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HB-THERM THERMO-5 HB-100Z1, Инструкция по эксплуатации

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HB-100/140/160Z1

 

Temperature Control Unit

 

 

Control 

 

56 

 

O8285-EN   2017-12   

 

    Output pump 

S 

- 

- 

% 

4S 

M 

    Production detection 

S 

- 

inactive 

- 

- 

M 

 lo 

 

 

Selection 

S 

- 

- 

- 

- 

- 

    Nominal value (current) 

S 

3 

ON 

- 

- 

M 

    Main line 

S 

3 

OFF 

- 

- 

M 

    Return line 

S 

3 

ON 

- 

- 

M 

    External 

S 

3 

OFF 

- 

- 

M 

    Deviation actual/nominal 

S 

3 

OFF 

- 

- 

M 

    Difference return/main line 

S 

3 

OFF 

- 

- 

M 

    Regulation ratio 

S 

3 

ON 

- 

- 

M 

    Flow rate 

S 

3 

ON 

- 

- 

M 

    Process power 

S 

3 

ON 

- 

- 

M 

    act. Power saving. Pump 

S 

3 

OFF 

- 

4S 

M 

    Energy saving pump 

S 

3 

OFF 

- 

4S 

M 

    Possibili. Power sav. Pump 

S 

3 

OFF 

- 

4S, 4M 

M 

    Possibili. Energy sav. Pump 

S 

3 

OFF 

- 

4S, 4M 

M 

    Nominal temperature difference 

S 

3 

OFF 

- 

4S 

M 

    Nominal flow rate 

S 

3 

OFF 

- 

4S 

M 

    Nominal pressure difference 

S 

3 

OFF 

- 

4S 

M 

    Nominal speed 

S 

3 

OFF 

- 

4S 

M 

    Pump speed 

S 

3 

OFF 

- 

4S 

M 

    System pressure nom. value 

U 

3 

OFF 

- 

- 

M 

    System pressure actual value 

S 

3 

OFF 

- 

- 

M 

    Main line pressure 

S 

3 

OFF 

- 

ZU, 4S 

M 

    Pressure difference pump 

S 

3 

OFF 

- 

- 

M 

    Pressure limitation VL 

E 

3 

OFF 

- 

4S 

M 

    Operating hours 

S 

3 

OFF 

- 

- 

M 

    Operating hours FM 1..4 

S 

3 

OFF 

- 

- 

M 

    Operating hours FM 5..8 

S 

3 

OFF 

- 

- 

M 

    Step ramp 

S 

3 

OFF 

- 

- 

M 

    Remaining time ramp step 

S 

3 

OFF 

- 

- 

M 

    Current phase L1 

U 

3 

OFF 

- 

- 

M 

    Current phase L2 

U 

3 

OFF 

- 

- 

M 

    Current phase L3 

U 

3 

OFF 

- 

- 

M 

    Pump condition 

S 

3 

OFF 

- 

ZU, 4S 

M 

    Maintenance fluid 

S 

3 

OFF 

- 

- 

M 

    Maintenance pump 

S 

3 

OFF 

- 

- 

M 

    Maintenance heater 

S 

3 

OFF 

- 

- 

M 

    Maintenance cooler 

S 

3 

OFF 

- 

- 

M 

    Difference main line/external 

S 

3 

OFF 

- 

- 

M 

    Return line external 1..8 

S 

3 

OFF 

- 

- 

M 

    Diff. return/main line ext. 1..8 

S 

3 

OFF 

- 

- 

M 

    Flow rate external 1..8 

S 

3 

OFF 

- 

- 

M 

    Process power ext. 1..8 

S 

3 

OFF 

- 

- 

M 

    Position cooling valve 1 

U 

3 

OFF 

- 

- 

M 

Содержание THERMO-5 HB-100Z1

Страница 1: ...Instruction Manual HB 100 140 160Z1 Temperature Control Unit...

Страница 2: ...ostfach 9006 St Gallen Switzerland www hb therm ch E Mail info hb therm ch Phone 41 71 243 6 530 Fax 41 71 243 6 418 Translation of original instruction Contents 2017 12 O8285 EN Instr ucti on Manual...

Страница 3: ...s 20 2 7 Stickers and decals 21 2 8 CE Declaration of Conformity for Machinery 22 3 Technical data 23 3 1 General Information 23 3 2 Emissions 24 3 3 Operating conditions 24 3 4 Connection values 25 3...

Страница 4: ...7 1 4 Basic display 51 7 2 Operating structure 53 7 3 Menu structure 54 8 Operation 63 8 1 Mains ON 63 8 2 Registering new modular units 64 8 3 Special features for operation of modular units 65 8 4 O...

Страница 5: ...Pressure measurement 107 9 4 5 Safety valve 108 9 4 6 Software update 109 9 4 7 Gain access to components 111 10 Faults 113 10 1 Safety 113 10 2 Fault indications 115 10 2 1 Fault indication display 1...

Страница 6: ...HB 100 140 160Z1 Temperature Control Unit Contents 6 O8285 EN 2017 12 Appendix A Special execution B Spare parts list...

Страница 7: ...posal 119 Disposal of materials 119 Drain connection 25 E Electric current 18 Electrical circuit diagram 121 Emissions 24 F Faults 113 cause 116 indications 115 overview 116 Functional principle 29 H...

Страница 8: ...ogramme 85 Recording actual data 97 Remote mode 72 S Safety 13 Safety devices 20 Safety valve 108 Save Load 93 Settings 82 Software update 109 Sound pressure level 24 Spare parts 120 Special Design 9...

Страница 9: ...his manual A basic requirement for safe work is the observance of all safety and handling instructions in this manual Furthermore the local accident prevention regulations and general safety regulatio...

Страница 10: ...rdous situation which if not avoided could result in death or serious injury CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury ATTENTION i...

Страница 11: ...rom the explanations and representations in this Manual because of the utilization of additional options or due to latest technical changes Apart from this the obligations agreed upon in the delivery...

Страница 12: ...s terms and conditions 1 6 Customer Service For technical information please contact the HB Therm representatives or our customer service department www hb therm ch Furthermore our employees are alwa...

Страница 13: ...mple a tool to a specified temperature and to keep this constant by means of the heat transfer medium water and by heating and cooling The temperature control unit must only be operated in accordance...

Страница 14: ...for device operation Owner must check throughout the entire implementation period of the device whether the work instructions that owner has created satisfy current legislation and must adapt the inst...

Страница 15: ...d regulations is able to perform assigned work activities and to detect and avoid possible dangers on their own A professional electrician based on his her professional training know how and experienc...

Страница 16: ...ons Unauthorized persons not meeting the requirements outlined here are not aware of the dangers in the work area Therefore Keep unauthorized persons away from the work area If in doubt address the pe...

Страница 17: ...ial tasks it is necessary to wear personal protective equipment This personal protective equipment will be separately specified in the chapters of this Manual This special protective equipment is expl...

Страница 18: ...ied out by certified electricians For all work on the electrical system for maintenance cleaning or repair work disconnect from the mains or disconnect all phases of the external power supply and secu...

Страница 19: ...ctive gloves when working on hot components Before starting work make sure that all components have cooled down to ambient temperature Danger of crushing WARNING Danger of crushing due to rolling away...

Страница 20: ...NG Danger of fatal injury from live conductors After switching off the unit via the main switch there are still live conductors in the unit Therefore For all work on the electrical system for maintena...

Страница 21: ...Danger of injury because of illegible symbols Over the course of time stickers and decals may become dirty or illegible for any other reason Therefore Keep any safety warning and operation related dec...

Страница 22: ...Member State Responsible for documentation Martin Braun HB THERM AG Postfach 9006 St Gallen Switzerland Standards EN 12828 2012 A1 2014 EN 12953 6 2011 EN 50581 2012 EN 60204 1 2006 EN 60335 1 2012 A...

Страница 23: ...140Z1 55 kg HB 160Z1 57 kg Temperature measurement Value Unit Measuring range 0 400 C Dissolution 0 1 C Control accuracy 0 1 K Tolerance 0 8 K Flow measurement Value Unit Measuring range 0 4 40 L min...

Страница 24: ...ical data 24 O8285 EN 2017 12 3 2 Emissions Value Unit Continuous sound pressure level 67 dB A Surface temperature rear of unit 55 C 3 3 Operating conditions Environment Value Unit Temperature range 5...

Страница 25: ...160 bar C Resistance HB 160Z1 20 180 bar C G Connector inside thread in inches Connection cooling water separate system water Value Unit Pressure 2 5 bar Thread cooling water G Thread separate system...

Страница 26: ...ue Unit pH value 7 5 9 Conductivity up to 110 C 150 mS m 110 180 C 50 over 180 C 3 Total hardness up to 140 C 2 7 mol m 3 15 dH over 140 C 0 02 mol m 3 0 11 dH Carbonate hardness up to 140 C 2 7 mol m...

Страница 27: ...ocated on the rear panel of the unit on the inside of the service flap and on page 2 o these operating instructions The following information can be taken from the nameplate Manufacturer Type designat...

Страница 28: ...ater module 4 2 Brief description The temperature control unit uses a heater and a cooler to bring the heat transfer medium water to the desired temperature and keeps this constant The temperature con...

Страница 29: ...um has reached the required temperature This temperature is kept constant The temperature controlled heat transfer medium is fed to the consumers by means of a pump The heater comprises one or more he...

Страница 30: ...let G Drain Pressure indicator Cooling water filter E S1 System water inlet F S2 System water outlet J AIR IN Compressed air inlet additional equipment ZG K AIR OUT Compressed air outlet additional eq...

Страница 31: ...o 5 pin ZD Interface DIGITAL Serial data interface 20 mA RS 232 or RS 422 485 Various protocols selectable Arburg Billion B hler Dr Boy Engel Ferromatik Milacron Haitian KraussMaffei MODBUS RTU Mode N...

Страница 32: ...rature control operates as normal the pump simply sucks the medium through the consumer The flow rate is reduced accordingly 4 7 2 Auxiliary modes Mould evacuation In the auxiliary mode mould evacuati...

Страница 33: ...d at the front of the unit on the keyboard The secondary working area is located at the rear of the unit Danger areas Connection of the unit to the consumers is made at the rear of the unit These area...

Страница 34: ...s on the packaging Only use the designated suspension points Only remove the packaging shortly before assembly 5 2 Transport Transport by forklift truck Fig 5 Attachment points Palette Packing units m...

Страница 35: ...esign Transport with a crane can be carried out under the following conditions Crane and lifting gear must be designed for the weight of the unit The operator must be authorised to operate the crane A...

Страница 36: ...delivery note of the forwarding agent Start complaints procedure NOTE Claim any damage as soon as it is detected Compensation claims can only be submitted within the applicable complaints periods 5 4...

Страница 37: ...acking materials environmentally Follow the locally valid waste disposal regulations If necessary employ a special waste disposal company to dispose of packing material 5 5 Symbols on the packing Prot...

Страница 38: ...Storing the packages Store the packages under the following conditions Temperature control unit completely emptied Do not store out of doors Store dry and dust free Do not expose to aggressive media...

Страница 39: ...raulics technicians Special dangers The following dangers exist Danger of fatal injury by electric current Risk of burns due to hot materials Risk of burns due to hot surfaces Danger of crushing due t...

Страница 40: ...h the requirements at the installation site Install the temperature control unit under the following conditions on a level load bearing surface secured against rolling away and tipping Access to main...

Страница 41: ...aken by a specialist firm Carry out the water treatment under the followingconditions Water treatment agents must be capable of being used up to the maximum working temperature of the temperature cont...

Страница 42: ...e screwdriver into the groove of the trunnion 1 and press it out 3 Refit the trunnion 1 the other way round with the screw connection visible outwards 4 Retighten the Torx screws 2 with the Torx screw...

Страница 43: ...ant pressure lines NOTICE Specific to the product system connections are screwed or plugged in If the recommended size of hose cannot be connected to the consumer a reduction in bore at the consumer a...

Страница 44: ...ions should be made by a certified electrician under the following conditions Only make the electrical connections after the hydraulic connections have been made Ensure that mains voltage and frequenc...

Страница 45: ...Attach additional HB Therm products through the socket HB OUT 5 Close the service lid Legend Designation Comment MC Machine controller max 1 FB Operating module Panel 5 max 1 EG Temperature thermosta...

Страница 46: ...unit In order to control the unit via an external controller a control cable can be connected to the unit 1 Pull the control cable between the front and the service cover 2 Plug the control cable into...

Страница 47: ...the various control cables is given in page 130 6 3 6 Connect external sensor Connect external temperature sensor additional equipment ZE In order to precisely control the temperature of a consumer a...

Страница 48: ...ump to Monitoring Navigate to the left Switch from one tenth setting to whole value setting Display main menu Display sub menus or activate parameter adjustment Confirm values In menu Functions jump t...

Страница 49: ...to lower module No Switch from one tenth setting to whole value setting Display main menu Display sub menus or activate parameter adjustment Confirm values Navigate to higher module No Navigate to hi...

Страница 50: ...ction Navigate upwards Increase value no function no function no function Display main menu Display sub menus or activate parameter adjustment Confirm values no function no function no function no fun...

Страница 51: ...le Scale for flow rate temperature or pressure difference pump 6 Symbol field Display active functions and details Display actual value while display menu 7 Address field Display unit address 8 Actual...

Страница 52: ...unit as module or modular unit The status display lights in a different colour depending on the operating condition The following conditions are defined Display Description green trouble free green fl...

Страница 53: ...est hierarchy level up to the basic display Press the key for longer than 1 second to directly display the basic display from a lower hierarchy level Use the arrow keys and to switch between the indiv...

Страница 54: ...rature difference S 2 5 0 K 4S M Ramp heating E 2 5 0 K min M Function ramp heating E 2 inactive M Ramp cooling E 2 5 0 K min M Function ramp cooling E 2 inactive M Temp nom value limitation E 2 C M S...

Страница 55: ...ne pressure S bar ZU 4S M Pressure difference pump S bar 4S M Pressure limitation VL E bar M Operating hours S h M Step ramp S M Remaining time ramp step S min M Current phase L1 U A M Current phase L...

Страница 56: ...OFF 4S M Nominal speed S 3 OFF 4S M Pump speed S 3 OFF 4S M System pressure nom value U 3 OFF M System pressure actual value S 3 OFF M Main line pressure S 3 OFF ZU 4S M Pressure difference pump S 3 O...

Страница 57: ...nitoring level S 3 rough M Reset monitoring S 3 no M Startup alarmsuppression S 3 complete A Alarm contact function S 3 NO1 M Horn volume S 3 10 A Monitoring during functions U 4 OFF A Output alarm co...

Страница 58: ...ess S 3 1 M Protocol S 3 1 A Master external control E 3 autonom A Transfer rate E 4 4800 B s A Transfer rate CAN Bus E 4 250 k s A Decimal place flow rate CAN S 4 ON A Parity E 4 even A Data bit E 4...

Страница 59: ...Parameter D internal E 4 OFF s M Factor disturbance variable U 4 OFF M Parameter P external E 4 150 K M Parameter I external E 4 56 s M Parameter D external E 4 11 s M Factor heating cooling E 4 20 K...

Страница 60: ...ce S 3 OFF 4S M Nominal flow rate S 3 OFF 4S M Nominal pressure difference S 3 OFF 4S M Nominal speed S 3 OFF 4S M Pump speed S 3 OFF 4S M System pressure nom value S 3 OFF M System pressure actual va...

Страница 61: ...M Switching cycles alarm relay S 3 OFF M Switch cycle X52 1 S 3 OFF M Switch cycle X52 2 S 3 OFF M Switch cycle X52 3 S 3 OFF M Switch cycle X52 4 S 3 OFF M Switch cycle X51 2 S 3 OFF M Switch cycle X...

Страница 62: ...c with compr air U 4 Drain M DFM recognition U 4 integrated A lo Profile S User profile S 3 Standard A Operating release S 0 2 A Code S 3 1234 A Language S 0 A Key press volume S 3 5 A lo Fault findin...

Страница 63: ...Operation O8285 EN 2017 12 63 8 Operation 8 1 Mains ON Fig 24 Main switch Switch on the temperature control unit as follows 1 Turn the main switch to position I Unit initialisation runs The indicatio...

Страница 64: ...dress NOTE The modular unit is automatically assigned a free address Proceed as follows in order to change the address 1 Select the modular unit and set the desired Address NOTE A set address may only...

Страница 65: ...selected Fig 28 Example Nominal values If the module No 1 99 is selected the value of a parameter is displayed with X grey as long as the setting is not identical for all modular units Otherwise the v...

Страница 66: ...it off with the key 2 Display the menu page Setting Remote operation 3 Set parameter Operate unit as module to ON NOTICE If the parameter Operate unit as module is not available check the requirements...

Страница 67: ...follows 1 Select the Module No with the or key 2 Press the key The unit starts in the defined operating mode If necessary the unit is automatically filled and vented 3 Ensure that the functions Mould...

Страница 68: ...ill be interrupted when main or return line exceed an operating temperature of 70 C Switch on the leak stopper as follows 1 Display menu page Functions 2 Select the parameter Leak stopper and press th...

Страница 69: ...it automatically switches over to a connected external sensor If this is not desired make the following setting 1 Display the menu page Setting Miscellaneous 2 Set parameter Switch over exernal sensor...

Страница 70: ...is made to main line control on production interruption Temperature deviations are avoided Proceed as follows in order to switch production detection on and off 1 Display the menu page Setting Contro...

Страница 71: ...n the parameter Nominal value 2 on menu page Nominal values is set to a value greater than 0 0 Switch on the mode 2nd nominal value as follows 1 Display menu page Functions 2 Select the parameter 2nd...

Страница 72: ...d on and off switched between nominal value 1 and 2 the ramp programme can be switched on and off NOTICE The function remote must not be switched on for external control Turn remote mode on or off Fig...

Страница 73: ...pment ZO Fig 41 Network settings The following settings must be made in order to communicate with an external controller through the network OPC UA 1 Select the menu page Setting Remote TCP IP Configu...

Страница 74: ...nly use when setting is operate unit as module 0 Recording text 1 Arburg Billion B hler Dr Boy Ferromatik Milacron KraussMaffei Negri Bossi Sumitomo Demag Wittmann Battenfeld Zhafir 2 Sumitomo Demag C...

Страница 75: ...perating mode display Ready to operate is indicated 2 Turn the main switch to position 0 Switch off without pressure relief Fig 43 Pressure relief with unit OFF In order to switch the temperature cont...

Страница 76: ...laneous 2 Set parameter Cooling temperature to the desired value 3 Set parameter Wait after cooling to the desired value Fig 45 Switch on cooling Switch on cooling as follows 1 Display menu page Funct...

Страница 77: ...on Switch on mould evacuation as follows 1 Display menu page Functions 2 Select the function Mould evacuation and activate with the key The activated function is indicated with the symbol Cooling down...

Страница 78: ...cuation page 77 Emptying into cooling or system water outlet Fig 48 Mould evac with compr air Set the outlet for emptying as follows 1 Display the menu page Setting Miscellaneous 2 Set parameter Mould...

Страница 79: ...ed on again 3 If necessary bring people out of the danger area and carry out first aid 4 If necessary alert a doctor and the fire brigade 5 Inform the responsible person on site After rescue measures...

Страница 80: ...ne setter Support U For the manufacturer and service personnel authorised by them Set user profile Fig 50 User profile The user profile can be set as follows 1 Display menu page Profile 2 Select param...

Страница 81: ...ey 3 Enter access code 4 Set parameter Operating release to the desired value 8 8 3 Change access code The access code is a four digit numeral and comprises the numbers 1 2 3 and 4 When the unit is de...

Страница 82: ...ig 53 Setting date time If the required time zone is not available in the parameter list date and time will have to be set as follows 1 Open the Setting Date Time menu page 2 Set the Time parameter to...

Страница 83: ...rature control unit as standard One of these two measuring points is fed to the internal controller as the actual value Pre selection of internal temperature sensor Fig 54 Setting internal measuring p...

Страница 84: ...the symbol As soon as the set switch on or switch off time has been reached the unit automatically switches on or off The active switch clock is indicated with the symbol on the basic display Program...

Страница 85: ...the desired value End ramp programme defines the procedure after conclusion of the ramp programme OFF Switch unit off Restart continue with step 1 Go on continue with the the last nominal value 4 Set...

Страница 86: ...EN 2017 12 Interrupt ramp programme Proceed as follows in order to interrupt the running ramp programme 1 Display menu page Functions 2 Select the function Ramp BREAK and activate or deactivate with...

Страница 87: ...m water with poor quality water can result in contamination and calcification Therefore Do not switch on cyclical change out of the system water unless your water is well treated Switching the cyclica...

Страница 88: ...owing setting 1 Open menu page Monitoring 2 Set parameter Monitoring to manual or OFF NOTICE If monitoring is set to OFF the process will not be monitored This can lead to unnecessary connections Refe...

Страница 89: ...itoring level Basis fine middle rough Factor min Factor min Factor min Upper dev nominal actual 0 01 1 0 K 0 05 5 0 K 0 1 10 K Nominal temperature Lower dev nominal actual 0 01 1 0 K 0 05 5 0 K 0 1 10...

Страница 90: ...current pump condition Fig 63 Pump condition The current pump condition is displayed as follows 1 Display the menu page Display Actual value 2 Read off the value for parameter Pump condition NOTE The...

Страница 91: ...f the regulation parameter is not necessary Automatic controller optimisation Temperature fluctuations may occur during automatic controller optimisation The optimisation process is indicated on the b...

Страница 92: ...on the inserted USB data carrier Directories with are opened with the key Directories with are closed with the key NOTE Depending on the number of files and directories on the USB data carrier it can...

Страница 93: ...ded for the unit NOTICE The relevant user profile is saved in the file when saving the parameter During the subsequent charging only the relevant parameter with the profile saved and its subordinates...

Страница 94: ...these are reset to the standard settings Serviceinfo Exa Serviceinfo_2017 03 10_15 26 08 Time Date Configuration data Exa HB 160 Z1 8 FU A2 400 1 1 csv Index 1 Address Mains voltage Cooling type Pump...

Страница 95: ...alue settings temperature and flow rate as well as nominal value 1 to the selected tool data set 1 Display menu page Monitoring Tool data Tool 1 10 2 Select the parameter Save tool data and confirm wi...

Страница 96: ...ry on the USB data carrier Import tool data Fig 71 Import tool data Proceed as follows in order to import the selected tool data set from a USB data carrier 1 Connect USB data carrier to front connect...

Страница 97: ...o front connector 3 Select the Recording USB function and confirm with the key The function activated is indicated with the symbol The data is saved to the USB data carrier The active Recording USB is...

Страница 98: ...unit a separate directory is automatically generated on the USB data carrier and the recording files are written in it Exa HB_Data_00001234 GIF ID The unit automatically creates file names on the USB...

Страница 99: ...ipment for all maintenance repair work Safety goggles Protective gloves Safety shoes Protective clothing NOTE For specific work the warning notices in this chapter draw special attention to further pr...

Страница 100: ...tact with high voltages causes injury or death Therefore Work on the electrical system must only be carried out by certified electricians For all work on the electrical system for maintenance cleaning...

Страница 101: ...move cover plate 2 Pull the cover plate approx 1 cm to the rear and lift off upwards Fig 75 Pull side plate upwards 3 Pull the side plate slightly upwards Fig 76 Pull out the side plate 4 Pull the sid...

Страница 102: ...l indicate that maintenance is required After doing maintenance work reset the corresponding maintenance interval under Display Actual value with the key Interval Assembly Component Maintenance work C...

Страница 103: ...Temperature limiter main line Check fixing Certified electrician Tighten if necessary Certified electrician Electrical wiring Check electrical wiring for damage to outer sheath Certified electrician...

Страница 104: ...ntrol Unit Maintenance 104 O8285 EN 2017 12 9 4 Maintenance tasks 9 4 1 Cleaning Clean the unit under the following conditions Only clean the outer parts of the unit with a soft moist cloth Do not use...

Страница 105: ...ntainment can NOTICE When pumps are fully assembled the magnetic fields are shielded completely by the components which surround them and there is no danger either when the pump is idling or in operat...

Страница 106: ...rol unit 3 Set nominal value to 80 C 4 Wait until the required temperature has been reached and remains constant 5 Read off the main and return line temperature displayed on the unit and compare with...

Страница 107: ...e consumers on main and return lines 3 Manometer pressure indicator must indicate 0 bar 0 3 bar 4 System pressure actual value on menu page Display Actual value must indicate 0 0 bar 0 1 bar With a de...

Страница 108: ...itch on temperature control unit normal operation 3 Set nominal value to 40 C 4 Open the knurled nut on the safety valve until a little water escapes via the overflow If no water escapes through the s...

Страница 109: ...2_1452 USR 51 is updated additionally NOTICE The gba03Usr upd SW51 1_xxxx upd or SW51 2_xxxx upd software must be in the root of the data carrier It may not be stored in a folder NOTICE During the so...

Страница 110: ...not disconnect the USB connection Conclusion of data transfer is indicated on the display The USB connection can now be disconnected The new software is written to the USR 51 flash On completion an a...

Страница 111: ...osen the screws 1 fixing the heater to the electrical part 6 Swivel the heater outwards and pull downwards out of the heat transfer module WTM 7 If necessary remove the two fixing screws 5 on the long...

Страница 112: ...Valve cover 1 Completely empty the temperature control unit 2 Remove the fixing screws for the cover plate 1 on the lower rear panel and remove the cover plate Unit board 1 Disconnect the mains plug f...

Страница 113: ...me tasks must only be carried out by qualified personnel or by the manufacturer exclusively If this is required it is pointed out separately in the description of the respective faults As a rule work...

Страница 114: ...d observe screw torque specifications In case of faults The following general rules apply 1 In the event of faults that pose immediate danger to man or machine activate the emergency shutoff function...

Страница 115: ...of the unit yellow not compulsory Horn Alarm contact Interface 2 Limit values have been exceeded The transgression has an influence on the heating system of the unit red off compulsory Horn Alarm cont...

Страница 116: ...yed for the selected fault indication 10 4 Troubleshooting chart Fault Possible cause Rectification Rectified by Undercurrent heater or Overcurrent heater Not connected to the correct mains voltage Co...

Страница 117: ...nowledge alarm for initial filling time exceeded Operator Mains water pressure too low Increase mains water pressure Operator Cooling water or system water connection not made correctly Make cooling w...

Страница 118: ...perly Operator Parameter Upper dev nominal actual set too low Increase parameter Upper dev nominal actual Operator Regulation parameter not optimally set Optimise regulation parameter Qualified person...

Страница 119: ...n an environmentally compatible manner As long as no return or disposal agreement was made dismantled constituent parts are to be recycled Metals should be scrapped Plastic elements should be passed o...

Страница 120: ...tal breakdown Therefore Only use original spare parts from the manufacturer Purchase spare parts through the HB THERM representative www hb therm ch The spare parts list can be found in Appendix B of...

Страница 121: ...1 T1 T1 GIF 51 A 4 1 2 3 4 PE 210V 400V 460V X15 F 1 u F 2 u X 23 X 53 1 X 33 3 X 32 2 X 32 1 X 31 2 X 31 1 X 33 2 X 33 1 X 24 X 25 X 26 X 51 1 X 53 2 X 52 3 X 52 2 X 52 1 X 51 4 X 37 X 64 X 62 X 63 X...

Страница 122: ...20 X 22 X 21 24 V AC 200 220 V 380 480 V 220 V AC X 34 1 TA 1 3 TA 1 1 24 V AC 24 40 V DC X 34 2 X 12 1 X 17 X 4 24 V AC Service 220 V AC Service X 33 4 X 53 3 X 53 4 X 52 4 X 35 X 34 3 X 34 4 X 34 5...

Страница 123: ...F G C E v u t 5 BP 1 P r 12 2 12 1 YV 1 YV 2 M m s l DFM 3 1 2 KWM Z 1 k WTM EH 2 EH 1 7 7 g Hydraulikschema HB 100Z1 Z2 R0415 D 1551 7 10 ZG n BP 2 P 11 YV 5 ZG K YV 4 7 13 J ZG A B BT 2 7 1 M 2 M M...

Страница 124: ...s F l u u BT 6 7 17 DFM 3 1 2 KWM Z 1 WTM EH 2 EH 1 7 7 k g 4 10 bar 17 bar 180 C Hydraulikschema HB 140Z1 Z2 HB 160Z1 Z2 HB 180Z2 R0417 D 1551 7 10 ZG P 11 n 7 4 YV 3 ZL YV 5 ZG K BP 2 7 3 A B BT 2 7...

Страница 125: ...HB 100 140 160Z1 Temperature Control Unit Technical information O8285 EN 2017 12 125 13 3 Item location Side view left Side view right...

Страница 126: ...HB 100 140 160Z1 Temperature Control Unit Technical information 126 O8285 EN 2017 12 Cooling water module Proportional module Cooling...

Страница 127: ...hnical information O8285 EN 2017 12 127 Electric components Front TC 1 KM 1 XT 2 V 1 1 V 1 2 XT 1 A 2 A 3 X 105 X 104 X 72 X 75 X 74 QS 1 X 79 X 76 X 77 X 78 X 71 X 91 A 6 A 1 A 5 A 4 FU 1 FU 2 TA 1 1...

Страница 128: ...turn valve return line 7 7 Non return valve ventilation 7 10 Non return valve main line ZG 7 13 Non return valve compressed air ZG 7 17 Non return valve filling 140 160 180 200 230 ZL 11 Bypass with n...

Страница 129: ...emiconductor relay heater 1 X 15 Preselection of voltage X 71 Socket external sensor ZE X 72 Connector alarm contact external control ZB X 74 Connector interface DIGITAL 1 ZD X 75 Connector interface...

Страница 130: ...Control Unit Interface cables 130 O8285 EN 2017 12 14 Interface cables 14 1 External sensor Sensor type thermocouple type J K T Sensor type Pt 100 2 wire design Sensor type Pt 100 3 wire design Senso...

Страница 131: ...on Contact Load Unit ON Closing edge 5 VDC 2 mA OFF Opening edge Nominal value 2 Closing edge 5 VDC 2 mA 1 Opening edge Ramp programme ON Closing edge 5 VDC 2 mA OFF Opening edge Alarm contact 250 VAC...

Страница 132: ...100 140 160Z1 Temperature Control Unit Interface cables 132 O8285 EN 2017 12 Connection cable RS 422 between 2 USR units 20 mA current loop 1 not applicable if shield exists on machine side RS 232 RS...

Страница 133: ...terfaces No Description 1 Adapter u ID No 22590 only for DEMAG machine 2 Terminator 120 not for older DEMAG machines with integrated connector 3 Address DEMAG Unit 1 with address 13 unit 2 with addres...

Страница 134: ...HB 100 140 160Z1 Temperature Control Unit Interface cables 134 O8285 EN 2017 12 14 5 Interface HB HB 1 An automatic terminal resistance is connected over this contact HB CAN...

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