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Water Softener

Weichwassermeister

GSX 5, GSX 10, GSX 10-I

Order no.-Nr. 075 187 970-inter Edited by: KONS-nkes-mrie G:\BA-187970-INTER_GSX 5-10.DOC

Table of contents

A General .......................................................................... 5

Preface

Warranty

3 How to use the operation manual

4 General safety information

5 Shipping and storage

6 Disposal of used parts and materials

Basic

information .......................................................... 9

1 Laws, directives, standards

2 Water and scaling

3 Ion exchange

Product

description ....................................................... 12

1 Type designation plate
2 System components
3 Technical specifications
4 Designated application
5 Application limits
6 Scope of supply

Installation .................................................................... 21

1 General installation instructions
2 Preliminary works
3 How to connect the water softener
4 Terminal diagram

Start-up .......................................................................... 26

1 How to prepare the brine tank

2 How to start up the water softener

3 How to set the soft water hardness

Operation ...................................................................... 31

Introduction

2 How to operate the control unit
3 How to make deviating settings

Troubleshooting

............................................................ 42

Introduction

2 Error signals
3 Symbols
4 Other malfunctions

Maintenance

and care .................................................. 46

1 Basic information

2 Inspection (functional check)

Maintenance

4 Operation log

Содержание Weichwassermeister GSX 10

Страница 1: ...Operation Manual Water Softener Weichwassermeister GSX 5 GSX 10 GSX 10 I Edition November 2011 Order no 075 187 970 inter...

Страница 2: ...late 2 System components 3 Technical specifications 4 Designated application 5 Application limits 6 Scope of supply D Installation 21 1 General installation instructions 2 Preliminary works 3 How to c...

Страница 3: ...egard to technical progress Reprints translations into foreign languages electronic storage or copying only with written approval of Gr nbeck Wasseraufbereitung GmbH Any type of duplication not author...

Страница 4: ...mentation Markus P pperl System designation Weichwassermeister System type GSX 5 GSX 10 GSX 10 I System number Refer to type designation plate Applicable EC guidelines EC Guideline EMV 2004 108 EC EC...

Страница 5: ...ls This ensures reliable operation over many years provided you treat the systems with the required care This operation manual assists you with important information Therefore read the complete manual...

Страница 6: ...ther manufacturers and if the quality and composition of such dosing agents or chemicals is be yond Gr nbeck s control Gr nbeck shall not be liable for defects or damage resulting from inept handling...

Страница 7: ...be performed by Gr nbeck s technical service or by persons expressly authorized by Gr nbeck Tasks with this symbol may only be performed by personnel instructed in electrical engineering according to...

Страница 8: ...o health due to contaminated drinking water The sys tem may only be installed by a qualified company The operation manu al must be strictly adhered to Ensure that there is sufficient flow The pertinen...

Страница 9: ...t only approved companies are permitted to make major modifications to water treatment facilities and that at regular intervals tests inspections and maintenance are to be performed on the devices ins...

Страница 10: ...side by side e g in the mineral dolomite Hardness ranges according to German Detergent and Cleaning Agents Act WMRG Hardness range dH f mmol l mol m3 1 soft 0 8 4 15 0 0 1 5 2 medium 8 4 14 15 0 25 0...

Страница 11: ...inues until the sodium ions are used up Fig B 2 Operation The exchange reaction can be reversed if a large amount of sodium ions salt solution brine is added fig B 3 By their sheer number they re plac...

Страница 12: ...SX Serial number Order number Nenndur ch uss 20 8 dH Nominal flow 20 8 dH D bit nominal 20 8 dH Netzanschluss Mains supply Branchement lectrique 85 265V 50 60Hz 17VA Zul W assertemperatur Admissible w...

Страница 13: ...oam adapter only for GSX 5 3 Locking screw of blending valve 11 Sieve bottom 19 Exchanger 4 Shut off valve for soft water 12 Protective pipe with interior brine valve 20 Power cable 5 Connection block...

Страница 14: ...s a forced regeneration as per DIN 19636 100 Raw water is used to regenerate the system All system data is shown in table C 1 The information applies to the standard version of the system Different da...

Страница 15: ...mm 485 B Height of water softener mm 730 C Depth of water softener mm 535 D Height of safety overflow of brine tank mm 530 E Connection height of control valve soft water mm 440 F Connection height o...

Страница 16: ...softener is adapted to the soft water requirements to be ex pected at the installation site It is not suitable for considerably differing performances The nominal flow must not be exceeded In case of...

Страница 17: ...SX 10 I has to be used A nominal flow which is defined at 750 l h in combination with a higher salt requirement for the regeneration guar antee a hardness of 0 1 dH 0 2 f 0 02 mmol l throughout the en...

Страница 18: ...for details Electronically controlled dosing unit for corrosion protection in connec tion with the Weichwassermeister GSX The unit is activated by means of the standard interface EXAcount without add...

Страница 19: ...output analogue output and relay contact to Gr nbeck control unit Dimensions 160 x 240 x 160 mm M bus measuring transducer D DAM complete 115 850 Extension kit for connection hose to extend the length...

Страница 20: ...s Seals and control disks are subject to a certain wear and tear Wearing parts are indicated below Note Although these parts are considered to be wearing parts we grant a limited warranty period of 6...

Страница 21: ...ctions The installation site must provide adequate space A foundation of a sufficient size and load carrying capacity must be provided The required connections must be provided prior to the installati...

Страница 22: ...oftener must be preceded by a drinking water filter e g BOXER KD incl pressure reducer and if necessary by a pressure re ducer Recommended pressure 4 bar If the process e g reverse osmosis system esta...

Страница 23: ...Pressure relief safety valves therefore must be installed downstream of the connection block 1 2 Electrical installation An earthed socket is required for the electrical connection It must cor respon...

Страница 24: ...drain Make sure there is a free outlet min 20 mm to the drain Fasten the hose with appropriate means in order to prevent the hose from wag ging emerging regeneration water is under pressure Fig D 3 D...

Страница 25: ...230 V 1 A Fig D 5 item 1 as well as a programmable input for connection to a voltage free contact Fig D 5 item 2 For a detailed description of the available functions refer to chapter F paragraph 3 2...

Страница 26: ...rts We recommend having Gr nbeck s technical service authorised service company start up the system Note The salt level in the brine tank must always be higher than the brine level Please observe the...

Страница 27: ...he water softener 1 Open the shut off valve for raw water at the connection block 2 Visually check for tightness check at the connection block as well 3 Plug in mains plug 4 Set the control unit Set t...

Страница 28: ...form 0 dH 0 f 0 mmol l test Unscrew the locking screw at the blending valve and close the blending valve at the connection block completely turn to the right Withdraw a water sample downstream of the...

Страница 29: ...te the soft wa ter hardness Withdraw a water sample at the closest tap and determine the soft water hardness Soft water hardness too low Turn the blending valve a little further to the left open Soft...

Страница 30: ...acc to Ger Drinking Water Regulations x mg l sodium concentration in raw water y mg l permissible dosing of sodium during softening y 8 2 Z dH max possible softening The raw water may be softened by...

Страница 31: ...r GSX are volume and or timer controlled They are operated and monitored by means of the control unit Fig F 1 Operating panel of Weichwassermeister GSX green LED Water softener is working properly yel...

Страница 32: ...ng to save and close parameter numerical display stops blinking 2 In standard operation to release a manual regeneration press for 5 sec On the User Programming level to return to the previous paramet...

Страница 33: ...of the current value in the numerical display 8 The symbolic drop is blinking when water is withdrawn 9 In standard operation The exchanger and its residual capacity is indicated The respective seg me...

Страница 34: ...generation process if activated Depending on the regeneration step the corresponding arrow will ap pear Brine is sucked from the brine tank Water is filled into the brine tank 10 e Reference run regen...

Страница 35: ...5 Press key to access the next menu item The display indicates the minutes 6 Press key The displayed minutes start blinking 7 Set current time minutes In order to do so Decrease the minutes by means...

Страница 36: ...to return to the basic dis play The display indicates Ibn After approx 10 minutes the current time will be displayed and both exchanger tanks will be regenerated 2 3 Info level The display indicates t...

Страница 37: ...ed in operating mode b 1 regeneration exclusively via daily interval and time and the maximum soft water volume is reached prior to the set regeneration interval has expired the water softener is rest...

Страница 38: ...erts as incorrectly set values may result in the overrunning of the exchangers or in malfunctions 3 1 Installer level 290 Prerequisite The control unit indicates the standard display time 1 Press and...

Страница 39: ...0300 is displayed CA72 0300 CA73 0300 4 Home in on ref erence position of transfer valve 0 0 1 Started by reprogramming to the value 1 An ongoing regeneration is aborted by this Attention Modificatio...

Страница 40: ...ller Programming level is active Initially the required menu has to be chosen The figures are blinking They have to be modi fied so that they indicate the Code for the menu to be processed The Code fo...

Страница 41: ...regeneration process 4 contact closed in case of a flow rate of 0 m h or in case of transfer 1 Delay time for SA 4 min 1 0 0 1 9 9 Contact only reopens time delayed when the transfer has been complete...

Страница 42: ...their elimination The GSX water softeners are equipped with an error detection and signal system If an error message is displayed 1 Press key acknowledgement of malfunction does not apply to symbol r...

Страница 43: ...factory setting Er 1 Step monitoring at regenera tion motor Acknowledge malfunction home in on the ref erence position refer to table F 3 item 5 Notify Gr nbeck s technical service authorised service...

Страница 44: ...er to chapter F 3 1 Readjust the correct data record CA71 CA73 parameter index 1 1 Factory setting deactivated can be activated by Gr nbeck s technical service authorised service company if required 3...

Страница 45: ...ctor sieve Dismantle brine valve and thoroughly clean it No salt in brine tank Refill salt Salt clumps together Loosen up clumped salt with suitable tool so that loose salt is available again in brine...

Страница 46: ...nspection every second months Yearly maintenance For documentation of the maintenance work an operation log refer to chapter H paragraph 4 must be kept Note By concluding a maintenance contract you en...

Страница 47: ...level in the brine tank respect the minimum salt filling level refer to marking line at brine tank funnel If necessary refill salt tablets Check salt quality salt must not be clumped together If nece...

Страница 48: ...drive motors of control valve clean in jector and sieve Clean brine tank and brine valve Check regeneration salt supply volume and quality no clumping Check hose connections and seals and replace if n...

Страница 49: ...Installed by Customer service technician Company Work time certificate no Signature Filter Make type Drain connection DIN EN 1717 yes no Floor drain available yes no Water stop yes no Pumping system y...

Страница 50: ...Water Softener Weichwassermeister GSX 5 GSX 10 GSX 10 I Order no Nr 075 187 970 inter Edited by KONS nkes mrie G BA 187970 INTER_GSX 5 10 DOC 50...

Страница 51: ...Injector cleaned Injector sieve cleaned Injector sieve cleaned Carbon electrode of chlorine cell cleaned Carbon electrode of chlorine cell cleaned Carbon electrode of chlorine cell replaced Carbon el...

Страница 52: ...d Injector cleaned Injector sieve cleaned Injector sieve cleaned Carbon electrode of chlorine cell cleaned Carbon electrode of chlorine cell cleaned Carbon electrode of chlorine cell replaced Carbon e...

Страница 53: ...Injector cleaned Injector sieve cleaned Injector sieve cleaned Carbon electrode of chlorine cell cleaned Carbon electrode of chlorine cell cleaned Carbon electrode of chlorine cell replaced Carbon el...

Страница 54: ...ed Injector cleaned Injector sieve cleaned Injector sieve cleaned Carbon electrode of chlorine cell cleaned Carbon electrode of chlorine cell cleaned Carbon electrode of chlorine cell replaced Carbon...

Страница 55: ...Injector cleaned Injector sieve cleaned Injector sieve cleaned Carbon electrode of chlorine cell cleaned Carbon electrode of chlorine cell cleaned Carbon electrode of chlorine cell replaced Carbon el...

Страница 56: ...ed Injector cleaned Injector sieve cleaned Injector sieve cleaned Carbon electrode of chlorine cell cleaned Carbon electrode of chlorine cell cleaned Carbon electrode of chlorine cell replaced Carbon...

Страница 57: ...hwassermeister GSX 5 GSX 10 GSX 10 I Order no 075 187 970 inter Edited by KONS nkes mrie G BA 187970 INTER_GSX 5 10 DOC 57 Farbkennzeichnungen Schaltplan auf Seite 34 ws wt gn gn bn bn rs pi ge ye gr...

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