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horsch SW 3500 S, Руководство по эксплуатации

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Direct drive fan motor

The  return  line  connected  to  the  tractor  must 

enable free return flow! 

Leak oil return flow pressure max. 5 bar!

Rotary speed max. 4000 - 4500 rpm

Fan motor

Fan drive hydraulics

Hydr. valve with flow control

Hydr. coupling

Pressure gauge

Hydr. motor 

Fan

Check valve

Leak oil line

Hydr. connection on tractor

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Antrieb Befüllschnecke (direkt)

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Содержание SW 3500 S

Страница 1: ...rt 80730200 en Read carefully prior to starting up Keep operating instructions in a safe place 04 2007 Specialists in modern cultivation and seeding technology HORSCH S wagen HORSCH S wagen SW 3500 S...

Страница 2: ...nforms with the pertinent safety and health require ments specified in EC Directive 98 37 EC The following harmonised standards and technical specifications were applied for correct interpre tation of...

Страница 3: ...technician Machine Registration No warranty claims will be accepted if this machine registration form is not returned I am aware that a warranty claim will only be valid if this form has been fully co...

Страница 4: ......

Страница 5: ...ng the machine Serial number Machine type Year of construction Initial installation Fittings Publication date of Operation Manual 04 2007 Address of Retailer Name Road Town City Tel Customer No Retail...

Страница 6: ...lubricants 47 Service 47 Maintenance Overview 48 Lubrication points 50 Bolt tightening torques metric bolts 51 Bolt tightening torques imperial bolts 52 Table of contents Introduction 4 Foreword 4 War...

Страница 7: ......

Страница 8: ...repair costs and downtime and increase the reliability and service life to your machine Pay attention to the safety instructions HORSCH will not assume liability for any dam age or malfunctions result...

Страница 9: ...regulations However risks of injury to the operator or third parties and impairment of the machine or other tangible assets can occur during use The machine must only be operated for its in tended us...

Страница 10: ...tly observe the handling instructions given by the fertiliser manufac turer when handling dressing or dressed seed wear a respirator mask and protective gloves Strictly observe the handling instructio...

Страница 11: ...and pull out the key before starting maintenance and repair work Read and adhere to the operat ing instructions before starting up the machine Watch out for fluids spraying out under high pressure fo...

Страница 12: ...accumulator is charged with gas or oil pressure Dis mantle and repair only in strict compliance with the instruc tions in the technical manual It is only permitted to remain in the danger zone when th...

Страница 13: ...mponents could be damaged because of interconnected hydraulic links Lever position for hydraulic upper link locked in transportation and working position Only open for depth setting and when changing...

Страница 14: ...001 m in m ax 40001 m in The return flow pressure at the fan drive must not exceed 5 bar as otherwise the hydraulic motor may be destroyed The permissible fan speed must not be ex ceeded and preload t...

Страница 15: ...r Maschine Zeichnung Maschine 00380358 00380359 50h Nm alle Waage Dateiname Zeichnungsnummer Maschine Zeichnung 00380879 00380879 O FF O N ZERO Attach the scales here when calibrating Retighten the wh...

Страница 16: ...83 00110684 00110685 00110686 00110687 ed Nov06 Datum Entw Dateiname Zeichnungsnummer 00110681 7 00110682 00110684 00110686 00110687 ed Nov06 Datum Entw Dateiname Zeichnungsnummer 00110681 7 00110682...

Страница 17: ...errors Operational safety The machine must only be put into operation after receiving instructions by employees of the authorized dealer or a HORSCH employee The machine registration form has to be co...

Страница 18: ...De pressurise the hydraulic system and lower or support the implement Before cleaning the machine with high pres sure cleaning equipment cover all openings which should stay clear of water steam or cl...

Страница 19: ...anel These machines can be unloaded from the low loader without the basic equipment having to be installed Further hydraulic functions like wings or bout markers can only operated from the tractor aft...

Страница 20: ...cables for the basic equipment have to be directly connected to the battery on the tractor The cables should not rub and the insulation should not be damaged The connections have to make good connect...

Страница 21: ...ng curve measured at a distance of one metre from the fan Fan 98 db A Pressure accumulator Seed wagons with pre tools are equipped a pressure accumulator in the hydraulic system Pressure accumulators...

Страница 22: ...system SW 3500 S with Maistro 8 and 9 RC Hydr control unit Hydr coupling Hydr shut off valve Hydr cylinder for tools option Hydr control valve block Hydr shut off valve for bout markers Hydr cyl for b...

Страница 23: ...trols have been activated The function Lift is depressurised when switched on and blocked with electricity The functions Flaps and Bout Markers are switched on with electricity and blocked The bout ma...

Страница 24: ...he wing cylinder on the seed wagon Both wing frames are limited by stop screws on the frame when unfolded In raised position both folding wings are slightly hanging down In this position the wing cyli...

Страница 25: ...ulic system Connect the hydraulic system only after it has been depressurized on machine and implement side The hydraulic system is under high pressure Hydraulic oil escaping under pressure can penetr...

Страница 26: ...er must be vertical and switch both shut off valves over Fix the working height by inserting aluminium clips at the hydraulic cylinders in the seed wagon 1 Hitching up and adjusting the Focus When hit...

Страница 27: ...unit Close the hopper lid Keep electrical and electronic components for the drill controls in dry rooms Version with pneumatic brake Drain water from the air reservoir and close the hose couplings if...

Страница 28: ...r high pressure Hydraulic oil escaping under pressure can penetrate the skin and cause serious injuries In case of injury consult a doctor immediately SW 7000 S Technical data Width 2 80 m Transport h...

Страница 29: ...0 S with Maistro 11 RC Hydr control unit Hydr coupling Hydr control valve block Hydr shut off valve Hydr cyl for bout marker Shut off valve Hydr shut off valve Hydr cylinder Wings Hydr cylinder Retrac...

Страница 30: ...ulic cylinders in the seed wagon Check the depth setting again after driving a few metres in the field Hitching up and adjusting the Maistro The Maistro 11 RC is hitched up by the 3 point hitch at the...

Страница 31: ...and electrical connec tions and hook into storage holders Disconnect brake lines optional Rest the machine on the support Unhitch the machine Empty the seed hopper Clean the metering unit Close the h...

Страница 32: ...th Venturi area on SW 7000 S Hopper On the SW 3500 S the hopper is an open hop per whereas on the SW 7000 S it is a pres surized hopper Hopper SW 3500 S The tarpaulin should always be kept closed to p...

Страница 33: ...e to impeller and bearing Retighten the clamping taper on the fan shaft see chapter Fan Flange Fan The hydraulic fan is directly driven by the tractor hydraulics or by a PTO shaft driven pump The gene...

Страница 34: ...e max 5 bar Rotary speed max 4000 4500 rpm Fan motor Fan drive hydraulics Hydr valve with flow control Hydr coupling Pressure gauge Hydr motor Fan Check valve Leak oil line Hydr connection on tractor...

Страница 35: ...ulic system This increases proportionately with the fan speed and should read between 50 and 130 bar The oil is passed through the cooler and a filter back to the oil tank in the return system The pre...

Страница 36: ...djusting screw until the fan reaches the nominal rotational speed Secure setting with the lock nut Fan motor version with throttle valve not standard Hydraulic oil container with filter pressure gauge...

Страница 37: ...grid for fan dirty Oil cooler dirty Excess pressure valve set too low Reduce power and check oil level Check pressure on fan Renew oil and oil filter Clean protective grid on fan Clean cooler slats Co...

Страница 38: ...shaft Conical clamp When re tightening the clamping screws atten tion must be paid to the following When tightening the screws particularly when re assembling the impeller creeps towards the housing...

Страница 39: ...be sealed and the housing must not be subject to tension when being attached Metering unit The HORSCH metering unit comprises of only a few individual components and can be disman tled without tools M...

Страница 40: ...ller when installed in the metering unit housing The base of the metering unit is shut off from the Venturi pipe In the Venturi pipe the seed is transported by the stream of air When calibrating the s...

Страница 41: ...turning by stops on the housing Checking rubber sealing strip A defective sealing strip or incorrectly fitted support plate will lead to metering errors when sowing The sealing strip must not be torn...

Страница 42: ...ts must not rub against each other but the play should be kept to a minimum When held against the light the gap should only just be visible Functional test After installation the new roller must be te...

Страница 43: ...at regular intervals Clogged metering wheels cause metering errors when sowing Fewer seeds are distributed The side cover with the rape brushes can also be removed when the seed hopper is full At the...

Страница 44: ...etering units in machines with standard tank and Venturi type injector are equipped with a V2A cover with recesses When in operation a vacuum is created in the injector nozzle Due to this V2A cover ad...

Страница 45: ...nd on the drive motor can be damaged and or be come sluggish as a result of dressing dust Replace the bearings in good time if necessary or keep a stock of spare bearings Drive motor Screws Shaft seal...

Страница 46: ...d to both systems by means of the adjustable air valve The correct division of the fan air flow must be tested in the field under seed placement condi tions When set correctly no seed blockage should...

Страница 47: ...shut down the engine Place a suitable container under the wing section to take up residues from the auger tube Unlock the auger tube fold it up and lock it Then close the transportation lid Filling au...

Страница 48: ...neumatic brake hose coupling first and the yellow one after The brake air pressure is thereby applied to the brake cylinders and the seed wagon is perma nently braked 1 2 3 4 5 6 7 In case of a pressu...

Страница 49: ...accordingly In practice the brake power controller may re main in No load position also in the field Brake valve Release button Brake power controller Maintenance Drain the air reservoir every day dur...

Страница 50: ...rs seed pipes seed hopper metering unit and fan with compressed air If the machine has been operated with dry or liquid fertiliser clean and flush the compo nents thoroughly Fertilisers are extremely...

Страница 51: ...ing cloths in pockets Dispose of oil impregnated footwear as spe cial waste Flush out any oil which has splashed into the eyes with clear water and consult a doctor if necessary Soak up spilt oil with...

Страница 52: ...use Metering unit Roller and sealing strip Check condition setting and state of wear daily Motor bearing and housing cover Check for condition and smooth running prior to use Hydraulic system Hydr sy...

Страница 53: ...Additional Equipment Solid fertiliser facility 14 50 hours Wing frame bolts 4 50 hours Wing cylinder bolts 4 50 hours Filling auger 1 50 hours Brake shaft 6 50 hours Overview of lubrication points SW...

Страница 54: ...Filling auger Illustration similar Brake shaft and tractor link arm SW 7000 S Lift shaft Pivot and tumbler bearings for drawbar Lubrication points Wing cylinder and wing frame on seed wagon Brake sha...

Страница 55: ...6 86 127 148 12 1 50 80 12 1 25 50 62 95 139 163 14 2 00 73 90 137 201 235 14 1 50 79 96 150 220 257 140 16 2 00 113 141 214 314 369 16 1 50 121 150 229 336 393 220 18 2 50 157 194 306 435 509 18 1 50...

Страница 56: ...2 35 2 44 7 50 2 7 16 11 1 33 9 36 6 50 2 55 6 70 5 78 6 1 2 12 7 47 5 54 2 77 3 86 8 108 5 122 0 9 16 14 3 67 8 81 3 108 5 122 0 156 0 176 3 5 8 15 9 95 0 108 5 149 1 169 5 216 0 244 0 3 4 19 1 169...

Страница 57: ...Notes...

Страница 58: ...cifications and pictograms are approximate and for information only Subject to technical product revisions HORSCH LLC 200 Knutson St Mapleton ND 58059 USA Tel 701 532 1000 Fax 701 532 1101 E Mail info...

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