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Table of Contents

1 Introduction and Safety ....................................................................................................................................4

1.1 Introduction................................................................................................................................................4

1.1.1 Requesting other information ..........................................................................................................4

1.2 Safety ........................................................................................................................................................4

1.2.1 Safety terminology and symbols ..................................................................................................... 5
1.2.2 Environmental safety.......................................................................................................................6
1.2.3 User safety ......................................................................................................................................6
1.2.4 Hazardous liquids............................................................................................................................8
1.2.5 Wash the skin and eyes ..................................................................................................................8
1.2.6 Ex-approved products .....................................................................................................................8

1.3 Product approval standards ......................................................................................................................9
1.4 Product warranty .....................................................................................................................................10
1.5 ATEX Considerations and Intended Use................................................................................................. 10

2 Transportation and Storage............................................................................................................................13

2.1 Inspect the delivery .................................................................................................................................13

2.1.1 Inspect the package ......................................................................................................................13
2.1.2 Inspect the unit..............................................................................................................................13

2.2 Transportation guidelines ........................................................................................................................13

2.2.1 Pump handling and lifting..............................................................................................................13

2.3 Storage guidelines...................................................................................................................................14

2.3.1 Long-term storage.........................................................................................................................14

3 Product Description ........................................................................................................................................15

3.1 General description .................................................................................................................................15
3.2 General description i-ALERT®2 Equipment Condition Monitor............................................................... 16
3.3 Nameplate information ............................................................................................................................17

4 Installation........................................................................................................................................................18

4.1 Pre-installation.........................................................................................................................................18

4.1.1 Pump location guidelines ..............................................................................................................18
4.1.2 Foundation requirements ..............................................................................................................18

4.2 Baseplate-mounting procedures .............................................................................................................19

4.2.1 Prepare the baseplate for mounting.............................................................................................. 19
4.2.2 Prepare the foundation for mounting............................................................................................. 19
4.2.3 Install the baseplate using shims or wedges................................................................................. 19
4.2.4 Install the baseplate using jackscrews .......................................................................................... 20
4.2.5 Install the baseplate using spring mounting .................................................................................. 22
4.2.6 Install the baseplate using stilt mounting ...................................................................................... 24
4.2.7 Baseplate-leveling worksheet .......................................................................................................26

4.3 Install the pump, driver, and coupling...................................................................................................... 27
4.4 Pump-to-driver alignment ........................................................................................................................27

4.4.1 Alignment checks ..........................................................................................................................27
4.4.2 Permitted indicator values for alignment checks........................................................................... 28
4.4.3 Alignment measurement guidelines .............................................................................................. 28
4.4.4 Attach the dial indicators for alignment ......................................................................................... 28
4.4.5 Pump-to-driver alignment instructions........................................................................................... 29

4.5 Grout the baseplate.................................................................................................................................31

Table of Contents

Model ICO i-FRAME, ICOH i-FRAME Installation, Operation, and Maintenance Manual