Checking Compression
4-
Remove
the
spark
plug
wires.
ALWAYS
grasp
the
molded
cap and pull it
loose
with
a
twisting
motion
to
prevent
damage
to
the
connection.
Remove
the
spark
plugs
and keep
them
in
ORDER
by
cylinder
for
evaluation
later.
Ground
the
spark plug leads to the engine to render the
ignition
system
inoperative
while
performing
the compression
check.
Insert
a
compression
gauge
into
the
No.1,
top, spark
plug opening.
Crank
the
engine
with
the
starter,
or
pull
on
the
starter
cord,
through
at least
4-
complete
piston strokes
with the throttle
at the wide-
open position,
or until
the highest
possible
reading is observed
on the gauge.
Record
the reading.
Repea t the test and record the compres-
sion for each cylinder.
A variation
between
cylinders
is far
more
important
than
the
actual
readings.
A variation
of more than 5
psi between
cylinders
indicates
the
lower
compression
cylinder may be defective.
The
problem
may be worn,
broken,
or sticking
piston rings,
scored
pistons
or worn cylin-
ders.
These
problems
may only be deter-
mined
after
the
head
has
been
removed.
Removing
the head on an outboard
engine is
not that
big a deal,
and may
save
many
hours
of
frustration
and
the
cost
of
purchasing
unnecessary
parts
to
correct
a
faul ty condition.
Condenser
In simple terms, a condenser
is composed
of two sheets
of tin
or
aluminum
foil laid
TROUBLESHOOTING
5-11
ALTERNATE
LAYERS
OF
INSULATION
-- WAXED
PAPER
-
ALTERNATE
LAYERS
OF
FOIL
TI N
OR ALUM I NUH
FOIL
\
INSULATION
Rough
sketch
to
illustrate
how
the
waxed
paper,
aluminum
[oil,
and insulation
are
rolled
in
a
typical
condenser.
one on top of the other,
but separated
by a
sheet
of insulating
'material
such as waxed
paper,
etc.
The
sheets
are
rolled
into
a
cylinder to conserve
space and then inserted
into
a
metal
case
for
protection
and
to
permit easy assembly.
The purpose
of the
condenser
is to ab-
sorb or store the secondary
current
built up
in the
primary
winding at
the
instant
the
breaker
points are separated.
By absorbing
or stor ing this current,
the
condenser
pre-
vents excessive
arcing and the useful life of
the breaker
points is extended.
The conden-
ser
also
gives
added
force
to
the
charge
produced
in the
secondary
winding as the
condenser
discharges.
Modern
condensers
seldom
cause
prob-
lems, therefore,
it is not necessary
to install
a new one each time the points are replac-
ed. However, if the points show evidence
of
arcing,
the
condenser
may be at fault
and
should be replaced.
A faulty condenser
may
not be detected
without
the use of special
test
equipment.
The modest
cost of a new
condenser
justifies
its purchase
and installa-
tion
to eliminate
this item
as a source
of
trouble.
Proper hookup
to
test
a
condenser.
Содержание 4906B 4HP 1969
Страница 5: ......
Страница 85: ...3 44 POWERHEAD EXHAUST COVER I LEVER Exploded drawing of a 5 5 hp powerhead 1956 60 principle parts identified...
Страница 87: ...3 46 POWERHEAD Exploded drawing of a 7 5 hp powerhead 1956 58 with principle parts identified...
Страница 88: ...CYLINDER BLOCK 3 47 HEAD GASKET RING...
Страница 89: ...3 48 POWERHEAD HEAD BYPASS COVER Exploded drawing of a 10 hp powerhead 1956 63 with principle parts identified...
Страница 90: ...CYLINDER BLOCK 3 49 THERMOSTAT EXHAUST COVER The...
Страница 137: ...4 46 FUEL LEVER AND LOW SPEED...
Страница 153: ...4 62 FUEL Exploded view of a pressure tyoe fuel tank with major parts identified...
Страница 157: ...4 66 fUEL...
Страница 177: ...5 18 IGNITION FLYWHEEL Exploded drawing of a typical magneto system Only one coil and set of points is shown...
Страница 271: ...8 12 LOWER UNIT PROPELLER Exploded drawing of the Weedless lower unit gear case with major parts identified...
Страница 285: ...8 26 LOWER UNIT Exploded drawing of a lower unit with a window for access to the shift connector...
Страница 412: ...A 16 APPENDIX Wire Identification 33 hp with Generator 1965 67...
Страница 413: ...APPENDIX A 17 o C...
Страница 414: ...Wire Identification 33 hp with Generator 1969 70...
Страница 415: ...APPENDIX A 19 Wire Identification 35 hp 1957 59...
Страница 416: ...A 20 APPENDIX Wire Identification 40 hp Standard Shift with Generator 1960 66...
Страница 417: ...APPENDIX A 21 UJ cc b Wire Identification 40 hp Standard Shift with Generator 1967 68...
Страница 418: ...A 22 APPENDIX ee I U Vl Z Z o U I I Wire Identification 40 hp Standard Shift With Generator 1969 10...
Страница 419: ...APPENDIX Wire Identification 40 hp Electric Shift with Generator 1961 66 A 23...
Страница 420: ...A 24 APPENDIX C 00 Wire Identification 40 hp Electric Shift with Generator 1967 68...
Страница 421: ...Wire Identification 40 hp Electric Shift with Generator 1969 70...
Страница 422: ...NOTES NUMBERS...