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9 Trouble-shooting

Proline Prosonic Flow 90

88

Hauser

9.6

Spare parts

Chap. 9.1 contains a detailed trouble-shooting guide. The measuring device, more over, provides
additional support in the form of continuous self-diagnosis and error messages.
Trouble-shooting can entail replacing defective components with tested spare parts. The illustration
below shows the available scope of spare parts.

!

Note!
You can order spare parts directly from your Hauser service organisation by providing the
serial number printed on the nameplates (see Page 9).

Spare parts are shipped as sets comprising the following parts:
• Spare part
• Additional parts, small items (threaded fasteners, etc.)
• Mounting instructions
• Packaging

A0001145

Fig. 49:

Spare parts for Prosonic Flow 90 transmitter (wall-mount housing)

1

Power unit board (85...260 V AC, 20...55 V AC, 16...62 V DC)

2

Amplifier board

3

I/O board (COM module)

4

Display module

1

2

3

4

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Содержание Prosonic Flow 90

Страница 1: ...BA068D 06 en 11 04 50099981 Valid as of version V 2 00 XX Device software Operating Instructions Proline Prosonic Flow 90 Ultrasonic Flow Measuring System 6 A0000891...

Страница 2: ...mitter software Therefore connect the transmitter first to the power supply A0001051 Display and operating elements Page 44 A brief overview of the different display and operating elements to allow yo...

Страница 3: ...asuring device quickly and easily using the special Quick Setup menu Page 65 This means that important basic functions can be configured directly via the local display e g display language measured va...

Страница 4: ...Brief operating instructions Proline Prosonic Flow 90 4 Endress Hauser...

Страница 5: ...9 Installing the wall mount housing 32 3 4 Installation check 34 4 Wiring 35 4 1 Connection of the sensor connecting cable 35 4 1 1 Connection of Prosonic Flow W P U 35 4 1 2 Cable specifications 36...

Страница 6: ...nce characteristics 98 10 1 7 Operating conditions 99 10 1 8 Mechanical construction 101 10 1 9 Human interface 102 10 1 10 Certificates and approvals 102 10 1 11 Ordering information 102 10 1 12 Acce...

Страница 7: ...tory Endress Hauser will be happy to assist in clarifying the chemical resistance properties of parts wetted by special fluids including fluids used for cleaning If welding work is performed on the pi...

Страница 8: ...burns etc due to inadequate cleaning will be charged to the owner operator 1 5 Notes on safety conventions and icons The devices are designed to meet state of the art safety requirements They have be...

Страница 9: ...he individual letters and digits 2 Power supply frequency 16 62 V DC 20 55 V AC 50 60 Hz Power consumption 15 VA W 3 Available inputs and outputs I OUT HART with current output HART f OUT with pulse f...

Страница 10: ...the meanings of the individual letters and digits 2 Sensor type 3 Range of nominal diameters DN 15 100 4 Max fluid temperature range 20 C 4 F 80 C 175 F 5 Degree of protection 6 Ambient temperature r...

Страница 11: ...ype e g HART PROFIBUS PA etc 8 Information on current communication software Device Revision and Device Description e g Dev 01 DD 01 for HART 9 Date of installation 10 Current updates to data specifie...

Страница 12: ...uipment for Measurement Control Regula tion and Laboratory Procedures and with the EMC requirements of EN 61326 A1 The measuring system described in these Operating Instructions is therefore in confor...

Страница 13: ...ner supplied when transporting them to the measuring point 3 1 3 Storage Note the following points Pack the measuring device in such a way as to protect it reliably against impact for storage and tran...

Страница 14: ...n the run Risk of air accumulating Do not install directly upstream from an open pipe outlet in a down pipe A0001103 Fig 5 Installation location Down pipes Notwithstanding the above the installation p...

Страница 15: ...ild ups at the bottom of the pipe have a minor influence on the measurement A0001105 Fig 7 Installation position A vertical B horizontal C recommended installation range max 120 3 2 4 Inlet and outlet...

Страница 16: ...d outlet runs is recommended to ensure measuring accuracy A0001107 Fig 9 Inlet and outlet runs Insertion version 1 Valve 2 Pump 3 Two pipe bends in different directions Data above the dimension line a...

Страница 17: ...be mounted even if the pipe can only be accessed from one side If the pipe nominal diameter is small DN 60 and smaller the sensor spacing with Prosonic Flow W P can be too small for an installation w...

Страница 18: ...jury When shortening the tensioning band try to avoid sharp edges A0001109 Fig 11 Tensioning band installation for DN 50 200 For W P sensors DN 250 4000 The following steps relate to Fig 12 on Page 19...

Страница 19: ...Hauser 19 A0001110 Fig 12 Tensioning band installation for DN 250 4000 For U sensors DN 15 100 The procedure for installing the tensioning bands for the U sensor is explained on Page 25 in the Install...

Страница 20: ...itter has to be installed and connected to the power supply to carry out the Sensor Installation Quick Setup the procedure described on Page 67 ff if the measuring device has no local operation For an...

Страница 21: ...n Page 67 ff if the measuring device has no local operation 3 Arrange the tensioning bands to the sensor distance shown in the POSITION SENSOR func tion Place the mounting rail on the threaded studs a...

Страница 22: ...ire length is shown in the WIRE LENGTH function The transmitter has to be installed and connected to the power supply to carry out the Sensor Installation Quick Setup the procedure described on Page 6...

Страница 23: ...en approx 1 mm thick layer of coupling fluid from the centre to the groove see Page 73 Then carefully insert the sensors into the sensor holder Press the sensor cover onto the sensor holder until you...

Страница 24: ...e power supply to carry out the Sensor Installation Quick Setup the procedure described on Page 67 ff if the measuring device has no local operation 3 Arrange the tensioning bands to the sensor distan...

Страница 25: ...screw of the tensioning band lock must be opened A0001118 Fig 18 Preparing sensor installation with retaining vee a Retaining vee b Tensioning band 2 Determine the sensor distance Note To determine th...

Страница 26: ...ide the assembly frame Coat the sensors with coupling fluid as explained on Page 64 A0001119 Fig 19 Preparing the sensor assembly for the installation c Sensor d Sensor fixing nut e Sensor adjustment...

Страница 27: ...is in the optimum position at this point A0001121 Fig 21 Tightening the tensioning bands and the screw adjustment h Screw of tensioning band lock i Sensor adjustment screw 6 With the flat sides facin...

Страница 28: ...W Insertion version The graphic below provides you with an overview of the terms used when installing Prosonic Flow W Insertion version A0001123 Fig 23 Explanation of terms for single path version 1 S...

Страница 29: ...Fig 24 Installing the measuring sensors steps 1 and 2 3 Drill the first hole e g with a plasma cutter If the wall thickness of the pipe is unknown measure it at this point 4 Determine the sensor dist...

Страница 30: ...e the holes for welding of the sensor holder deburr clean etc A0001127 Fig 27 Installing the measuring sensors steps 7 and 8 9 Insert the sensor holders into the two drill holes To adjust the weld in...

Страница 31: ...ge 64 The path length is shown in the PATH LENGTH function The transmitter has to be installed and connected to the power supply to carry out the Sensor Installation Quick Setup the procedure describe...

Страница 32: ...range 20 60 C Install the device at a shady location Avoid direct sunlight Always install the wall mount housing in such a way that the cable entries are pointing down Direct wall mounting 1 Drill th...

Страница 33: ...brackets and tighten until the housing is firmly fixed to the panel wall Tighten the counter nuts No further support is necessary A0001131 Fig 31 Panel mounting wall mount housing Pipe mounting Instal...

Страница 34: ...ual inspection Does the device correspond to specifications at the measuring point including process temperature ambient temperature measuring range etc see Page 95 ff Installation Notes Are the measu...

Страница 35: ...rning Risk of electric shock Switch off the power supply before opening the device Do not install or wire the device while it is connected to the power supply Failure to comply with this precaution ca...

Страница 36: ...0 and screw tight This ensures perfect grounding 5 Spread the rubber seal 7 along the side slit with a suitable tool e g a large screwdriver so that both sensor cables can be fixed into place Push up...

Страница 37: ...lectrical equipment also apply 1 Remove the cover of the connection compartment f from the transmitter housing 2 Feed the power supply cable a and signal cables b through the appropriate cable entries...

Страница 38: ...atus output Open Collector max 30 V DC 250 mA galvanically isolated configurable for error messages flow direction limit values Frequency output passive Open Collector galvanically isolated 30 V DC 25...

Страница 39: ...held communicator 1 HART communicator 2 power supply 3 shield 4 other evaluation devices or PLC with passive input Connecting a PC with operating software A HART modem e g Commubox FXA 191 is required...

Страница 40: ...see Page 97 Firmly tighten the cable entries Fig 38 Remove all unused cable entries and insert dummy plugs instead Do not remove the grommet from the cable entry A0001138 Fig 38 Installation instructi...

Страница 41: ...following checks after completing electrical installation of the measuring device Device condition and specifications Notes Are cables or the device damaged visual inspection Electrical connection Not...

Страница 42: ...4 Wiring Proline Prosonic Flow 90 42 Endress Hauser...

Страница 43: ...ocal display optional Page 44 The local display enables you to read all of the important parameters directly at the measuring point configure device specific parameters in the field and commission the...

Страница 44: ...ws measured values dialog texts fault messages and notice messages The display as it appears during standard measuring mode is known as the HOME position operating mode Top line Shows main measured va...

Страница 45: ...lect a function group e g CURRENT OUTPUT 1 3 Select a function e g TIME CONSTANT Change parameter enter numeric values O S Select or enter the release code parameters numerical values F Save the entri...

Страница 46: ...d in the EEPROM Caution All functions are described in detail including the function matrix itself in the Description of Device Functions manual which is a separate part of these Operating Instruction...

Страница 47: ...nation e g S VELOC RANGE sound velocity outside the measuring range 4 Error number e g 491 5 Duration of most recent error occurrence in hours minutes and seconds Error message type Users have the opt...

Страница 48: ...on is exclusively transferred using so called commands There are three different command groups Universal commands All HART device support and use universal commands The following functionalities are...

Страница 49: ...ent and evolution of pressure measuring instruments as well as the ToF Tool Fieldtool Package service program for the con figuration and diagnosis of Proline flowmeters The Proline flowmeters are acce...

Страница 50: ...terminal ToF Tool Fieldtool Package www tof fieldtool endress com Download Software Device driver CD ROM Endress Hauser order number 50097200 Fieldcare DTM www endress com Download Software Device dri...

Страница 51: ...ables are assigned to the following device variables Primary process variable PV Volume flow Second process variable SV Totalizer Third process variable TV Sound velocity Fourth process variable FV Fl...

Страница 52: ...5 Rev no device specific commands Byte 6 Software revision Byte 7 Hardware revision Byte 8 Additional device information Byte 9 11 Device identification 1 Read primary process variable Access type re...

Страница 53: ...5 Factory setting 0 Note With an address 0 multidrop mode the current output of the primary process variable is set to 4 mA Byte 0 Active address 11 Read unique device identification using the TAG mea...

Страница 54: ...iables to process variables using Command 51 Manufacturer specific units are represented using the HART unit ID 240 16 Read the device production number Access type read none Byte 0 2 Production numbe...

Страница 55: ...the simula tion mode Byte 0 3 Output current in mA Factory setting Primary process variable Volume flow Note You can set the assignment of device variables to process variables using Command 51 The mo...

Страница 56: ...er Third process variable Sound velocity Fourth process variable Flow velocity The variable assignment of the process variables is displayed as a response Byte 0 Device variable code for the primary p...

Страница 57: ...amplifier has faulty EEPROM 2 012 Error when accessing data of the measuring amplifier EEPROM 3 not assigned 4 not assigned 5 not assigned 6 not assigned 7 not assigned 1 0 not assigned 1 not assigned...

Страница 58: ...output within 60 seconds 6 0 340 1 341 2 342 3 343 Frequency buffer The temporarily buffered flow portions measuring mode for pul sating flow could not be cleared or output within 60 seconds 4 344 5 3...

Страница 59: ...11 0 not assigned 1 not assigned 2 not assigned 3 not assigned 4 not assigned 5 not assigned 6 not assigned 7 not assigned 12 0 not assigned 1 not assigned 2 not assigned 3 not assigned 4 491 Sound v...

Страница 60: ...t active 4 622 5 623 6 624 7 631 Simulation pulse output active 16 0 632 1 633 2 634 3 641 Simulation status output active 4 642 5 643 6 644 7 not assigned 17 0 not assigned 1 not assigned 2 not assig...

Страница 61: ...signed 7 not assigned 20 0 not assigned 1 not assigned 2 not assigned 3 not assigned 4 not assigned 5 731 Zero adjustment not possible or interrupted 6 not assigned 7 not assigned 21 0 not assigned 1...

Страница 62: ...5 Operation Proline Prosonic Flow 90 62 Endress Hauser...

Страница 63: ...e power supply The device is now operational The measuring device performs a number of self tests after power on As this procedure progresses the following sequence of messages appears on the local di...

Страница 64: ...nfluences the functions UNIT TEMPERATURE UNIT LENGTH and UNIT VELOCITY The POSITION SENSOR function only appears when the CLAMP ON option is set in the MEASUREMENT function and the number of traverses...

Страница 65: ...ons For an explanation of points see next page E E ENDRESS HAUSER Esc E QS Commission Language Presetting Quick Setup System Units Measuring Mode HOME POSITION Frequency Pulse Current Output Freq Puls...

Страница 66: ...in each cycle The unit for volume is derived from the volume flow unit The YES option remains visible until all the units have been parameterized NO is the only option displayed when no further units...

Страница 67: ...at must be met before determining the values via the local display using the Sensor Quick Setup see Page 64 Transmitter installed see Page 32 Transmitter connected to power supply see Page 37 2 ToF To...

Страница 68: ...GURATION SENSOR CONFIGURATION BASIC FUNCTION PROCESS PARAM PIPE DATA BASIC FUNCTION PROCESS PARAM PIPE DATA Standard pipe selection PIPE STANDARD PIPE STANDARD Nominal diameter pipe NOMINAL DIAMETER N...

Страница 69: ...YPE Sensor configuration SENSOR CONFIGURATION SENSOR CONFIGURATION BASIC FUNCTION PROCESS PARAM PIPE DATA BASIC FUNCTION PROCESS PARAM PIPE DATA Standard pipe selection PIPE STANDARD PIPE STANDARD Nom...

Страница 70: ...nt adjustment can be performed only with fluids that contain no gas or solid contents Zero point adjustment is performed with the pipe completely filled and at zero flow v 0 m s This can be achieved f...

Страница 71: ...enter the code if the function matrix is still disabled Enter the code 7 Use OS to select START and press F to confirm Select YES at the prompt and press F again to confirm Zero point adjustment now s...

Страница 72: ...cover of the electronics compartment 1 Switch off power supply 2 Remove the I O board Page 89 3 Set the jumpers in accordance with Fig 47 Caution Risk of destroying the measuring device Make sure tha...

Страница 73: ...ts that do not attack the surface of the housing and the seals Coupling fluid A coupling fluid is required to ensure the acoustic link between the sensor and the piping This is applied to the sensor s...

Страница 74: ...7 Maintenance Proline Prosonic Flow 90 74 Endress Hauser...

Страница 75: ...le for pipe mounting 3 4 3 DK9WM A DK9WM B Flowmeter sensor W Clamp on Sensor 20 80 C DN 100 4000 IP67 20 80 C DN 50 300 IP67 20 80 C DN 100 4000 IP68 20 80 C DN 50 300 IP68 Installation sensor 40 80...

Страница 76: ...le set for Prosonic Flow U sensors 5 m sensor cable PVC 20 70 C 10 m sensor cable PVC 20 70 C 15 m sensor cable PVC 20 70 C 30 m sensor cable PVC 20 70 C 5 m sensor cable PTFE 40 170 C 10 m sensor cab...

Страница 77: ...uble shooting Controlling the Fieldcheck tester simulator Contact your Endress Hauser representative for more information DXS10 Fieldcheck Tester simulator for testing flowmeters in the field When use...

Страница 78: ...8 Accessories Proline Prosonic Flow 90 78 Endress Hauser...

Страница 79: ...own both the OS keys and switch on the measuring device The display text will appear in English default and is displayed at maximum contrast Measured value indicated but no signal at the current or pu...

Страница 80: ...n effect on the outputs No 0xx Hardware error S CRITICAL FAIL 001 Serious device error Replace the amplifier board Spare parts Page 88 S AMP HW EEPROM 011 Amplifier Defective EEPROM Replace the amplif...

Страница 81: ...actualizied by ToF Tool Fieldtool Package with the required software version or the module has to be replaced Spare parts Page 88 No 3xx System range limits exceeded S STACK CUR OUT n 339 342 The tem...

Страница 82: ...at the con nected counter to ensure its registration Example The maximum input frequency of the connected counter is 10 Hz The pulse width to be entered is 3 Reduce flow S SIGNAL TOO LOW 391 Attenuati...

Страница 83: ...itch off simulation S SIM STAT OUT n 641 644 Simulation status output active Switch off simulation S SIM STATUS IN n 671 674 Simulation status input active Switch off simulation S SIM FAILSAFE 691 Sim...

Страница 84: ...KNESS resp LINER THICK NESS P S VELOC RANGE 491 The sound velocity is outside the search range of the transmitter Check the installation dimensions If possible check the sound veloc ity of the fluid o...

Страница 85: ...is at a standstill and the measur ing tube is full 1 Check the fluid for presence of gas bubbles 2 Activate the LOW FLOW function i e enter or increase the value for the switching point The current ou...

Страница 86: ...lue of the signal on alarm level depending on the setting selected in the CURRENT SPAN see the Descrip tion of Device Functions manual MAXIMUM CURRENT The current output will be set to the higher valu...

Страница 87: ...ance with the last valid flow value before the error occurred Totalizer stops Status output In the event of a fault or power supply failure Status output not conductive A detailed description of the r...

Страница 88: ...w shows the available scope of spare parts Note You can order spare parts directly from your Endress Hauser service organisation by providing the serial number printed on the nameplates see Page 9 Spa...

Страница 89: ...is maintained in the following steps then an appropriate inspection must be carried out in accordance with the manufacturer s specifications Procedure Fig 50 1 Remove the screws and open the hinged c...

Страница 90: ...removing and installing printed circuit boards 1 Housing cover 2 Electronics module 3 Ribbon cable display module 4 Screws of electronics compartment cover 5 Aperture for installing removing boards 6...

Страница 91: ...in place 3 Remove the sensor cover 3 and spring 4 4 Remove the large retainer ring 5 This keeps the sensor neck 6 in place 5 The sensor neck can now be pulled out Note that you must reckon with a cer...

Страница 92: ...the fuse is as follows 1 Switch off power supply 2 Remove power unit board Page 89 3 Remove protective cap 1 and replace the device fuse 2 Use only fuses of the following type Power supply 20 55 V AC...

Страница 93: ...nguage groups Flow direction pulse output selectable New functionalities Operation hours counter Adjustable backlight Simulation function for pulse output Access code counter Reset function fault hist...

Страница 94: ...9 Trouble shooting Proline Prosonic Flow 90 94 Endress Hauser...

Страница 95: ...ess applications for nominal diameters DN 50 4000 Prosonic Flow W clamp on version water wastewater applications for nominal diameters DN 50 4000 Prosonic Flow U clamp on version water ultra pure wate...

Страница 96: ...Pulse output pulse value and pulse polarity selectable max pulse width adjustable 0 05 2000 ms above a frequency of 1 2x pulse width the on off ratio is 1 1 Signal on alarm Current output failsafe mod...

Страница 97: ...cable gland allows you to insert both sensor cables into the connection compartment simultaneously Cable gland M20 x 1 5 for 2 x 4 mm or Threaded adapter 1 2 NPT G 1 2 Cable specifications see Page 3...

Страница 98: ...reading o f s of full scale value plastic pipes only As standard the system is dry calibrated The dry calibration procedure results in an additional uncertainty of measurement This measuring uncertai...

Страница 99: ...lamp on 20 80 C Flowrate measuring sensors Prosonic Flow U clamp on 20 60 C Flowrate measuring sensors Prosonic Flow W Insertion 40 80 C Sensor cable PTFE 40 170 C Sensor cable PVC 20 70 C In heated p...

Страница 100: ...ge Flowrate measuring sensors Prosonic Flow P clamp on 40 80 C 0 170 C Flowrate measuring sensors Prosonic Flow W clamp on 20 80 C Flowrate measuring sensors Prosonic Flow U clamp on 20 80 C Flowrate...

Страница 101: ...unt housing powder coated die cast aluminum Standard designations of the materials measuring sensors W P U DIN 17660 UNS Standard sensor cable Cable connector nickled brass Cable sheath 2 0401 PVC C38...

Страница 102: ...e for use in ATEX II3G hazardous Zone 2 Information about currently available Ex versions ATEX FM CSA etc can be supplied by your Endress Hauser Sales Centre on request All explosion protection data a...

Страница 103: ...Hauser service organisation can provide detailed information on the order codes of your choice 10 1 13 Supplementary documentation System Information Prosonic Flow 90 93 SI 034D 06 en Technical Inform...

Страница 104: ...w 90 104 Endress Hauser 10 2 Dimensions of wall mount housing A0001150 Fig 54 Dimensions of wall mount housing panel mounting and pipe installation Page 33 Esc E 159 5 90 5 250 215 90 135 45 53 81 81...

Страница 105: ...or 4 traverses a Sensor spacing can be determined using Quick Setup b Pipe outer diameter defined by the application 1 traverse version A0001155 Fig 56 Dimensions of P sensor clamp on version 1 trave...

Страница 106: ...on a Sensor spacing can be determined using Quick Setup b Pipe outer diameter defined by the application 10 5 Dimensions of U sensors clamp on A0001152 Fig 58 Dimensions of U sensor clamp on a Sensor...

Страница 107: ...nsions of W sensors Insertion version A0001153 Fig 59 Dimensions of W sensors Insertion version A View A a Pipe outer diameter defined by the application b Sensor spacing determinable using Quick Setu...

Страница 108: ...10 Technical data Proline Prosonic Flow 90 108 Endress Hauser...

Страница 109: ...isplay and operating elements 44 Documentation supplementary 103 Down pipes 14 E Electrical connection Cable specifications sensor cable 36 Commubox FXA 191 39 Connection check checklist 41 Degree of...

Страница 110: ...onditions 98 Repeatability 98 Measuring principle 95 Measuring range 95 Measuring system 95 Medium pressure range 100 Medium temperature range 100 N Nameplate Connections 11 Prosonic Flow 90 transmitt...

Страница 111: ...m temperature 100 Storage temperature 99 Tensioning bands clamp on version Installation 18 Term explanations for Prosonic Flow W 25 28 ToF Tool Fieldtool Package 49 ToF Tool Fieldtool Package configur...

Страница 112: ...Index Proline Prosonic Flow 90 112 Endress Hauser...

Страница 113: ...N CLEANED AND DECONTAMINATED ACC TO GOOD INDUSTRIAL PRACTICES AND IS IN COMPLIANCE WITH ALL REGULATIONS 4HIS EQUIPMENT POSES NO HEALTH OR SAFETY RISKS DUE TO CONTAMINATION 4YPE OF DEVICE SENSOR 3ERIAL...

Страница 114: ...www endress com worldwide BA068D 06 en 11 04 50099981 FM SGLM6 0...

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