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3.

TRANSPORTATION AND STORAGE

This section covers shipping, movement, installation preparations, and storage for the Hale SAM.
3.1

EAR99 Restrictions

SAM is designated EAR99. Always follow all US Government regulations for export or reexport.
3.2

Shipping, Movement, And Installation Preparations

CHECK THE BILL OF LADING FOR THE WEIGHT BEFORE LIFTING. ONLY USE APPROPRI-

ATE LIFT METHODS AND EQUIPMENT TO MOVE OR HANDLE SAM PUMP KIT OR MOD-

ULE. (TYPICAL PUMP KIT WEIGHT IS APPROXIMATELY 1200 LBS. (545 KG) TYPICAL

MODULE WEIGHT IS 2800 LBS. (1270 KG)

SHIPPING CONTAINERS WEIGHS VARY WIDELY FOR SAM COMPONENTS. ALWAYS

CHECK THE SHIPPING INFORMATION FOR EACH CONTAINERS WEIGHT AND USE THE

APPROPRIATE LIFTING METHOD AND/OR WEIGHT RATED EQUIPMENT.

Hale ships the SAM components using packaging that protects the components during the

transit process and for typical periods of indoor storage.
Upon receipt, perform a full inspection of the packaging and the SAM components, if any dam-

age has occurred, take clear detailed pictures, and immediately file a claim with the carrier. Also,

contact Hale Customer Support (800–533–3569) and provide a copy of the claim via email at

[email protected].
3.3

Pump Gearbox Shipped Without Fluid

HALE MIDSHIP PUMPS ARE SHIPPED WITHOUT GEAR OIL. FILL THE GEARBOX WITH

GEAR OIL SPECIFIED IN PARAGRAPH 7.4.2, RECOMMENDED GEARBOX LUBRICANTS,

OF FSG-MNL–00199, OIM MANUAL FOR HALE MIDSHIP PUMPS, BEFORE OPERATING.

Using the Manual For Hale Midship Pumps, fill the gearbox to the proper level with the gear oil

listed in Recommended Gearbox Lubricants paragraph. See the oil change paragraph for instruc-

tions to fill the gearbox with gear oil.
3.4

Storage

Hale SAM systems should be stored indoors in a protected environment. Packaging is suitable to

protect the system for typical storage times associated with vehicle production runs.
If the pump needs to be stored for more than six months, see Hale Service Bulletin SB150 on the

Hale website (www.haleproducts.com).
3.4.1

UV1100 And UV800 Storage

In cold environments, protect all SAM system components from ambient temperatures. Never

allow a SAM system display temperature to exceed–40 °C or +85 °C (–40 °F or +185 °F).

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Содержание Hale Sam

Страница 1: ...IGHT 2019 2020 BY HALE PRODUCTS INC ALL RIGHTS RESERVED OPERATION INSTALLATION MAINTENANCE MANUAL FOR HALE SAM BY HALE PRODUCTS INC A Unit of IDEX Corporation 607 NW 27th Ave Ocala FL 34475 800 533 35...

Страница 2: ......

Страница 3: ...efinitions 13 4 1 1 Icon Groups 15 4 1 1 1 Set Pressure Icon Group 15 4 1 1 2 Password Icon Group 16 4 1 1 3 Governor Icon Groups 16 4 1 1 4 Valve Close Open Icon Groups 18 4 1 1 5 Engine Data Icon Gr...

Страница 4: ...1 Twister Electronic Throttle In SAM Manual Mode 34 4 3 1 3 Tank Screen 34 4 3 1 4 Pump Info Screens 35 4 3 1 5 Engine Data Screen 37 4 3 1 6 Optional Video Screens 37 4 3 1 7 Pump Controller System O...

Страница 5: ...57 6 2 1 Changing End User Customizable Configurable Items 57 6 2 1 1 Assigning Quicksets To The Home Screen 58 6 2 1 2 How To Change The Order Of Or Delete Quicksets On The Home Screen 58 6 2 1 3 Ch...

Страница 6: ...1 6 3 Additional Tablet Indicators Battery And Signal Strength 80 6 3 1 6 4 Loosing Wi Fi Signal 81 6 3 1 6 5 Manual Operation NOT Available From The SAM Tablet 81 6 3 1 7 Navigator Pro Operations In...

Страница 7: ...mp Controller Datalogger File 99 6 3 4 Governor Operations From The Pump Controller 100 6 3 4 1 Changing Governor Modes 100 6 3 4 2 Activating A Preset 100 6 3 4 2 1 Using PSI Mode 101 6 3 4 2 2 Using...

Страница 8: ...1 1911 Testing Tips And Hints For The SAM System 120 7 1 2 2 Akron Brass Swing Out Valve Motor Operating Current Check 121 8 ADJUSTMENTS 123 8 1 ITL 40 Calibration Using SAM Pump Controller 123 APPEND...

Страница 9: ...Screen 22 Figure 18 SAM Control Center Landing Screen Pump NOT Engaged 22 Figure 19 SAM Control Center Auto Mode Main Screen 22 Figure 20 SAM Control Center Touchscreen Areas Sections 23 Figure 21 Sys...

Страница 10: ...gs 48 Figure 56 Entering Manual Mode From Landing or Home Screen 56 Figure 57 Popup Confirm Deny Yes No Buttons 56 Figure 58 Discharge Settings Screen 58 Figure 59 Security Tab Password Saved 60 Figur...

Страница 11: ...9 Figure 93 Unlock Screen Popup Button And Target 80 Figure 94 Battery And Wi Fi Signal Strength Indicators 80 Figure 95 Wi Fi Signal Strength Warning Example 81 Figure 96 Navigator Pro Controllers 93...

Страница 12: ...e 126 SAM Home Screen With Active Quickset Shown 116 Figure 127 ITL 40 Display 123 Figure 128 ITL 40 Calibration Screen 123 Figure 129 ITL 40 Calibration Screen 124 Figure 130 ITL 40 Calibration Scree...

Страница 13: ...Compressed Air Foam System CAN Controller Area Network CCW Counter Clockwise COM Communication CW Clockwise DECR Decrease DM1 Diagnostic Message from node 1 ECU ECU Engine Control Unit EMI Electromagn...

Страница 14: ...Original Equipment Manufacturer OIM Operation Installation Maintenance P Positive P N Part Number PTO Power Take Off SAE Society of Automotive Engineers SOG Standard Operating Guidelines SPN Suspect...

Страница 15: ...ocedure step The headings used and their defini tions are INDICATES A HAZARDOUS SITUATION WHICH IF NOT AVOIDED WILL RESULT IN SERI OUS INJURY OR DEATH INDICATES A HAZARDOUS SITUATION WHICH IF NOT AVOI...

Страница 16: ...N SENSORS MEASURING PRESSURE NEAR THE DISCHARGE VALVE THE SYSTEM CAN NOT ALLEVIATE STATIC PRESSURES RESIDUAL PRESSURE IN THE SYSTEM MAY BUILD IN THE DISCHARGE LINES WHEN THAT PARTICULAR LINE IS NOT FL...

Страница 17: ...OW THE TOUCHSCREENS TO BE COMPLETELY COV ERED IMMERSED WITH WATER OR ANY LIQUID DRY THE SCREEN TO RESTORE FUNCTIONALITY THE PROCEDURES IN THIS SECTION PROVIDE ONLY GENERAL AND MINIMAL INSTRUC TION DO...

Страница 18: ...ON MAINTENANCE MANUAL OR PROPER TRAINING ALL SAM TOUCHSCREENS ARE WATER RESISTANT ALL SAM TOUCHSCREENS FUNCTION BETTER IF TOUCHED USING THE PAD PORTION OF THE FINGER WHILE WEARING GLOVES THE TOUCHSCRE...

Страница 19: ...L FILL THE GEARBOX WITH GEAR OIL SPECIFIED IN PARAGRAPH 7 4 2 RECOMMENDED GEARBOX LUBRICANTS OF FSG MNL 00199 OIM MANUAL FOR HALE MIDSHIP PUMPS BEFORE OPERATING IF THE DISCHARGE DOES NOT ACTIVATE VERI...

Страница 20: ...RIENTATION AND PLACEMENT THE SAM CONTROL CENTER WILL NOT FUNCTION PROPERLY WITHOUT ONE OF THE DISPLAYS CONFIGURED AS THE MASTER THE STYLE 9327 NAVIGATOR MINI VALVE CONTROLLER DOES NOT SUPPORT PRES SUR...

Страница 21: ...ORS SHOULD FIRST BE TRAINED TO OPERATE THE FIRE PUMP MANUALLY US ING PUSH BUTTONS CONTROL RODS AND MANUAL NOT ELECTRICAL VALVE OVER RIDES AUTOMATION ONLY MITIGATES PROBLEMS AROUND THE PUMP AND VALVES...

Страница 22: ...e drive unit code and serial number at the factory during manufacturing testing Refer to the Pump Identification paragraph in the OIM Manual for the applicable Hale pump The pump ID plate is permanent...

Страница 23: ...clear detailed pictures and immediately file a claim with the carrier Also contact Hale Customer Support 800 533 3569 and provide a copy of the claim via email at halecustomerservice idexcorp com 3 3...

Страница 24: ...10 THIS PAGE INTENTIONALLY BLANK...

Страница 25: ...potentially avoid traffic and other hazards while possibly allowing better interaction with the crew SAM functions in two distinct modes Auto and Manual To take advantage of system automation operate...

Страница 26: ...and controlled without automation at one time on the SAM Manual Valve Control screen A maximum operating pressure is set for each individual discharge Up to four Intakes may be selected for display on...

Страница 27: ...13 14 BLANK Figure 2 SAM Network Diagram CAN Buses...

Страница 28: ......

Страница 29: ...COMPLETELY COV ERED IMMERSED WITH WATER OR ANY LIQUID DRY THE SCREEN TO RESTORE FUNCTIONALITY ALL SAM TOUCHSCREENS FUNCTION BETTER IF TOUCHED USING THE PAD PORTION OF THE FINGER WHILE WEARING GLOVES...

Страница 30: ...osing Indicator Venting Indicator Priming Indicator Table 3 provides a list of the icons the Pump Controller displays and their definitions Table 3 Touchscreen Icon Definitions Icon Definition Icon De...

Страница 31: ...sage Clear Select Device List Start Software And Display SAM Home And Or Landing Screen Clear Data Log Populate Select Device List Save Select Device List Start Software To Allow Change Update Access...

Страница 32: ...e value and the target area strobes a green circle to indicate it will accept the preset but ton To activate the preset drag the button into the strobing ring and lift your finger off the button the p...

Страница 33: ...sed to control the apparatus engine speed to maintain the set discharge pressure or to change the gov ernors mode Touch or touch and hold for larger increases the button to increase the desired pump p...

Страница 34: ...e 8 Low intake pressure governing Governor Screens Auto Mode Manual Mode 4 1 1 4 Valve Close Open Icon Groups Figure 9 thru Figure 12 show the four 4 close open valve icon groups The icon groups look...

Страница 35: ...vide a consistent supply of water including pressure regulation for pumping operations and this icon group is not visible Figure 12 Manual Intake Valve Control Icon Group The SAM system provides one m...

Страница 36: ...the screen Figure 14 Buttons Targets The terms drag and drop and swipe are used interchangeably throughout all SAM documenta tion Additionally buttons icons and buttons are also used interchangeably a...

Страница 37: ...The SAM Control Center is a full color display that integrates SAM and SAM controls and indica tors into an easy to read and easy to command operator interface The touchscreen is a 10 6 inch landscape...

Страница 38: ...ot sequence and all of the Auto Mode conditions have NOT been met the SAM Control Center displays the landing screen Figure 18 until all of the Auto Mode conditions are met and then transitions to the...

Страница 39: ...enter and user assignable quicksets Figure 20 SAM Control Center Touchscreen Areas Sections 4 2 1 1 System Options Button Touch and hold the system options button until the loading icon completes the...

Страница 40: ...0211 for OEM technician password and USB key information Touch the desired tab to enter the associated screen 4 2 1 1 1 1 Display Tab The Display tab is the default tab displayed after any password is...

Страница 41: ...ions connected to the INTAKE PSI target TANK OPEN indicator Immediately below the INTAKE PSI target TANK OPEN indicator is the or DRAFT or PRESSURE slide to toggle icon group with the latter being the...

Страница 42: ...Discharge Screen Figure 27 Discharge Valve Control Screen On the discharge valve control screen to choose the preset pressure button in the right hand side of the screen simply touch the button and d...

Страница 43: ...tion perimeter re tains the orange color from Manual Mode to indicate the last setting was set in Manual Mode until an Auto Mode change is active for the valve Figure 28 Manual Mode Confirmation Popup...

Страница 44: ...for the operator The touchscreen is a 7 inch landscape display with a high speed processor to boot quickly as well as seamlessly display graphics and respond to touch commands The display is easily v...

Страница 45: ...r The SAM system includes a pressure governor NOTE Contact Hale Customer Service 800 533 3569 if your apparatus engine utilizes a control system other than CFPG e g PGN0 TSC1 etc The governor also mon...

Страница 46: ...screen This mode is the default governor mode when SAM exits Auto Mode from flowing wa ter or foam Figure 32 Pump Controller PSI Mode SAM Manual Mode Only If a discharge pressure or multiple discharge...

Страница 47: ...cation of the pres sure at the pumps intake master The center of the icon group provides a digital readout of the master intake pressure while the outer ring of the icon group provides an analog gauge...

Страница 48: ...when pumping from hydrant pressurized water source selected and a flow rate of 600 GPM or more than is available Figure 36 Pump Capacity Icon Group 4 3 1 1 2 Low Intake Pressure Control Mode Intake mo...

Страница 49: ...tor can acknowledge the popup WARNING by touching the CON FIRM button Figure 38 Low intake pressure control Mode Popup Alert 4 3 1 2 RPM Mode RPM Mode is available ONLY with SAM in Manual Mode Figure...

Страница 50: ...he valve touch the button The tank screen provides control of the tank fill or tank to pump valve when SAM is in Manual Mode To open a valve touch the or the OPEN button To close a valve touch the or...

Страница 51: ...Info Screen No Action Required If action is required the tab turns Red to indicate a trouble see Figure 43 Figure 43 Pump Controller Pump Info Screen Action Required The gearbox gear oil life remaini...

Страница 52: ...ens read only information listed for the pump Refer to FSG MNL 00211 for the screen when SAM is in Manual Mode annual testing Figure 45 Pump Controller Pump Info History Screen Figure 46 shows the Pum...

Страница 53: ...ta Screen Figure 48 shows the engine data groups This screen provides read only data for Battery voltage coolant temperature oil pressure transmission temperature transmission gear fuel consump tion r...

Страница 54: ...agraph 4 4 3 page 38 for the details concerning the optional SAM tablet a portable free roaming SAM Control Cen ter and paragraph 4 4 2 page 38 for secure wi fi information 4 4 1 Auxiliary SAM Control...

Страница 55: ...ablet If Manual Mode is needed the operator must return to the apparatus and the SAM Control Center 4 5 SAM Automated Pump Cooling SAM automatically attempts to prevent the pump from overheating using...

Страница 56: ...life of the primer Pre prime allows the air in only the selected suction hose to be evacuated up to the master in take valve rather than evacuating the air from the pump side to allow the pump to wor...

Страница 57: ...n the onboard water tank fill tower above the water level When the butterfly disc reports fully open the solenoid is closed and the SAM Control Center touchscreen indicates the intake is active and SA...

Страница 58: ...Class A only 1 7AHP 2 1A Class A B 3 3 5 0 6 5 Description Installation and Operation Manual FSG MNL 00158 for all other foam descriptions installation or operation including preset setup instruction...

Страница 59: ...lag etc when welding in the vicinity Clean all welds thoroughly to pre vent welding debris from entering or traveling thru the SAM system including the pump Hale recognizes the importance of drive lin...

Страница 60: ...um of the following three separate drive line analyses Front Drive Shaft Assembly Rear Drive Shaft Assembly Total System Ensure individual shaft cancellation and correct phasing When performing the ca...

Страница 61: ...4 1 372 58 1 473 61 1 549 3 400 39 991 44 1 118 48 1 219 53 1 346 56 1 422 59 1 499 3 600 38 965 43 1 092 47 1 194 51 1 295 55 1 397 58 1 473 3 800 37 940 42 1 067 46 1 168 50 1 270 53 1 346 56 1 422...

Страница 62: ...was wired into the harness Figure 52 Connect System Power Tag The 30 Amp circuit breakers in the power distribution box protect primarily the Akron Brass valves typically two 2 valves are powered fro...

Страница 63: ...h buses backbone Blue Green Red can be up to 131 ft 40 m consisting of shielded twisted pair and using two 120 termination resistors one at each end Each backbone sup ports up to 30 nodes touchscreens...

Страница 64: ...SAM connection points for OEM apparatus builders to aide in proper installation The SAM installation on an apparatus should be verified prior to delivery of the appa ratus per section see paragraph 6...

Страница 65: ...ically located on or just above the main pump panel NOTES 2 3 4 PLUMB TO TOP OF TANK Coil of 3 4 in tubing loose or pre connected at SAM end SAM end connects to fitting on the SAM Drain Manifold Assy...

Страница 66: ...prevent to maximum extent possible incidental items bags of oil dry spare supply containers etc from being placed on the tubing and dam aging breaking it Note 6 Each discharge valve drain requires an...

Страница 67: ...n TANK tab See para graph 4 3 1 3 on page 34 and Figure 41 See para graph 6 2 2 5 on page 64 and Figure 66 82651 Tank Tab Graphical Tank Level Allows user dealer to select tank level on graphically di...

Страница 68: ...52 THIS PAGE INTENTIONALLY BLANK...

Страница 69: ...L PRESSURE IN THE SYSTEM MAY BUILD IN THE DISCHARGE LINES WHEN THAT PARTICULAR LINE IS NOT FLOWING WATER OR NOT FLOWING ENOUGH WATER TO BE GATED THE OPERATOR MUST BE AWARE THAT THIS PRESSURE MAY PRESE...

Страница 70: ...DE The following checklists guidelines instructions assist the end user with acceptance and or op eration of a new apparatus Commissioning assists with selected preservice aspects of commis sioning an...

Страница 71: ...nal Navigator Pro s are specified that they are present labeled are plugged into the Green CAN network and operate the associated valve Verify that if optional master intake valve s master intake valv...

Страница 72: ...IVE screen Figure 31 otherwise the system displays the SAM Control Center land ing screen Figure 18 and the Pump Controller boot screen Figure 30 until the apparatus is made ready to pump See Section...

Страница 73: ...m options tabs then see the following sub paragraphs for the procedures available to customize configure Quicksets friendly names and or colors of a discharge valve and intakes The following is the li...

Страница 74: ...p touch user dealer password see Table 6 page 51 digits then touch ENTER button to enter Display Menu screen Figure 24 page 24 C Touch DISCHARGE QUICKSETS button to enter DISCHARGE SETTINGS screen see...

Страница 75: ...most position D Touch RESET button center of screen near bottom E Touch and drag all desired discharge valves select from the 12 listed at top of screen to desired Quickset position listed at bottom o...

Страница 76: ...ord Entry button C On Pump Controller System Options Password Entry screen Figure 61 page 61 sequentially touch password digits NOTE See Table 7 page 51 for the applicable password to set the Warning...

Страница 77: ...following subparagraph C When Enter Password screen is displayed see Figure 61 enter applicable pass word see Table 7 as follows Sequentially touch password digits Touch ENTER button Figure 61 Pump C...

Страница 78: ...ge set a cameras name A On Pump Controller touch and hold system options button until loading icon completes circle similar to Figure 21 page 23 and Menu screen is displayed B On Menu screen touch Pas...

Страница 79: ...de I Touch Home button See Table 3 6 2 2 3 ITL 40 Calibration Enter the ITL 40 Calibration password and perform the instructions in paragraph 8 1 ITL 40 Cal ibration Using SAM Pump Controller page 123...

Страница 80: ...aphical based icon similar to the one on the SAM Control Center on the TANK tab of the Pump Controller see Figure 66 Figure 66 Tank Level Set To Graphical On 6 2 3 SELECT DEVICE Screen Displayed Reboo...

Страница 81: ...ED WITH WATER OR ANY LIQUID DRY THE SCREEN TO RESTORE FUNCTIONALITY ALL SAM TOUCHSCREENS FUNCTION BETTER IF TOUCHED USING THE PAD PORTION OF THE FINGER WHILE WEARING GLOVES THE TOUCHSCREENS OFTEN DO N...

Страница 82: ...3 1 Auto Mode Each apparatus is different unique regarding getting ready to pump Follow the local SOGs and or the OEM apparatus builder instructions to prepare the apparatus to pump When SAM is power...

Страница 83: ...ing the equivalent of priming the pump So the system always starts by pumping from tank water NOTE Table 1 thru Table 3 page 14 shows the buttons icons target displayed on the SAM Control Center At th...

Страница 84: ...the hydrant intake by performing the following A On SAM Control Center touch and drag corresponding intake button to the asso ciated target See Figure 72 Figure 72 Activating An Intake NOTE If intake...

Страница 85: ...plays and annunciates via SAM Speaks HYDRANT ESTABLISHED to no tify operator intake pressure has exceeded Low intake pressure control thresh old See Figure 75 Figure 75 Activating A Hydrant Intake Seq...

Страница 86: ...ater tank as the water supply permits All this can be done while flowing water or before the discharge is opened 6 3 1 2 1 Bypass Venting If desired or as a bypass when HYDRANT DETECTION SENSOR LOST U...

Страница 87: ...ring hose s are attached and deployed perform the following A Touch desired Quickset bubble lower right section of the screen see the right side of Figure 78 Button highlights see the left hand side o...

Страница 88: ...I upper right of Figure 79 Button highlights and target strobes NOTE The preset button is always displayed in the upper right hand side of the screen Figure 79 Activating Additional Discharges Drag pr...

Страница 89: ...Use VALVE x screen to change the pressure setting as follows See Figure 80 To increase setting touch Figure 80 Change A Discharge Pressure To decrease setting touch Repeat touching appropriate button...

Страница 90: ...pressure state as fol lows Popup WARNING messages appear on the SAM Control Center and the Pump Controller Touch either message to confirm On the SAM Control Center the intake pressure displays backgr...

Страница 91: ...primes suction hose up to master intake valve The primer can be heard running See top right of Figure 83 SAM opens associated priming valve routing air water to the water column sensor The SAM Control...

Страница 92: ...sed when in SAM Auto Mode The Twisters response with SAM in Auto Mode is only intended to indicate the Twister is connected and working The system returns to the auto mated set point almost immediatel...

Страница 93: ...g the power button for 10 seconds See Figure 86 Figure 86 Press And Hold Power Button To Power On Tablet The SAM tablet shown in docking station user interface Figure 87 Left provides the operator rem...

Страница 94: ...required touch the IDLE but ton Then drag the IDLE button to the target and lift finger off the screen See Figure 88 Figure 88 Emergency IDLE Activation From A Locked Screen A popup confirmation is di...

Страница 95: ...Control Center and the Pump Con troller Touch Screen location immediately 6 3 1 6 2 Unlocking The Tablet Display To utilize the tablet to operate SAM under normal remote operating conditions SAM Auto...

Страница 96: ...me as the SAM Control Center For further quick start information reference the main body of the Quick Start Guide FSG MNL 00209 6 3 1 6 3 Additional Tablet Indicators Battery And Signal Strength The p...

Страница 97: ...rate the SAM system in Manual Mode If Manual Mode is required the operator must return to a SAM Control Center on the pump panel to active Manual Mode and remain at a SAM Control Center to control the...

Страница 98: ...re limited to the Pump Controller on the opera tor panel and are limited to PSI or RPM Mode See Section 6 3 4 Governor Operations From The Pump Controller page 100 for governor operating instructions...

Страница 99: ...lve Use Step A to manually open an MIV from the SAM Control Center or Step B to open an MIV from the associated MIV 2 0 placard located on the apparatus panel at the MIV A On operator panel using SAM...

Страница 100: ...from the Auto Mode Home screen touch MANUAL MODE button See Figure 56 page 56 b Touch YES button on acknowledgment popup See Figure 57 Touch and hold button on valve close open icon group see Figure 9...

Страница 101: ...VALVE CLOSED indicator transitions to the button as soon as the valve partially opens Similar to Figure 98 B Optionally ONLY on associated Navigator Pro open desired Akron Brass valve as follows PERF...

Страница 102: ...ge 56 b Touch YES button on acknowledgment popup See Figure 57 Touch and hold button on valve close open icon group Figure 99 for de sired master intake valve All progress bars eventually extinguish a...

Страница 103: ...AUTOFLOW button See Figure 100 Figure 100 Return To SAM Auto Mode B On popup confirmation box touch YES to exit Manual Mode See Figure 101 Figure 101 Exit Manual Mode Confirmation The border of each...

Страница 104: ...al referenced in paragraph 6 3 3 2 below To physically operate a SAM system tank fill or tank to pump valve utilize the override connection in paragraph 6 3 6 2 Akron Brass Swing Out Valve Physical Ov...

Страница 105: ...6 3 3 3 1 Activating A SmartFOAM Quickset To activate a SmartFOAM Quickset select the appropriate foam concentrate tank and verify the FOAM CAFS systems preset 1 and 7 for CAFS are configured to match...

Страница 106: ...utton All foam available FOAM presets are labeled with the word FOAM and are located to the left of the icon group See Figure 106 Figure 106 Activating A Foam Preset E Drag button to target SET PRESSU...

Страница 107: ...oam Discharge Sequence NOTES The CLOSE LINE button activates automatically the same as a preset would No con firmation is required If the operator only touches and releases the button a confirmation p...

Страница 108: ...E DISCHARGES HOWEVER THE DISCHARGE S ARE NOT CLOSED AND CONTINUE TO FLOW WATER ONLY A On SAM Control Center Home screen touch desired active FOAM discharge Dis plays Valve X screen displays B On Valve...

Страница 109: ...CAFS COMPRESSOR CLUTCH MUST ONLY BE DISENGAGED AT SELECTED RPMS THEREFORE SAM DOES NOT TURN THE CLUTCH OFF ONCE THE SYSTEM IS AC TIVATED ALWAYS DISENGAGE THE CLUTCH FROM THE SMARTCAFS CONTROL DIS PLAY...

Страница 110: ...ESET 1 FOR CAFS PRESET 7 FOR FOAM ONLY ON THE SMARTCAFS DISPLAY CONFIGURA TION MATCHES THE SAM CONFIGURATION SAM WILL ONLY ACTIVATE MATCHING CONFIGURATIONS WET MED OR DRY IF THE CONFIGURATIONS DO NOT...

Страница 111: ...ocated to the left of the icon group See Figure 113 Figure 113 Activating A CAFS Preset E Drag button to target SET PRESSURE F Release button remove finger from screen The SmartCAFS system powers on a...

Страница 112: ...arge Dis plays Valve X screen displays See Figure 112 B On Valve X screen swipe FOAM OFF button to target center of icon group See Figure 114 C Close a CAFS Discharge With SAM SAM can control multiple...

Страница 113: ...nly touches and releases the button the applicable confirmation popup window appears see FOAM OFF and CLOSE LINE reference from above Touch the YES button to complete the action or the NO button to ma...

Страница 114: ...Y until closed individu ally 6 3 3 5 Exporting The Datalogger File The SAM Control Center and the Pump Controller continuously stores data to a local data logger When directed by Hale the current data...

Страница 115: ...completes If a data log file already exists on the USB stick it is overwritten by the new file If Save ERROR appears the file transfer failed Cycle the SAM system power and repeat the entire procedur...

Страница 116: ...1 page 30 The exception to this default is if the SAM system is equipped with an optional SmartCAFS foam system If CAFS FOAM was active when Auto Mode was exited the governor is placed in RPM Mode see...

Страница 117: ...ed set point Whereas in Auto Mode the pump is controlled to maintain each individual discharges pressure sensed at the hose side of each discharge valve PSI Mode would be used anytime traditional gove...

Страница 118: ...knob raises or lowers the engine RPM to achieve the resulting Master PSI setpoint if the gover nor is operating in PSI Mode or directly sets the engine RPM if the governor is operating in RPM Mode No...

Страница 119: ...A until desired DISCHARGE PSI indication is displayed or to main tain it 6 3 6 Using Physical Overrides All Akron Brass Swing Out valves and all Hale MIVs provide physical override on the end of the...

Страница 120: ...SE label when the master intake valve is fully in that position 6 3 6 2 Akron Brass Swing Out Valve Physical Override VALVES OPERATE AUTOMATICALLY REMOVE POWER BEFORE OVERRIDE All Akron Brass Swing Ou...

Страница 121: ...ch a ratchet wrench is easier and quicker to use or socket If using a socket attach an electric driver easiest and fastest or ratchet See Figure 122 D Override current valve position as follows Rotate...

Страница 122: ...valve physical override See paragraph 6 3 6 2 pg 104 NOTE Report incident to maintenance CAFS COMM LOSS USE SMARTCAFS DISPLAY Equipment failure Fully open associated valve using manual or physical ope...

Страница 123: ...shut down engine as soon as possible NOTE Report incident to maintenance DISCHARGE VALVE SIGNAL LOST USE PHYSICAL OVER RIDE Equipment failure Perform valve physical override See paragraph 6 3 6 2 pg 1...

Страница 124: ...maintenance HIGH GEARBOX TEMPERA TURE Insufficient gear oil level If possible reduce engine speed If possible stop ops Add gear oil if possible Equipment failure NOTE Report incident to maintenance HI...

Страница 125: ...3 6 2 pg 104 NOTE Over fill tank to ensure tank does not run empty NOTE Report incident to maintenance LH RH FRONT REAR OR INLINE INTAKE MIV MODULE LOST OPERATE MIV WITH MANUAL OVERRIDE KNOB Equipmen...

Страница 126: ...if low NOTE Report incident to maintenance LOW VOLTAGE CRITICAL Excessive electrical load Turn off electrical loads to allow battery voltage to recover NOTE Report incident to maintenance LOW VOLTAGE...

Страница 127: ...sure settings PRESSURE FALLING Discharge pressure drops be low 30 psi due to Check for supply restrictions Such as partially closed hydrant valve damaged kinked supply hose etc Intermittent weak hydra...

Страница 128: ...SAM Control Center is no longer functioning press idle button to enter Manual Mode and set pump pressure using Twister SENSOR MODULE NOT FOUND PUMP NOT PRO TECTED FROM OVERHEAT Equipment failure NOTE...

Страница 129: ...ther water source or change to new one Reduce discharge flow rate Water supply problem other than above WARNING LOW TANK WATER Water supply NOT adequate to allow SAM to refill water tank Establish ade...

Страница 130: ...off Perform the following to shutdown power off the tablet A Touch System Options icon touch and hold icon if required System options but tons are displayed see Figure 123 NOTES If the Loading Icon is...

Страница 131: ...is required if Type B foam was used Flushing the pump plumbing is NOT required if Hale approved Type A foam was used However flushing is recommended Flushing must always be performed manually or auto...

Страница 132: ...rd water tank to fill D With onboard water tank full if applicable close all intake valves as follows Swipe balloon for intake you desire to close to target Wait for close sequence to complete Approxi...

Страница 133: ...y soft cloth and dry See paragraph 7 1 1 1 Dis play Cleaning Water Soft Cloth Annually Every 12 Months Akron Brass Swing Out Valve Lubrica tion Check Check motor operating current Determines if valve...

Страница 134: ...can be engaged Verify all in dicator lights work properly Onboard water Inspect Water And Foam Tanks If Foam Equipped Visually inspect water and foam tanks for proper level gauge readings and debris...

Страница 135: ...designed rate of pump If flow rate is lower a problem exists in the tank to pump line The minimum flow rate should be continuously dis charged until 80 of the tank is dis charged Supply of clean water...

Страница 136: ...g the onboard water tank ensure the tank is replenished from a water source of acceptable quality as soon as possible and or per local procedures re quirements Do NOT fill the tank with contaminated w...

Страница 137: ...y Cooling Solenoid always opens when pumping from tank and pump discharge pres sure is present in Auto Mode and is NOT open in Manual Mode The SAM system controls engine speed in Auto Mode while the T...

Страница 138: ...122 THIS PAGE INTENTIONALLY BLANK...

Страница 139: ...ump Controller PERFORMING THIS PROCEDURE CAUSES SAM TO EXIT AUTO MODE Perform the following to calibrate the WATER LEVEL ITL 40 display see Figure 127 using the Pump Controller Figure 127 ITL 40 Displ...

Страница 140: ...calibration see Figure 129 Figure 129 ITL 40 Calibration Screen E Drain water tank until pump starts to cavitate F Touch stop icon see Figure 129 G Stop pump H Touch Save Button see Table 3 page 14 S...

Страница 141: ...rs Information Additionally included herein is warranty information MANUFACTURERS INFORMATION Division Address Telephone Class 1 Mailing 607 NW 27th Ave Ocala FL 34475 Email https www haleproducts com...

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