background image

24

HIGH VOLTAGE!

 D

 ALL 

.

M

. F

.

ISCONNECT

POWER BEFORE SERVICING

ULTIPLE POWER SOURCES MAY BE PRESENT

AILURE TO DO

SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH

 0140G04547-A

PU

RD

BK

BK

RD

BL

PU

PU

PU

PU

OR

BR

WH

BL

BK

PU

BL

IGN

ALS

SOL

BK

YL

RD

GR

SEE NOTE

  3

EM

208

PU

BK

N

G

L

240

3

TR

2

RD

24V

C

1

YL

BL

208-230/1/160

POWER SUPPLY

GND

C

PU

RD

BK

BR PU

BK

R

S

COMP

C

T2

T1

CC L2

L1

CM

PU

SEE NOTE

  3

BL

BK

SEE NOTE

  2

YL

YL

YL

YL

YL

YL

YL

YL

FS

RD

G

ECON

HI COOL

LO COOL

HI HEAT

LO HEAT

P2

MVC

MVH

MVL

PS

PS

HLO

TH

2

3

5

6

4

1

5

7

9

8

6

3

1

2

L1

L1

HI

LO

HI

SOL

GV

C

CC

C

H

M

RS

PS

LS

ALS

TR

EM

VM

H

F

L2

T2

208-

2

230/1/6

CM

L1

R

T1

S

PLY VOLTAGE

P1

IN

TE

G

R

AT

E

D

 IG

N

IT

IO

N

 

C

O

N

TR

O

L

CC

COM

HLI

SEE NOTE 2

IN

TE

R

G

R

AT

ED

 IG

N

IT

IO

N

C

O

N

TR

O

L

Y

Y1

R

C

Y2

W2

W1

TO

MICRO

TO

MICRO

IN

TE

G

R

AT

ED

 IG

N

IT

IO

N

 C

O

N

TR

O

L

L1

LO

L2

L2

L2

L2

SOL

HPS

1

2

3

SE

N

O

TE 

5

 

RUN CAPACITOR FOR COMPRESSOR/FAN

FACTORY WIRING

RCCF

FUSE

F

COMPRESSOR

COMP

     LINE VOLTAGE

     OPTIONAL HIGH VOLTAGE

     HIGH VOLTAGE

FIELD WIRING

     LOW VOLTAGE

     LOW VOLTAGE

BK   BLACK

WIRE CODE

PK   PINK

OR   ORANGE

GR   GREEN

BR   BROWN

BL   BLUE

RD   RED

WH   WHITE

YL    YELLOW

PU   PURPLE

ALS

CC

COMPONENT LEGEND

CONTACTOR

AUXILLARY LIMIT SWITCH 

GAS VALVE

GV

FS

GND

IGNITOR

PS

LS

IGN

IIC

EQUIPMENT GROUND

PRESSURE SWITCH

LIMIT SWITCH

INTEGRATED IGNITION CONTROL

FLAME SENSOR

EM

EVAPORATOR MOTOR

ODF

OUTDOOR FAN

NOTES

1. REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF

    INSULATION AS ORIGINAL.(USE COPPER CONDUCTOR ONLY).

2. FOR 208 VOLT TRANSFORMER OPERATION MOVE BLACK WIRE

    FROM TERMINAL  3  TO TERMINAL  2  ON TRANSFORMER.

3. USE COPPER CONDUCTORS ONLY

4. FOR 208V OPERATION, REMOVE BLUE LEAD FROM INDUCER LOW

   

  TERMINAL.  MOVE BLACK LEAD FROM PARK TERMINAL ONTO

    INDUCER LOW TERMINAL.  PLACE BLUE LEAD ON PARK TERMINAL.

5. USE NEC CLASS 2 WIRE FOR THERMOSTAT FIELD WIRING.

3 MIN COMP. SHORT

CYCLE DELAY

COMPR. SHORT CYCLE DELAY

6 FLASHES

FLASHES

CHECK FOR SHORTS IN

FLAME SENSOR WIRING

CHECK GAS VALVE

CHECK ROLLOUT LIMIT SW.

CHECK AUXILIARY LIMIT SW.

CHECK MAIN LIMIT SWITCH

C

 

CHECK WIRING FOR SHORTS

 CHECK PRESSURE SWITCH

PRESSURE SWITCH CLOSED

CHECK VENT MOTOR

CHECK TUBING

CHECK FUSE(S)

CHECK INPUT POWER

-

GAS PRESSURE

FLAME SENSOR

GAS VALVE

GAS

 

FLOW

 CHECK PRESSURE SWITCH

OFF

ON

1 FLASH

3 FLASHES

2 FLASHES

4 FLASHES

5 FLASHES

FALSE FLAME DETECTED

OPEN LIMIT SWITCH

WITHOUT INDUCER ON

PRESSURE SWITCH OPEN

IGNITION FAILURE

NORMAL OPERATION

NO POWER OR

INTERNAL CONTROL

FAULT

STATUS

S

CHECK

CHECK FOR SHORTS IN

FLAME SENSOR WIRING

-

NORMAL FLAME PRESENT

-

GAS PRESSURE

FLAME SENSOR

GAS

 

VALVE

GAS FLOW

 CHECK GAS VALVE

ON

OFF

1 FLASH

2 FLASHES

FALSE FLAME DETECTED

LOW FLAME SIGNAL

NO FLAME PRESENT

PSW/LOC OPEN

9 FLASHES

CHECK JUMPER BETWEEN 1

AND 4 ON 6-CIRCUIT

CONNECTOR

IDT/ODT OPEN

8 FLASHES

CHECK AUXILIARY LIMIT SW.

CHECK MAIN LIMIT SWITCH

C

LIMIT OPEN

 

5 TIMES

 

IN SAME

CALL FOR HEAT

7 FLASHES

CHECK   REFRIGERANT

SWITCHES FOR LOSS OF

 

CHARGE OR HIGH HEAD

PRESSURE

EQUIPMENT GROUND

FIELD GROUND

FIELD SPLICE

SWITCH 

(TEMP)

IGNITER

SW

ITCH (PRESS)

OVERCURRENT

 PROT. DEVICE

JUNCTION
TERMINAL

INTERNAL TO

INTEGRATED CONTROL

PLUG CONNECTION

CONDENSER MOTOR

GY   GRAY

DIAGNOSTIC

LED

RED

AMBER

HPS

HI

LOW

ODF

L1

HIGH

FS

T1

LOW

INDUCER

L2

PARK

F

OR

OR

YL

PU

BR

NONE

5 MIN

10

  MIN

180

150

120

90

Y2

Y1

G

1

W

2

W

C

OFF DELAY

STAGE

DELAY ECON

LO HEAT

HI HEAT

HI COOL

LO COOL

24VAC COM

5

4

3

2

1

1
2
3

4
5
6

7
8
9

P1

BL

P2

5

4

2

1

3

6

YL

YL

YL

YL

SEE NOTE 5

H

C

F

C
H

M

GV

GAS VALVE

W. R.

PS

LS

RS

1

2

1

2

PU

YL

RCCF

OR

OR

YL

YL

PU

PU

PU

PU

BL

BR

YL
YL
PU

PU

BL

YL

BR

WH

RD YL

BR

PU

PU

RD

BL

BK

BK

YL

VM

BL

BK

BK

RD

SEE

 

NOTE 4

BK

SEE NOTE

  4

HLO

HI LIMIT OUTPUT

HI LIMIT INPUT

HLI

HIGH PRESSURE SWITCH

HPS

MAIN GAS VALVE LOW

 

MVL

MVH

TH

SOLENOID (2ND STAGE COOL)

SO

TR

TRANSFORMER

VENT MOTOR

VM

MAIN GAS VALVE HIGH

TRANSFORMER HIGH

ROLLOUT SWITCH

RS

MVC

MAIN GAS VALVE COMMON

R

CM

CC

GPG16*****M41A** WIRING DIAGRAM

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

Содержание GPG 16 M Series

Страница 1: ...e and air flow may reduce energy efficiency and shorten equipment life ONLY PERSONNEL THAT HAVE BEEN TRAINED TO INSTALL ADJUST SERVICE OR REPAIR HEREINAFTER SERVICE THE EQUIPMENT SPECIFIED IN THIS MAN...

Страница 2: ...Primary Limit 18 Flame Detected with Gas Valve Closed 18 Low Flame Signal 19 Abnormal Operation Cooling 19 Short Cycle Compressor Delay 19 High Pressure Switch Loss of Charge Switch 19 MAINTENANCE 19...

Страница 3: ...RNINGS EXACTLY COULD RESULT IN SERIOUS INJURY DEATH OR PROPERTY DAMAGE NEVER TEST FOR GAS LEAKS WITH AN OPEN FLAME USE COMMERCIALLY AVAILABLE SOAP SOLUTION MADE SPECIFICALLY FOR THE DETECTION OF LEAKS...

Страница 4: ...nt pas suivies pour chacun des appareils raccord s au syst me de ventilation au moment de sa mise en marche cela peut entra ner une intoxication au monoxyde de carbone ou la mort Les tapes suivantes d...

Страница 5: ...dition of the National Fuel Gas Code NFPA 54 ANSI Z223 1 and National Standard of Canada CAN CSA B149 Installation Codes The heating and cooling capacities of the unit should be greater than or equal...

Страница 6: ...e for fire protection proper operation and service access see appendix These clearances must be permanently maintained The combustion air inlet and flue outlet hoods on the unit must never be obstruct...

Страница 7: ...at the altitudes shown on the rating plate The rating plate is stamped with the model number type of gas and gas input rating Make sure the unit is equipped to operate on the type of gas available Con...

Страница 8: ...drip leg to trap dirt and moisture before it can enter the gas valve The drip leg must be a minimum of three inches long 5 Use two pipe wrenches when making connection to the gas valve to keep it from...

Страница 9: ...peration Because of the danger of ex plosion or fire never use a match or open flame to test for leaks Never exceed specified pressure for testing Higher pressure may damage gas valve and cause overfi...

Страница 10: ...nd two stages of me chanical cooling Units which will have economizers may use thermostats with two or three stages of cooling All units can use single stage or multi stage thermostats Refer to figure...

Страница 11: ...esidential or Manual Q Commercial All ductwork exposed to the outdoors must include a weather proof barrier and adequate insulation A duct system should be installed in accordance with Stan dards of t...

Страница 12: ...elay time expires the control will transition from low stage to high stage 6 The 30 second HEAT FAN ON delay time begins after the main burners light 7 The unit delivers heat to the conditioned space...

Страница 13: ...ated temperatures at the control are normally caused by blower failure The reason for the opening should be determined and repaired prior to resetting If the power to the unit is interrupted during th...

Страница 14: ...ternately remove pre drilled cap from drip leg Reinstall original cap sealing with pipe thread compound 7 Turn on electrical power and gas supply to the system 8 Turn on system power and energize valv...

Страница 15: ...e Rise Check Check the temperature rise through the unit by placing ther mometers in supply and return air registers as close to the unit as possible Thermometers must not be able to sample temperatur...

Страница 16: ...lower will continue to run for 90 120 150 or 180 seconds depending on the setting NOTE If necessary adjust fan OFF delay settings to obtain satisfactory comfort level Control Board Top Unit Shutdown 1...

Страница 17: ...3 Record the gauge pressure and the temperature of the line 4 The difference between the thermometer reading and pressure to temperature conversion is the amount of subcooling Subcooling Formula Sat...

Страница 18: ...d heat exchanger a failed induced draft blower or insufficient combustion air The rollout protection device is a manual reset limit located on the burner bracket The cause of the flame rollout must be...

Страница 19: ...ecked at least once a year before the heating season begins to be sure that the combustion air inlet and flue outlet hoods are not blocked by debris which would prevent adequate combus tion air and a...

Страница 20: ...r lifting off At least once a year prior to or during the heating season make a visual check of the burner flames NOTE This will involve removing and reinstalling the heat exchanger door on the unit w...

Страница 21: ...Switch Compressor Igniter Condenser Coil Ignition Control Condenser Fan Blade Induced Draft Blower Condenser Fan Motor Pressure Switch Contactor Pressure Switch Hose Gas Manifold Thermostatic Expansio...

Страница 22: ...Flashes Indoor Outdoor Thermostat Open Cooling Only Devices Not present On All Models 9 Flashes High Pressure Loss of Charge Switch Open Cooling Only Devices Not Present On All Models Amber Light Sig...

Страница 23: ...e Height W D A B GPG1624 M41 47 51 32 34 1 2 Medium GPG1630 M41 47 51 32 34 1 2 Medium GPG1636 M41 47 51 40 42 1 2 Large GPG1642 M41 47 51 40 42 1 2 Large GPG1648 M41 47 51 40 42 1 2 Large GPG1660 M41...

Страница 24: ...ECK FOR SHORTS IN FLAME SENSOR WIRING CHECK GAS VALVE CHECK ROLLOUT LIMIT SW CHECK AUXILIARY LIMIT SW CHECK MAIN LIMIT SWITCH C CHECK WIRING FOR SHORTS CHECK PRESSURE SWITCH PRESSURE SWITCH CLOSED CHE...

Страница 25: ...nufacturer s instal lation instructions D gaugement conforme aux codes d installation locaux aux exigences du fournisseur de gaz et aux instructions d instal lation du fabricant MINIMUM CLEARANCES UNI...

Страница 26: ...SPEED T5 COOLING SPEED GPG1642100M41 Rise Range 35 65 E S P T1 LOW STAGE HEATING SPEED T2 HIGH STAGE HEATING SPEED T3 LOW STAGE COOLING SPEED T4 HIGH STAGE COOLING SPEED T5 COOLING SPEED GPG1648100M41...

Страница 27: ...available on the web site in Partner Link Service Toolkit NOTE Ensure coils are rinsed well after use of any chemical cleaners Annual Inspection Qualified Servicer Only Your package unit should be ins...

Страница 28: ...ignment per installa on instructions Check refrigerant piping for rubbing and leaks Repair if necessary Check unit wiring to ensure i s no n contact with refrigerant piping or sharp metal edges Check...

Страница 29: ...or Amps Blower Amps Condenser Fan Amps ELECTRICAL Total External Sta c Pressure Blower Wheel RPM TEMPERATURES Outdoor Air Temperature Return Air Temperature Cooling Supply Air Temperature Discharge Ci...

Страница 30: ...30 THIS PAGE LEFT INTENTIONALLY BLANK...

Страница 31: ...31 THIS PAGE LEFT INTENTIONALLY BLANK...

Страница 32: ...or Product Registration please register as follows Goodman Brand products https www goodmanmfg com product registration You can also scan the QR code on the right for the product brand you purchased t...

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