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Abnormal Operation - Heating

Internal Control Failure

If the integrated ignition control in this unit encounters an 

internal fault, it will go into a “hard” lockout and turn off the 

diagnostic LED. If diagnostic LED indicates an internal fault, 

check power supply to unit for proper voltage, check all fus-

es, circuit breakers and wiring. Disconnect electric power 

for five seconds. If LED remains off after restoring power, 

replace control.

External Lockout

An external lockout occurs if the integrated ignition control 

determines that a measurable combustion cannot be estab-

lished within three (3) consecutive ignition attempts. If flame 

is not established within the seven (7) second trial for igni

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tion, the gas valve is de-energized, 30 second inter-purge 

cycle is completed, and ignition is re-attempted. The control 

will repeat this routine three times if a measurable combus-

tion is not established. The control will then shut off the in

-

duced draft blower and go into a lockout state.

If flame is established but lost, the control will energize the 

circulator blower at the heat speed and then begin a new igni-

tion sequence. If flame is established then lost on subsequent 

attempts, the control will recycle the ignition sequence.

The diagnostic fault code is 1 flash for a lockout due to failed 

ignition attempts. The integrated control will automatically 

reset after one hour, or it can be reset by removing the ther-

mostat signal or disconnecting the electrical power supply 

for over five seconds. If the diagnostic red LED indicates an 

external lockout, perform the following checks:

•  Check the supply and manifold pressures

•  Check the gas orifices for debris

•  Check gas valve for proper operation

•  Check flame sensor

A drop in flame signal can be caused by nearly invisible 

coating on the sensor. Remove the sensor and careful-

ly clean with steel wool.

•  Auxiliary/Secondary Limit

A dirty filter, excessive duct static, insufficient air flow, a 

faulty limit, or a failed circulator blower can cause this 

limit  to  open.  Check  filters,  total  external  duct  static, 

circulator blower motor, blower motor speed tap (see 

wiring diagram), and limit. An interruption in electrical 

power during a heating cycle may also cause the aux-

iliary limit to open. The automatic reset secondary limit 

is located on top of the circulator blower assembly.

•  Rollout Limit

If the burner flames are not properly drawn into the heat 

exchanger, the flame rollout protection device will open. 

Possible causes are restricted or blocked flue passag

-

es, blocked or cracked heat exchanger, a failed induced 

draft  blower,  or  insufficient  combustion  air. The  rollout 

protection device is a manual reset limit located on the 

burner bracket. The cause of the flame rollout must be 

determined and corrected before resetting the limit.

•  Check wiring

Check wiring for opens/shorts and miswiring.

IMPORTANT  NOTE:

 If you have to frequently reset your 

gas/electric package unit, it means that a problem exists that 

should be corrected. Contact a qualified servicer for further 

information.

Pressure Switch Stuck Open

A pressure switch stuck open can be caused by a faulty 

pressure switch, faulty wiring, a disconnected or damaged 

hose, a blocked or restricted flue, a blocked pressure tap or 

a faulty induced draft blower.

If the control senses an open pressure switch during the pre-

purge cycle, the induced draft blower only will be energized. 

If the pressure switch opens after ignition has begun the gas 

valve  is  de-energized,  the  circulator  blower  heat  off  cycle 

begins, and the ‘induced draft blower remains on. The diag-

nostic LED (red) code is two (2) flashes.

Pressure Switch Stuck Closed

A stuck closed pressure switch can be caused by a faulty 

pressure switch or faulty wiring. If the control encounters a 

pressure switch stuck closed, the induced draft blower re-

mains off. The diagnostic red LED code for this fault is three 

(3) flashes.

Primary Limit

A primary limit will open due to excessive supply air tem-

peratures.  This  can  be  caused  by  a  dirty  filter,  excessive 

duct static, insufficient air flow, or a faulty limit. Check filters, 

total external duct static, blower motor, blower motor speed 

tap (see wiring diagram), and limit. This limit will automati

-

cally reset once the temperature falls below a preset level.

If a limit switch opens, the gas valve is immediately de-en-

ergized, the induced draft and air circulating blowers are en-

ergized. The induced draft  and air circulator blowers remain 

energized until the limit switch re-closes. The diagnostic 

LED (red) code for an open limit is four (4) flashes.

NOTE: 

If  the  primary  limit  opens  five  (5)  times  within  the 

same call for heat, the ignition control will lock out for one 

(1) hour with the air circulating blower energized at high heat 

speed. The diagnostic LED (red) code for this condition is 

seven (7) flashes.

Flame Detected with Gas Valve Closed

If flame is detected with the gas valve de-energized, the com

-

bustion and air circulator blowers are energized. The diag-

nostic fault code is five (5) flashes (red LED) for this condition. 

The flame diagnostic LED (amber) will flash (2) times to indi

-

cate this condition. The control can be reset by removing the 

power supply to the unit or it will automatically reset after one 

hour. Miswiring is the probable cause for this fault.

Содержание GPG 16 M Series

Страница 1: ...e and air flow may reduce energy efficiency and shorten equipment life ONLY PERSONNEL THAT HAVE BEEN TRAINED TO INSTALL ADJUST SERVICE OR REPAIR HEREINAFTER SERVICE THE EQUIPMENT SPECIFIED IN THIS MAN...

Страница 2: ...Primary Limit 18 Flame Detected with Gas Valve Closed 18 Low Flame Signal 19 Abnormal Operation Cooling 19 Short Cycle Compressor Delay 19 High Pressure Switch Loss of Charge Switch 19 MAINTENANCE 19...

Страница 3: ...RNINGS EXACTLY COULD RESULT IN SERIOUS INJURY DEATH OR PROPERTY DAMAGE NEVER TEST FOR GAS LEAKS WITH AN OPEN FLAME USE COMMERCIALLY AVAILABLE SOAP SOLUTION MADE SPECIFICALLY FOR THE DETECTION OF LEAKS...

Страница 4: ...nt pas suivies pour chacun des appareils raccord s au syst me de ventilation au moment de sa mise en marche cela peut entra ner une intoxication au monoxyde de carbone ou la mort Les tapes suivantes d...

Страница 5: ...dition of the National Fuel Gas Code NFPA 54 ANSI Z223 1 and National Standard of Canada CAN CSA B149 Installation Codes The heating and cooling capacities of the unit should be greater than or equal...

Страница 6: ...e for fire protection proper operation and service access see appendix These clearances must be permanently maintained The combustion air inlet and flue outlet hoods on the unit must never be obstruct...

Страница 7: ...at the altitudes shown on the rating plate The rating plate is stamped with the model number type of gas and gas input rating Make sure the unit is equipped to operate on the type of gas available Con...

Страница 8: ...drip leg to trap dirt and moisture before it can enter the gas valve The drip leg must be a minimum of three inches long 5 Use two pipe wrenches when making connection to the gas valve to keep it from...

Страница 9: ...peration Because of the danger of ex plosion or fire never use a match or open flame to test for leaks Never exceed specified pressure for testing Higher pressure may damage gas valve and cause overfi...

Страница 10: ...nd two stages of me chanical cooling Units which will have economizers may use thermostats with two or three stages of cooling All units can use single stage or multi stage thermostats Refer to figure...

Страница 11: ...esidential or Manual Q Commercial All ductwork exposed to the outdoors must include a weather proof barrier and adequate insulation A duct system should be installed in accordance with Stan dards of t...

Страница 12: ...elay time expires the control will transition from low stage to high stage 6 The 30 second HEAT FAN ON delay time begins after the main burners light 7 The unit delivers heat to the conditioned space...

Страница 13: ...ated temperatures at the control are normally caused by blower failure The reason for the opening should be determined and repaired prior to resetting If the power to the unit is interrupted during th...

Страница 14: ...ternately remove pre drilled cap from drip leg Reinstall original cap sealing with pipe thread compound 7 Turn on electrical power and gas supply to the system 8 Turn on system power and energize valv...

Страница 15: ...e Rise Check Check the temperature rise through the unit by placing ther mometers in supply and return air registers as close to the unit as possible Thermometers must not be able to sample temperatur...

Страница 16: ...lower will continue to run for 90 120 150 or 180 seconds depending on the setting NOTE If necessary adjust fan OFF delay settings to obtain satisfactory comfort level Control Board Top Unit Shutdown 1...

Страница 17: ...3 Record the gauge pressure and the temperature of the line 4 The difference between the thermometer reading and pressure to temperature conversion is the amount of subcooling Subcooling Formula Sat...

Страница 18: ...d heat exchanger a failed induced draft blower or insufficient combustion air The rollout protection device is a manual reset limit located on the burner bracket The cause of the flame rollout must be...

Страница 19: ...ecked at least once a year before the heating season begins to be sure that the combustion air inlet and flue outlet hoods are not blocked by debris which would prevent adequate combus tion air and a...

Страница 20: ...r lifting off At least once a year prior to or during the heating season make a visual check of the burner flames NOTE This will involve removing and reinstalling the heat exchanger door on the unit w...

Страница 21: ...Switch Compressor Igniter Condenser Coil Ignition Control Condenser Fan Blade Induced Draft Blower Condenser Fan Motor Pressure Switch Contactor Pressure Switch Hose Gas Manifold Thermostatic Expansio...

Страница 22: ...Flashes Indoor Outdoor Thermostat Open Cooling Only Devices Not present On All Models 9 Flashes High Pressure Loss of Charge Switch Open Cooling Only Devices Not Present On All Models Amber Light Sig...

Страница 23: ...e Height W D A B GPG1624 M41 47 51 32 34 1 2 Medium GPG1630 M41 47 51 32 34 1 2 Medium GPG1636 M41 47 51 40 42 1 2 Large GPG1642 M41 47 51 40 42 1 2 Large GPG1648 M41 47 51 40 42 1 2 Large GPG1660 M41...

Страница 24: ...ECK FOR SHORTS IN FLAME SENSOR WIRING CHECK GAS VALVE CHECK ROLLOUT LIMIT SW CHECK AUXILIARY LIMIT SW CHECK MAIN LIMIT SWITCH C CHECK WIRING FOR SHORTS CHECK PRESSURE SWITCH PRESSURE SWITCH CLOSED CHE...

Страница 25: ...nufacturer s instal lation instructions D gaugement conforme aux codes d installation locaux aux exigences du fournisseur de gaz et aux instructions d instal lation du fabricant MINIMUM CLEARANCES UNI...

Страница 26: ...SPEED T5 COOLING SPEED GPG1642100M41 Rise Range 35 65 E S P T1 LOW STAGE HEATING SPEED T2 HIGH STAGE HEATING SPEED T3 LOW STAGE COOLING SPEED T4 HIGH STAGE COOLING SPEED T5 COOLING SPEED GPG1648100M41...

Страница 27: ...available on the web site in Partner Link Service Toolkit NOTE Ensure coils are rinsed well after use of any chemical cleaners Annual Inspection Qualified Servicer Only Your package unit should be ins...

Страница 28: ...ignment per installa on instructions Check refrigerant piping for rubbing and leaks Repair if necessary Check unit wiring to ensure i s no n contact with refrigerant piping or sharp metal edges Check...

Страница 29: ...or Amps Blower Amps Condenser Fan Amps ELECTRICAL Total External Sta c Pressure Blower Wheel RPM TEMPERATURES Outdoor Air Temperature Return Air Temperature Cooling Supply Air Temperature Discharge Ci...

Страница 30: ...30 THIS PAGE LEFT INTENTIONALLY BLANK...

Страница 31: ...31 THIS PAGE LEFT INTENTIONALLY BLANK...

Страница 32: ...or Product Registration please register as follows Goodman Brand products https www goodmanmfg com product registration You can also scan the QR code on the right for the product brand you purchased t...

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