STARTER
Functional
diagram
of
a typical
two-cycle
outboard
engine starter
motor
solenoid.
Notice
that
the
right-
hand small
terminal
is connected
to
ground
or a
safety
switch.
The unit is NOT grounded through
the mounting
bracket.
with the most common and easily corrected
areas listed first in each problem area.
The
connection
number
refers
to the numbered
positions in the accompanying
illustrations.
Perform
the following quick checks
and
corrective
actions for following problems:
TESTING
FIRST THESE WORDS
The starter
solenoid
is actually
nothing
more than a switch between
the battery
and
the
starter
motor.
Several
types
of sole-
noids
are
used
and
many
appear
similar.
NEVER attempt
to use an automotive-type
solenoid in a marine installation.
Such prac-
tice
will lead to more problems than can be
imagined.
An automotive-type
solenoid has
a completely
different
internal
wiring cir-
cuit.
If such a solenoid
is connected
into
the starter
system,
and the system
is acti-
vated,
current
will be directed
to ground.
The wires
will be burned
and the
cut-out
switch will be burned and rendered
useless.
Therefore,
when
installing
replacement
parts
in the
starter
or other
circuits
on a
marine
installation,
always
take
time
to
obtain
parts
from a MARINE outlet
to en-
sure
proper
service
and to prevent
damage
to other expensive components.
SAFETY WORD
Before
making any test
of the cranking
system,
disconnect
the
spark plug leads at
the spark plugs to prevent
the engine from
possibly starting
during the test
and causing
personal injury.
The following
tests
are to be performed
according
to the faulty
condition
described.
The
numbers
referenced
in the
steps
are
STARTER MOTOR
6-25
correlated
with numbers
on the
accompany
circuit
diagram
on
Page
26,
to
identify
exactly
where the
connection
or test
is to
made.
Starter
Motor Turns Slowly
a-
Battery
charge
is low.
Charge
the
battery
to full capacity.
b-
Electrical
connections
corroded
or
loose.
Clean and tighten.
c-
Defective
starter
motor.
Perform
an
amp draw test.
Lay an amp draw-gauge
on
the cable leading to the starter
motor No.5.
Turn the
key
to the
START position
and
attempt
to crank
the engine.
If the gauge
indicates
an excessive
amperage
draw, the
starter
motor MUST be replaced
or rebuilt.
Starter
Motor Fails To Turn Over
Voltage Check
a-
Check the voltage
at No.2,
the bat-
tery and ground.
b-
If satisfactory
voltage is indicated
at
the battery,
check the voltage
at No.3,
the
positive
side of the starter
solenoid.
Weak,
or no voltage
at this point indicates
corrod-
ed battery
terminals,
poor connection
at the
solenoid,
or defective
wiring
between
the
battery
and the solenoid.
c-
Test the voltage
at No. 4-, the key.
A
full l2-volt
reading
should be registered
at
the
key.
Weak or no voltage
at
the
key
indicates
a poor connection
at the solenoid,
or a broken wire between
the starter
sole-
noid and the key.
d- If
satisfactory
voltage
is indicated
during
Steps
a, b, and
c,
connect
a volt
meter
at
No.5
and ground,
and then
turn
the
key switch
to the
START position.
If
12-volts is registered
at No.5 and the start-
er still fails to operate,
the starter
is defec-
tive and requires
service.
If voltage
is NOT
present
at No.5,
proceed
to the
next
sec-
tion, Testing Starter
Solenoid.
Testing Starter
Solenoid
a-
Remove
the
heavy
starter
cable
at
No.5,
at the starter.
This cable MUST be
disconnected
prior to performing
this test to
prevent
the starter
motor from turning
and
cranking
the engine.
Connect
a voltmeter
to No.6
(the starter
solenoid),
and ground.
Turn the key to the START position.
The
meter should indicate
12-volts.
If voltage
is
not
present
at
No.6,
the
key
switch
is
defective,
or the wire is broken between
the
key switch and the starter
solenoid.
Содержание 4906B 4HP 1969
Страница 5: ......
Страница 85: ...3 44 POWERHEAD EXHAUST COVER I LEVER Exploded drawing of a 5 5 hp powerhead 1956 60 principle parts identified...
Страница 87: ...3 46 POWERHEAD Exploded drawing of a 7 5 hp powerhead 1956 58 with principle parts identified...
Страница 88: ...CYLINDER BLOCK 3 47 HEAD GASKET RING...
Страница 89: ...3 48 POWERHEAD HEAD BYPASS COVER Exploded drawing of a 10 hp powerhead 1956 63 with principle parts identified...
Страница 90: ...CYLINDER BLOCK 3 49 THERMOSTAT EXHAUST COVER The...
Страница 137: ...4 46 FUEL LEVER AND LOW SPEED...
Страница 153: ...4 62 FUEL Exploded view of a pressure tyoe fuel tank with major parts identified...
Страница 157: ...4 66 fUEL...
Страница 177: ...5 18 IGNITION FLYWHEEL Exploded drawing of a typical magneto system Only one coil and set of points is shown...
Страница 271: ...8 12 LOWER UNIT PROPELLER Exploded drawing of the Weedless lower unit gear case with major parts identified...
Страница 285: ...8 26 LOWER UNIT Exploded drawing of a lower unit with a window for access to the shift connector...
Страница 412: ...A 16 APPENDIX Wire Identification 33 hp with Generator 1965 67...
Страница 413: ...APPENDIX A 17 o C...
Страница 414: ...Wire Identification 33 hp with Generator 1969 70...
Страница 415: ...APPENDIX A 19 Wire Identification 35 hp 1957 59...
Страница 416: ...A 20 APPENDIX Wire Identification 40 hp Standard Shift with Generator 1960 66...
Страница 417: ...APPENDIX A 21 UJ cc b Wire Identification 40 hp Standard Shift with Generator 1967 68...
Страница 418: ...A 22 APPENDIX ee I U Vl Z Z o U I I Wire Identification 40 hp Standard Shift With Generator 1969 10...
Страница 419: ...APPENDIX Wire Identification 40 hp Electric Shift with Generator 1961 66 A 23...
Страница 420: ...A 24 APPENDIX C 00 Wire Identification 40 hp Electric Shift with Generator 1967 68...
Страница 421: ...Wire Identification 40 hp Electric Shift with Generator 1969 70...
Страница 422: ...NOTES NUMBERS...