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Hoshizaki DCM-230FE, Руководство по обслуживанию

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38

PROBLEM

POSSIBLE CAUSE

REMEDY

[6]

Dispenser will not
stop even if Bin is
filled with ice.

a) Bin Control

1.

Activator does not
move freely.

1.

Check and replace.

2.

Contacts fused.

2.

Replace

[7]

Fan Motor will not
start, or is not
operating.

a) Fan Motor

1.

Motor winding
opened.

1.

Replace.

2.

Bearing worn out.

2.

Replace.

3.

Wiring to Fan Motor.

3.

Check for loose
connections or open,
and replace.

4.

Defective Capacitor.

4.

Replace.

5.

Fan blade bound.

5.

Check and replace.

b) X2 Relay on Timer

Board

1.

Loose connections,

1.

Tighten.

2.

Defective.

2.

Replace.

[8]

Gear Motor (Ice
Making) is not
operating.

a) Gear Motor

1.

Motor winding
opened.

1.

Replace.

b) X1 Relay on Timer

Board

1.

Bad contacts.

1.

Check for continuity
and replace Timer
Board.

2.

Coil winding opened.

2.

Replace Timer Board.

c)

Gear Motor
Capacitor

1.

Defective.

1.

Replace.

[9]

Auger Shaft worn
out.

a) Water

1.

Too much impurity.

1.

If wear is excessive,
replace.

[10] Abnormal noise.

a) Fan Motor

1.

Bearings worn out.

1.

Replace.

2.

Blade is deformed.

2.

Replace Fan Blade.

3.

Fan blade does not
move freely.

3.

Replace.

b) Compressor

1.

Bearings worn out.

1.

Replace.

2.

Mounting pad out of
position.

2.

Reinstall.

c)

Refrigerant Lines

1.

Rub or touch lines or
other surfaces.

1.

Replace.

d) Gear Motor (Ice

Making)

1.

Bearing or Gear
worn/damaged.

1.

Replace.

e) Evaporator

1.

Low-side pressure
too low.

1.

See [5] - b)

2.

Scale on inside wall
of Freezing Cylinder.

2.

See [5] - e)

f)

Agitator Motor
Dispensing Motor

1.

Bearing or Gear
worn/damaged.

1.

Replace.

g) Solenoid (Shutter)

1.

Worn out.

1.

Replace.

2.

Foreign matter on
Plunger surface.

2.

Clean.

h) Water Valve

1.

Foreign matter on
Plunger surface.

1.

Clean.

[11] Water does not

stop.

a) Water Supply

1.

Water pressure too
high.

1.

If pressure is
consistently too high,
install a pressure
reducing valve.

b) Water Valve

1.

Diaphragm does not
close.

1.

Check for water leaks
with icemaker OFF.
See "V. 2. [c] WATER
VALVE".

Содержание DCM-230FE

Страница 1: ...ISSUED HOSHIZAKI CUBELET ICE DISPENSER MODEL DCM 230FE SERVICE MANUAL DEC 23 1998 NO 73109 REVISED JAN 13 2004...

Страница 2: ...theproblem FOREWORD IMPORTANT Only qualified service technicians should attempt to service or maintain this icemaker No service or maintenance should be undertaken until the technician has thoroughly...

Страница 3: ...ION INSTRUCTIONS 12 1 UNPACKING 12 2 LOCATION 13 3 INSTALLATION 14 4 ELECTRICAL CONNECTION 14 5 WATER SUPPLY AND DRAIN CONNECTIONS 15 III OPERATING INSTRUCTIONS 17 1 START UP 17 2 CONTROLS AND ADJUSTM...

Страница 4: ...IER 43 5 REMOVAL AND REPLACEMENT OF EXPANSION VALVE 44 6 REMOVAL AND REPLACEMENT OF ICE MAKING MECHANISM AND WATER SYSTEM 45 7 REMOVAL AND REPLACEMENT OF ELECTRICAL SYSTEM 51 8 REMOVAL AND REPLACEMENT...

Страница 5: ...5 I GENERAL INFORMATION 1 DIMENSIONS CONNECTIONS...

Страница 6: ...6 2 CONSTRUCTION Hoshizaki Cubelet Ice Dispenser model DCM 230FE includes Water Supply Freezer Condensing Storage Dispensing and Control Assemblies...

Страница 7: ...Ice Storage Bin through the Ice Spout Turning on the Power Switch on the Control Box starts the automatic and continuous icemaking process When the Ice Storage Bin is filled with ice the Bin Control S...

Страница 8: ...CMOS Complementary Metal Oxide Semiconductor integrated circuits which are susceptible to failure due to static discharge It is especially important to use an antistatic wrist strap when handling or...

Страница 9: ...9...

Страница 10: ...4 X c e s 2 1 7 t e m i T t e s e r i t n A y a l e R 4 X c e s 0 2 8 t e m i T y a l e d N O y a l e R 4 X c e s 0 9 9 t 6 t g n i t e l p m o c r e t f a e m i T N O y a l e R 4 X c e s 6 0 0 1 t 8...

Страница 11: ...make while the Pressure Switch is OFF whether the Bin Control Circuit is ON or OFF 3 X4 makes for t10 sec after the t8 sec delay since the Bin Control Circuit closes makes for t9 sec after the t6 sec...

Страница 12: ...onents fasteners and thumbscrews are securely in place 1 After removing the packaging make sure that the ice dispenser is in good condition If in doubt please do not use the equipment but apply to pro...

Страница 13: ...t 3 The location should provide a firm and level foundation for the equipment at normal counter top height 4 Allow 15 cm clearance at rear sides and top for proper air circulation and ease of maintena...

Страница 14: ...e The main control box fuses are rated at 10A 1A and 0 5A and should only be replaced by a qualified service engineer Usually an electrical permit and services of a licensed electrician are required I...

Страница 15: ...rrentrequirementsoftheModel Water Byelaws 1986 SI No 1147 Only potable water should be used for this ice dispenser Water supply pressure should be minimum 0 5 bar and maximum 8 bar If the pressure exc...

Страница 16: ...accessory to the R3 4 fittings on the rear bottom of the ice dispenser confirming fitment of rubber washers before finally hand tightening the joints These pipes can be cut to length as necessary to s...

Страница 17: ...sconnect the ice dispenser from the feed network This appliance is not suitable for unsupervised use by young children aged or infirm persons 3 All parts are factory adjusted Improper adjustments may...

Страница 18: ...ff or close the Water Valve 8 Check the water supply and drain connections for water leaks 9 After the Water Valve has closed the Gear Motor starts first then the Compressor and an automatic and conti...

Страница 19: ...ice is dispensed per second Note The Portion Control is factory adjusted at the minimum dispensing time 0 6 sec about 21g 3 PREPARING THE ICE DISPENSER FOR LONG STORAGE IMPORTANT Ensure all components...

Страница 20: ...witch 7 Replace the Upper Front Panel in its correct position and close the Drain Valve at the bottom of the Middle Front Panel IMPORTANT Before operating the dispenser next time check that the Drain...

Страница 21: ...This appliance must not be cleaned by use of a water jet 1 PERIODIC CLEANING 1 Drain Pan and Grille Wipe every day with a soft cloth containing lukewarm water 2 Exterior Wipe the Exterior with a soft...

Страница 22: ...e Switch located at the bottom left of the Middle Front Panel to the CONTINUOUS position 4 Press the Push Button to dispense ice and remove all ice from the Storage Bin 5 Remove the Front Panel and th...

Страница 23: ...nd 7 16 Rinse out the sanitizing solution See 11 17 Replace the Water Valve the Top Panel and the Front Panel in their correct positions Note Be sure to replace the Water Valve Packing 18 Open the Wat...

Страница 24: ...mbly See Fig 10 4 Remove the Snap Pin the Shaft and the Activator 5 Remove the thumbscrews the Spout and the Packing See Fig 11 6 Remove the Spout Cover black Ice Dispensing Spout and Water Dispensing...

Страница 25: ...e produced from the cleaning and sanitizing solutions 13 Clean the storage bin liner and rinse thoroughly 14 Replace the Front Cover of the Storage Bin the Top Panel and the Front Panel in their corre...

Страница 26: ...26 9 Plug in the ice dispenser 10 Check for water leaks 11 Replace the panels in their correct positions Fig 13...

Страница 27: ...27 V TECHNICAL INFORMATION 1 WATER CIRCUIT AND REFRIGERANT CIRCUIT...

Страница 28: ...28 2 WIRING DIAGRAM...

Страница 29: ...29 3 TIMING CHART...

Страница 30: ...revolution Continuous or Portion 1 30sec Dispensing mode Change Switch WATER DISPENSING SYSTEM Water Valve controlled by Push button BIN CONTROL SYSTEM Mechanical Bin Control Proximity Sw COMPRESSOR H...

Страница 31: ...5 25 30 Electric Consumption kWH Ice Production Capacity kg day Water Consumption lit day 300 280 260 240 220 200 180 160 140 120 60Hz 900 800 700 Room Temp C 5 10 20 30 35 Water Temp C 5 5 15 25 30 E...

Страница 32: ...0 g 27 sec 11 sec 236 80 g 36 sec 15 sec 189 19 sec 100 g 45 sec 157 23 sec 120 g 55 sec 366 183 183 110 91 Storage Capacity 11000g Dispensing Amount Per Cup 30g Dispensing Amount Per Cup 30g Ice Prod...

Страница 33: ...c 19 sec 329 60 g 25 sec 11 sec 246 80 g 33 sec 15 sec 197 19 sec 100 g 42 sec 164 22 sec 120 g 50 sec 366 183 183 110 91 Storage Capacity 11000g Dispensing Amount Per Cup 30g Dispensing Amount Per Cu...

Страница 34: ...26 sec 288 13 sec 216 80 g 46 sec 173 21 sec 100 g 57 sec 144 25 sec 120 g 69 sec 366 137 137 110 91 Storage Capacity 11000g Dispensing Amount Per Cup 30g Dispensing Amount Per Cup 30g Ice Production...

Страница 35: ...23 sec 301 60 g 30 sec 12 sec 226 80 g 41 sec 16 sec 181 20 sec 100 g 51 sec 151 24 sec 120 g 61 sec 366 137 137 110 91 Storage Capacity 11000g Dispensing Amount Per Cup 30g Dispensing Amount Per Cup...

Страница 36: ...s but no ice is produced a Water Supply Line 1 Water supply tap closed 1 Open 2 Water failure 2 Wait till water is supplied b Water Valve 1 Clogged 1 Clean See V 2 c WATER VALVE c Bin Control 1 Trippe...

Страница 37: ...y a Condenser 1 Dirty Air Filter or Condenser 1 See 4 a 2 Bad ventilation 2 Remove anything blocking vents b Expansion Valve 1 Low side pressure or temperature exceeding the limit 1 Secure the Bulb or...

Страница 38: ...aft worn out a Water 1 Too much impurity 1 If wear is excessive replace 10 Abnormal noise a Fan Motor 1 Bearings worn out 1 Replace 2 Blade is deformed 2 Replace Fan Blade 3 Fan blade does not move fr...

Страница 39: ...ntacts 1 Check for continuity and replace 13 Much water drains from Evaporator bottom a Mechanical Seal normally less than 0 5 ml h 1 Dirt stuck on seal 1 Clean 2 Seal worn out 2 Replace b O ring 1 Sc...

Страница 40: ...nt Access Valves one on the low side and one on the high side line Using proper refrigerant practices recover the refrigerant from these two Access Valves and store it in an approved container Do not...

Страница 41: ...frigerant Access Valves and disconnect the Hoses and Service Manifold 10 Cap the Access Valves to prevent a possible leak 2 BRAZING DANGER 1 Refrigerant R 404A itself is not flammable at atmospheric p...

Страница 42: ...igerant system be careful not to let the burner flame contact the lead wires or insulation 6 Remove the Hold down Bolts and Rubber Grommets 7 Slide and remove the Compressor Unpack the new Compressor...

Страница 43: ...the Drier until after all other repair or replacement has been made 1 Unplug the ice dispenser 2 Remove the panels 3 Recover the refrigerant and store it in an approved container 4 Remove the Drier us...

Страница 44: ...using brazing equipment 6 Braze the new Expansion Valve with nitrogen gas flowing at the pressure of 0 02 0 03 MPa 0 2 0 3 kgf cm2 G WARNING 1 Do not heat the wall Place a steel barrier for protection...

Страница 45: ...er on the Gear Motor 7 Cut the Gear Motor leads at the wire connectors 8 Remove the three hexagon bolts securing the Gear Motor on the Main Frame lift the Evaporator slightly and pull out the Gear Mot...

Страница 46: ...46 Fig 14...

Страница 47: ...uality Replace the bearing whenever the clearance between the bearing and the Auger Shaft exceeds 0 5 mm 1 Unplug the ice dispenser 2 Close the water supply tap 3 Remove the Panels 4 Remove the four T...

Страница 48: ...Close the water supply tap 3 Remove the Extruding Head See b EXTRUDING HEAD 4 Open the Drain Valve by rotating the knob and after draining water close the Drain Valve 5 Lift and remove the Auger 6 In...

Страница 49: ...6 Assemble the removed parts in the reverse order of with they were removed 7 Open the water supply tap 8 Plug in the ice dispenser 9 Check for water leaks e WATER VALVE 1 Unplug the ice dispenser 2...

Страница 50: ...y line 1 Unplug the ice dispenser 2 Close the water supply tap 3 Remove the Panels 4 Open the Drain Valve by rotating the knob and after draining water close the Drain Valve 5 Cut the Float Switch lea...

Страница 51: ...e dispenser 9 To check the Bin Control operation move the paddle located on the inside of the Bin Top Panel The Compressor should stop 90 sec later and the Gear Motor 150 sec later 10 Replace the pane...

Страница 52: ...apacitor Compressor Compressor Motor Protector Compressor Terminal Box of Compressor Starter Compressor Protector Gear Motor Control Box Capacitor Gear Motor Control Box Capacitor Fan Motor Fan Motor...

Страница 53: ...y were removed 7 Plug in the ice dispenser b AGITATOR GEAR MOTOR 1 Unplug the ice dispenser 2 Remove the Front Panel 3 Remove the Bin Front Panel 4 Remove the Thumbscrews and pull off the Gear Motor B...

Страница 54: ...ation in EU countries but only one year in other countries Hoshizaki s liability under the terms of the warranty are limited and shall exclude routine servicing cleaning essential maintenance and or r...

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