SECTION 3 - CHASSIS & TURNTABLE
3121234
3-115
Motor and Brake Assembly
NOTE:
Refer to Figure 3-67., Motor and Brake.
1.
Alternate Stators (8K) (O.D. lobes) with Rotors (8J) (I.D.
splines) into bore of Brake Housing (6). starting with a
Stator (8K) and ending with a Stator (8K).
2.
Grease the o-rings (8F) & (8D) and backup rings (8H) &
(8E). and place them in their respective grooves in the
Brake Housing (6) and Piston (8A). Make sure the backup
rings are correctly positioned.
3.
Apply grease sparingly to the Piston O.D. (8A) and the
bore of the Brake Housing (6). Insert Piston (8A) into
Brake Housing (6) be sure not to damage the o-rings.
4.
Install Springs (8L) into the spring pockets of the Piston
(8A).
5.
Test the brake and perform the roll test. Remove the
Brake Test Plate.
6.
Install the O-ring (26) onto the pilot of the Motor (31),
use grease to keep the o-ring in place.
7.
Place Motor (31) into Brake pilot, and line up holes.
8.
Assemble Lift Lugs (28) onto Hex Bolts (29). Assemble
Hex Bolts (29) with Lift Lugs (28) through the Motor (31)
and Brake (6) against Motor flange. Torque to
80-100 ft. lbs. (108-136 Nm).
Motor Control Valve Assembly
NOTE:
Refer to Figure 3-66., Motor Control Valve.
1.
Lay assembly down with motor ports facing up. Remove
the two plastic plugs in the motor ports, being careful
not to lose the o-ring in each port. Assemble the Motor
control Valve (32) onto the Motor (31) with Bolt (21) and
Lock Washers (22). Torque Bolts (21) to 23-27 ft. lbs. (31-
37 Nm).
NOTE:
Be sure to align the holes in the control valve with the
motor ports.
2.
Install Elbow Fittings (30) into Brake (6). Do not tighten
jam nuts.
3.
Install Elbow Fittings (30) into Motor Control Valve (32).
Do not tighten jam nuts.
4.
Assemble Tube (35) into Elbow Fittings (30) and torque
to 13-15 ft. lbs (18-20 Nm). Tighten the jam nuts on the
Elbow Fittings (30) and torque to 13-15 ft. lbs.
(18-20 Nm).
5.
Install one O-ring Plug (23) into Motor Control Valve (32)
and torque to 30-31 ft. lbs. (41-42 Nm).
6.
Pressure test brake, tube and control valve connections
by applying 3000 psi (207 bar) pressure to the open port
in the Motor Control Valve (32) and holding for 1 minute.
Check for leaks at the control-valve-motor interface and
the tube connections. Release pressure and install the
remaining O-ring Plug (23) into Motor Control Valve (32)
and torque to 30-31 ft. lbs. (41-42 Nm).
Содержание 680S
Страница 1: ...Service and Maintenance Manual Model 680S Prior to SN 0300189341 P N 3121234 December 05 2017 AS NZS...
Страница 2: ......
Страница 48: ...SECTION 2 GENERAL 2 10 3121234 Figure 2 1 Engine Operating Temperature Specifications Deutz 4150548 E...
Страница 49: ...SECTION 2 GENERAL 3121234 2 11 Figure 2 2 Engine Operating Temperature Specifications Ford 4150548 E...
Страница 50: ...SECTION 2 GENERAL 2 12 3121234 Figure 2 3 Engine Operating Temperature Specifications Caterpillar 4150548 E...
Страница 51: ...SECTION 2 GENERAL 3121234 2 13 Figure 2 4 Engine Operating Temperature Specifications GM 4150548 E...
Страница 52: ...SECTION 2 GENERAL 2 14 3121234 NOTES...
Страница 55: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 3 This page left blank intentionally...
Страница 86: ...SECTION 3 CHASSIS TURNTABLE 3 34 3121234 Figure 3 25 Assembly Tools Bearing Cone Pressing B Bearing...
Страница 87: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 35 Figure 3 26 Assembly Tools Bearing Cone Pressing A Bearing...
Страница 88: ...SECTION 3 CHASSIS TURNTABLE 3 36 3121234 Figure 3 27 Assembly Tools Bearing Cup Pressing A B Bearings...
Страница 89: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 37 Figure 3 28 Assembly Tools Seal Pressing...
Страница 90: ...SECTION 3 CHASSIS TURNTABLE 3 38 3121234 Figure 3 29 Assembly Tools Spacer Brake Disc Installation...
Страница 91: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 39 Figure 3 30 Assembly Tools Brake Retaining Ring Installation...
Страница 139: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 87 Figure 3 62 Swing Hub Prior to SN 0300134352...
Страница 143: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 91 Figure 3 64 Swing Brake...
Страница 196: ...SECTION 3 CHASSIS TURNTABLE 3 144 3121234 Figure 3 82 Rotary Coupling Port Location Prior to SN 0300137913 5 1660303 B...
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Страница 206: ...SECTION 3 CHASSIS TURNTABLE 3 154 3121234 Figure 3 89 Generator Troubleshooting Circuit Diagram Sheet 1 of 2...
Страница 207: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 155 Figure 3 90 Generator Troubleshooting Circuit Diagram Sheet 2 of 2...
Страница 208: ...SECTION 3 CHASSIS TURNTABLE 3 156 3121234 Figure 3 91 Generator Electrical Circuit Diagram...
Страница 209: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 157 Figure 3 92 Power Board PC1 Electrical Circuit Diagram...
Страница 210: ...SECTION 3 CHASSIS TURNTABLE 3 158 3121234 Figure 3 93 Power Board PC2 Electrical Circuit Diagram Sheet 1 of 2...
Страница 211: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 159 Figure 3 94 Power Board PC2 Electrical Circuit Diagram Sheet 2 of 2...
Страница 224: ...SECTION 3 CHASSIS TURNTABLE 3 172 3121234 Figure 3 103 EMR 2 Engine Side Equipment...
Страница 225: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 173 Figure 3 104 Deutz EMR 2 Troubleshooting Flow Chart...
Страница 226: ...SECTION 3 CHASSIS TURNTABLE 3 174 3121234 Figure 3 105 Deutz EMR 2 Vehicle Side Connection Diagram...
Страница 227: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 175 Figure 3 106 Deutz EMR 2 Engine Side Connection Diagram Sheet 1 of 2...
Страница 228: ...SECTION 3 CHASSIS TURNTABLE 3 176 3121234 Figure 3 107 Deutz EMR 2 Engine Side Connection Diagram Sheet 2 of 2...
Страница 229: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 177 Figure 3 108 EMR 2 Engine Plug Pin Identification...
Страница 230: ...SECTION 3 CHASSIS TURNTABLE 3 178 3121234 Figure 3 109 EMR 2 Vehicle Plug Pin Identification...
Страница 231: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 179 Figure 3 110 EMR2 Fault Codes Sheet 1 of 5...
Страница 232: ...SECTION 3 CHASSIS TURNTABLE 3 180 3121234 Figure 3 111 EMR2 Fault Codes Sheet 2 of 5...
Страница 233: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 181 Figure 3 112 EMR2 Fault Codes Sheet 3 of 5...
Страница 234: ...SECTION 3 CHASSIS TURNTABLE 3 182 3121234 Figure 3 113 EMR2 Fault Codes Sheet 4 of 5...
Страница 235: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 183 Figure 3 114 EMR2 Fault Codes Sheet 5 of 5...
Страница 264: ...SECTION 3 CHASSIS TURNTABLE 3 212 3121234 NOTES...
Страница 285: ...SECTION 4 BOOM PLATFORM 3121234 4 21 This page left blank intentionally...
Страница 286: ...SECTION 4 BOOM PLATFORM 4 22 3121234 Figure 4 7 Boom Assembly Cutaway Sheet 1 of 2 10 15 12 6 9...
Страница 333: ...SECTION 4 BOOM PLATFORM 3121234 4 69 Figure 4 25 Load Sensing Device...
Страница 336: ...SECTION 4 BOOM PLATFORM 4 72 3121234 NOTES...
Страница 402: ...SECTION 5 BASIC HYDRAULICS INFORMATION SCHEMATICS 5 66 3121234 Figure 5 100 Fault logic Troubleshooting...
Страница 403: ...SECTION 5 BASIC HYDRAULICS INFORMATION SCHEMATICS 3121234 5 67 Figure 5 101 Fault logic Troubleshooting...
Страница 404: ...SECTION 5 BASIC HYDRAULICS INFORMATION SCHEMATICS 5 68 3121234 Figure 5 102 Fault logic Troubleshooting...
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Страница 410: ...SECTION 5 BASIC HYDRAULICS INFORMATION SCHEMATICS 5 74 3121234 Figure 5 105 Hydraulic Schematic Sheet 3 of 8 SHEET 2...
Страница 412: ...SECTION 5 BASIC HYDRAULICS INFORMATION SCHEMATICS 5 76 3121234 Figure 5 107 Hydraulic Schematic Sheet 5 of 8 SHEET 3...
Страница 414: ...SECTION 5 BASIC HYDRAULICS INFORMATION SCHEMATICS 5 78 3121234 Figure 5 109 Hydraulic Schematic Sheet 7 of 8 SHEET 4...
Страница 416: ...SECTION 5 BASIC HYDRAULICS INFORMATION SCHEMATICS 5 80 3121234 NOTES...
Страница 423: ...SECTION 6 JLG CONTROL SYSTEM 3121234 6 7 Figure 6 2 ADE Block Diagram...
Страница 445: ...SECTION 6 JLG CONTROL SYSTEM 3121234 6 29 Figure 6 6 Analyzer Flow Chart Prior to Version 5 X Software Sheet 4 of 4...
Страница 447: ...SECTION 6 JLG CONTROL SYSTEM 3121234 6 31 Figure 6 8 Analyzer Flow Chart Version 5 X Software Sheet 2 of 4...
Страница 461: ...SECTION 6 JLG CONTROL SYSTEM 3121234 6 45 1 1001103667 Y Figure 6 22 Ground Control Module Sheet 1 of 3...
Страница 462: ...SECTION 6 JLG CONTROL SYSTEM 6 46 3121234 1 1001103667 Y Figure 6 23 Ground Control Module Sheet 2 of 3...
Страница 463: ...SECTION 6 JLG CONTROL SYSTEM 3121234 6 47 1 1001103667 Y Figure 6 24 Ground Control Module Sheet 3 of 3...
Страница 464: ...SECTION 6 JLG CONTROL SYSTEM 6 48 3121234 CONNECTOR 1001141138 D Figure 6 25 Platform Control Module Sheet 1 of 2...
Страница 465: ...SECTION 6 JLG CONTROL SYSTEM 3121234 6 49 CONNECTOR 1001141138 D Figure 6 26 Platform Control Module Sheet 2 of 2...
Страница 480: ...SECTION 6 JLG CONTROL SYSTEM 6 64 3121234 NOTES...
Страница 491: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 3121234 7 11 Figure 7 15 Connector Installation...
Страница 526: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 46 3121234 Figure 7 54 Electrical Schematic GM Sheet 1 of 2 SHEET 1...
Страница 528: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 48 3121234 NOTES...
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