Therefore,
the
rod and piston
MUST
be
assembled
correctly
in order
for
the
as-
sembly
to
be
properly
installed
into
the
cylinder.
Soak the piston
in a container
of
very
hot
water
for
about
ten
minutes.
Heating
the
piston
will cause
it to expand
ever
so slightly,
but
enough
to
allow
the
wrist
pin
to
be
pressed
through
without
dif
f
icul
ty,
Before
pressing
the wrist
pin into place,
hold the
piston
and rod near
the
cylinder
block
and
check
to
be sure
both
will
be
facing
in the
right
direction
when they
are
installed.
Pack
the
wrist
pin needle
bearing
cape
with needle bearing
grease,
or a
goal
grade
of petroleum
jelly.
Load the bearing
caze
with needles and insert
it into the end ~of the
rod.
Slide
the
rod into
the
piston
boss and
check a second
time
to be sure the slanted
side
of
the
piston
is
facing
toward
the
exhaust
side of the cylinder
a'nd the hole in
the rod is facing upward.
Place
the
piston
and
rod in the
arbor
press with the
LOOSE
or stamped
"Lit
side of
the piston facing
UPWARD.
Press the wrist
pin through
the piston and rod.
Continue
to
press the wrist
pin through
until the groove
in the wrist pin for the lock ring is visible on
both ends of the pin.
Remove
the assembly
from the arbor
press.
Install
the
retaining
ring onto each end of the wrist
pin.
Some
models have a wire ring, and others
have a
truarc
ring.
Use a pair of truarc
pliers
to
install the tr uar c ring.
Fill
the
piston
skirt
with a rag,
towel,
shop cloths,
or other suitable
material.
The
The
slanted
side
of
the
piston
MUsr
face
the
exhaust port and the sharp
edge
face the intake port.
RODS
AND
PISTONS
3-25
WORD
IIlOOSE-'
Wrist
pin
entering
the
piston
from
the
1/
LOOSE"
side.
rag
will
prevent
the
rod from
coming
in
contact
with
the
piston
skirt
while
it
is
laying on the bench.
If the rod is allowed to
strike the piston skirt, the skirt may become
distorted.
Assemble
the
other
pistons,
rods,
and
wrist pins in the same manner.
Fill the skirt
with rags as protection
until the assembly
is
installed.
Alternate
Assembling Method
If an arbor
press
is not
available,
the
piston
may be assembled
to the rod in much
the
same
manner
as
described
for
disas-
sembling.
Heating
the piston
in hot
water to
expand the metal
slightly
as an assist
to
installing
the wrist
pin.
Содержание 4906B 4HP 1969
Страница 5: ......
Страница 85: ...3 44 POWERHEAD EXHAUST COVER I LEVER Exploded drawing of a 5 5 hp powerhead 1956 60 principle parts identified...
Страница 87: ...3 46 POWERHEAD Exploded drawing of a 7 5 hp powerhead 1956 58 with principle parts identified...
Страница 88: ...CYLINDER BLOCK 3 47 HEAD GASKET RING...
Страница 89: ...3 48 POWERHEAD HEAD BYPASS COVER Exploded drawing of a 10 hp powerhead 1956 63 with principle parts identified...
Страница 90: ...CYLINDER BLOCK 3 49 THERMOSTAT EXHAUST COVER The...
Страница 137: ...4 46 FUEL LEVER AND LOW SPEED...
Страница 153: ...4 62 FUEL Exploded view of a pressure tyoe fuel tank with major parts identified...
Страница 157: ...4 66 fUEL...
Страница 177: ...5 18 IGNITION FLYWHEEL Exploded drawing of a typical magneto system Only one coil and set of points is shown...
Страница 271: ...8 12 LOWER UNIT PROPELLER Exploded drawing of the Weedless lower unit gear case with major parts identified...
Страница 285: ...8 26 LOWER UNIT Exploded drawing of a lower unit with a window for access to the shift connector...
Страница 412: ...A 16 APPENDIX Wire Identification 33 hp with Generator 1965 67...
Страница 413: ...APPENDIX A 17 o C...
Страница 414: ...Wire Identification 33 hp with Generator 1969 70...
Страница 415: ...APPENDIX A 19 Wire Identification 35 hp 1957 59...
Страница 416: ...A 20 APPENDIX Wire Identification 40 hp Standard Shift with Generator 1960 66...
Страница 417: ...APPENDIX A 21 UJ cc b Wire Identification 40 hp Standard Shift with Generator 1967 68...
Страница 418: ...A 22 APPENDIX ee I U Vl Z Z o U I I Wire Identification 40 hp Standard Shift With Generator 1969 10...
Страница 419: ...APPENDIX Wire Identification 40 hp Electric Shift with Generator 1961 66 A 23...
Страница 420: ...A 24 APPENDIX C 00 Wire Identification 40 hp Electric Shift with Generator 1967 68...
Страница 421: ...Wire Identification 40 hp Electric Shift with Generator 1969 70...
Страница 422: ...NOTES NUMBERS...