7-3 Troubleshooting
Resolver Troubleshooting
M
echanical Problems
If the resolver is generating erratic RPM or position readings, or the position appears to
be shifting periodically with respect to the machine cycle, check the mechanical coupling
between the resolver and the machine.
If the coupling is not slipping, loosen the coupling and rotate the resolver shaft in both
directions with sudden, jerky motions. If the controller displays unusual position or RPM
readings, the resolver may be need to be replaced.
Resolvers cannot be repaired in the field. If a unit fails, do not disassemble it.
Return it to the factory for replacement.
Electrical Problems
Page 2-18 shows the wiring diagrams for Electro Cam Corp. resolvers and cables. If any
wire in one of the three individually shielded pairs becomes disconnected, the following
error message will appear on the keypad/display:
ERROR: RESOLVER
NOT CONNECTED!
The output channels will immediately be disabled until the resolver is re-connected.
Press ESC to clear the error message.
Note that ESC will clear the message and restore access to keypad programming
even if the resolver has not been re-connected.
Follow this procedure to troubleshoot electrical problems:
1. Verify that the electrical connections at each end of the resolver cable are secure.
2. Disconnect the cable at the controller. Measure the resistances between all wires
on the terminal block. The paired wires should have the resistances shown in the
table below, while the resistance between every other combination of wires should
be infinite. If the resistances are correct, the controller may need to be replaced.
3. If the resistances in Step 2 are incorrect, the problem may be in the cable or in the
resolver. Disconnect the cable at the resolver and measure the resistances at the
resolver pins. If the resistances are correct, the cable is bad. If the resistances are
wrong, the resolver should be replaced.
Wire Pair
Resistance
or
Resistance
White/Black
15 to 25 ohms
60 to 85 ohms
Red/Black
20 to 40 ohms
135 to 185 ohms
Green/Black
20 to 40 ohms
135 to 185 ohms
Содержание Plus PS-6144 Series
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