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CHAPTER 18
ENGINE
WORKSHOP MANUAL
TL 250
18.7.7 Inspect the oil filters and their components
Check that oil filters and their components are clean: clean any
fouled parts with clean petrol.
The fine filter "A" is a paper filter: do not use petrol to clean it.
The primary filter "B" is a metal filter.
Check the oil filters and their components for damage, and
replace them if damaged.
18.7.8 Assemble the gearbox, crankshaft and balancer shaft
Insert the crankshaft and balancer shaft in the relevant
openings in the crankcase left side.
Insert the mainshaft and countershaft components in the
relevant openings in the crankcase left side, and fit the fork in
its proper location.
Insert the fork marked R on the countershaft on the right side,
the fork marked L on the countershaft on the left side, and the
fork marked C on the mainshaft.
Fit the shift drum into the relevant openings in the crankcase
left side, and the other end of the fork on the shift drum in the
relevant slots before inserting the fork shaft in the relevant fork.
Slide the longest fork shaft through the forks marked R and
L, and the shortest one through the fork marked C.
18.7.9 Assemble the left and right crankcase halves and the filter
Coat the right crankcase's mating surface with a layer of
silicone sealant, insert the dowel pin in the relevant slot on the
left crankcase, fit the right and left crankcases together, insert
the five M6×45 bolts and eight M6×65 bolts in the relevant slots
on the left crankcase and tighten them.
Torque setting: Left and right crankcase halves assembly bolts:
11 to 13 Nm
A
B
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