2 Fault Codes Sheet 2 of 5...
Страница 233: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 181 Figure 3 112 EMR2 Fault Codes Sheet 3 of 5...
Страница 234: ...SECTION 3 CHASSIS TURNTABLE 3 182 3121234 Figure 3 113 EMR2 Fault Codes Sheet 4 of 5...
Страница 235: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 183 Figure 3 114 EMR2 Fault Codes Sheet 5 of 5...
Страница 264: ...SECTION 3 CHASSIS TURNTABLE 3 212 3121234 NOTES...
Страница 285: ...SECTION 4 BOOM PLATFORM 3121234 4 21 This page left blank intentionally...
Страница 286: ...SECTION 4 BOOM PLATFORM 4 22 3121234 Figure 4 7 Boom Assembly Cutaway Sheet 1 of 2 10 15 12 6 9...
Страница 333: ...SECTION 4 BOOM PLATFORM 3121234 4 69 Figure 4 25 Load Sensing Device...
Страница 336: ...SECTION 4 BOOM PLATFORM 4 72 3121234 NOTES...
Страница 402: ...SECTION 5 BASIC HYDRAULICS INFORMATION SCHEMATICS 5 66 3121234 Figure 5 100 Fault logic Troubleshooting...
Страница 403: ...SECTION 5 BASIC HYDRAULICS INFORMATION SCHEMATICS 3121234 5 67 Figure 5 101 Fault logic Troubleshooting...
Страница 404: ...SECTION 5 BASIC HYDRAULICS INFORMATION SCHEMATICS 5 68 3121234 Figure 5 102 Fault logic Troubleshooting...
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Страница 410: ...SECTION 5 BASIC HYDRAULICS INFORMATION SCHEMATICS 5 74 3121234 Figure 5 105 Hydraulic Schematic Sheet 3 of 8 SHEET 2...
Страница 412: ...SECTION 5 BASIC HYDRAULICS INFORMATION SCHEMATICS 5 76 3121234 Figure 5 107 Hydraulic Schematic Sheet 5 of 8 SHEET 3...
Страница 414: ...SECTION 5 BASIC HYDRAULICS INFORMATION SCHEMATICS 5 78 3121234 Figure 5 109 Hydraulic Schematic Sheet 7 of 8 SHEET 4...
Страница 416: ...SECTION 5 BASIC HYDRAULICS INFORMATION SCHEMATICS 5 80 3121234 NOTES...
Страница 423: ...SECTION 6 JLG CONTROL SYSTEM 3121234 6 7 Figure 6 2 ADE Block Diagram...
Страница 445: ...SECTION 6 JLG CONTROL SYSTEM 3121234 6 29 Figure 6 6 Analyzer Flow Chart Prior to Version 5 X Software Sheet 4 of 4...
Страница 447: ...SECTION 6 JLG CONTROL SYSTEM 3121234 6 31 Figure 6 8 Analyzer Flow Chart Version 5 X Software Sheet 2 of 4...
Страница 461: ...SECTION 6 JLG CONTROL SYSTEM 3121234 6 45 1 1001103667 Y Figure 6 22 Ground Control Module Sheet 1 of 3...
Страница 462: ...SECTION 6 JLG CONTROL SYSTEM 6 46 3121234 1 1001103667 Y Figure 6 23 Ground Control Module Sheet 2 of 3...
Страница 463: ...SECTION 6 JLG CONTROL SYSTEM 3121234 6 47 1 1001103667 Y Figure 6 24 Ground Control Module Sheet 3 of 3...
Страница 464: ...SECTION 6 JLG CONTROL SYSTEM 6 48 3121234 CONNECTOR 1001141138 D Figure 6 25 Platform Control Module Sheet 1 of 2...
Страница 465: ...SECTION 6 JLG CONTROL SYSTEM 3121234 6 49 CONNECTOR 1001141138 D Figure 6 26 Platform Control Module Sheet 2 of 2...
Страница 480: ...SECTION 6 JLG CONTROL SYSTEM 6 64 3121234 NOTES...
Страница 491: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 3121234 7 11 Figure 7 15 Connector Installation...
Страница 526: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 46 3121234 Figure 7 54 Electrical Schematic GM Sheet 1 of 2 SHEET 1...
Страница 528: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 48 3121234 NOTES...
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