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TC0123b

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3PC TONNEAU COVER WITH SPORTS BAR & REMOTE LOCKING

21/05/08

59. Open and close the Tonneau Cover with the tailgate open to check whether or not the Tonneau Cover interior light is functioning
correctly. Ensure that the light turns

when the Tonneau is open and turns

off

when the Tonneau is closed. If the light

DOES NOT

work, check adjustment of the gas strut switch (refer to

Diagram #56

See Dia #59.

Diagram #59

TONNEAU COVER

INTERIOR LIGHT

Содержание EGR-3PVE-COLOUR

Страница 1: ...25 26 27 28 29 30 31 32 33 34 35 36 M6x30mm Screws M6 Flat Washers M6 Spring Washers Pop Rivets Gas Struts Clear Protection Pads Flat Washers 14mm x 5 5mm Nut Inserts 4 Spare Hex Head Bolt Wizlock Nu...

Страница 2: ...21 05 08 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 AUTOMOTIVE SURFACE CLEANER IMPREGNATED WITH 70 ISOPROPYL ALCOHOL For use in cleaning painte...

Страница 3: ...ED LED Gasket attached to LED Wiring Connector Male Wiring Adapter Loom M4x30mm Screws Component Name Qty Item 12 13 14 15 16 17 18 19 20 21 22 M4 Internal Tooth Washers Foot Gasket Left Hand Front Fo...

Страница 4: ...RTANT Do not stand sit or rest heavy objects on Tonneau Cover Humans or animals are not to be under the closed Tonneau Cover at any time Securely lock Tonneau Cover before operating vehicle Do not car...

Страница 5: ...with an LED brake light at the top of the rear window proceed to Diagram 2 Otherwise proceed to Diagram 3 BLACK DECAL LED BRAKE LIGHT 3 Using a non permanent marker find and mark the centre point of t...

Страница 6: ...D SUBSTANTIALLY REDUCE INSTALLATION TIME FOR THIS STEP DETAILS FOR THE RECOMMENDED TOOL IS AS FOLLOWS PRODUCT NAME THREADED INSERT FASTENING TOOL MODEL NUMBER 74200 MANUFACTURER TEXTRON FASTENING SYST...

Страница 7: ...3PC TONNEAU COVER WITH SPORTS BAR REMOTE LOCKING 21 05 08 COUNTERSUNK SELF TAPPING SCREWS HINGE BASE PLATE TORQUE 3Nm TOP TUBE LED WIRING LED M4 INTERNAL TOOTH WASHERS M4x30 SCREWS TORQUE 2Nm LED GAS...

Страница 8: ...Ensure the warning label is orientated correctly If wording is upside down flip bar 180 Diagram 9 11 Note the protective lining on back of Sports Bar foot gaskets Trial fit the gaskets to the Sports...

Страница 9: ...Bar foot as shown ensuring the holes in the Sports Bar feet remain accessible Repeat process for the other side of the vehicle See Dia 12 Diagram 12 13 Remove the three 3 tie down brackets on the rig...

Страница 10: ...s both the wiring adapter loom and the wiring harness As only the wiring harness is required for this installation do not use the wiring adapter loom See Dia 16 Diagram 16 TC0123b page 10 of 28 3PC TO...

Страница 11: ...COVER WITH SPORTS BAR REMOTE LOCKING 21 05 08 19 Find the earth wire terminal behind the bedliner near the vehicle s tailgate and remove the bolt holding the terminal together as shown Locate the ear...

Страница 12: ...ide rail Repeat process for the other side of the vehicle See Dia 22 Diagram 22 RIGHT HAND SHOWN FRONT VIEW JACKING BRACKET LINER FIXTURE LINER FIXTURE x2 JACKING BRACKET SIDE RAIL MARK HOLES ALIGN RI...

Страница 13: ...GHT HAND CORNER PIECE SPORTS BAR M6x30mm SCREWS M6 SPRING WASHER M6 FLAT WASHER 1 DRAW LINE AGAINST EDGE CLEAR PROTECTION PAD RIGHT HAND SHOWN RIGHT HAND SHOWN 26 Remove the Sports Bar from the vehicl...

Страница 14: ...ping plates with tapped holes into the side rail and locate centrally over the top of the previously drilled holes Repeat process for the other side of the vehicle See Dia 29 Diagram 29 28 Using a tor...

Страница 15: ...THE CORRECT LOCATION OF THE RED BRAKE SIGNAL WIRE TO ENSURE THEY MATCH WHEN THE WIRES ARE INSERTED INTO THE MALE CONNECTOR IF THE WIRES DO NOT MATCH THE SPORTS BAR LED WILL NOT FUNCTION Diagram 31 1 L...

Страница 16: ...D E to torque 12Nm Tighten C F to torque 10Nm Repeat process for the Sports Bar left hand leg Visually check that all scews are home and all spring washers are compressed See Dia 35 Diagram 35 CLAMPIN...

Страница 17: ...rews as shown Tighten to torque 3Nm Repeat the process for the other side of the vehicle See Dia 36 Diagram 36 38 Using a non permanent marker measure and mark on the inside of the side rail 500mm fro...

Страница 18: ...side of the vehicle See Dia 41 Diagram 41 GAS STRUT BRACKET SELF TAPPING SCREW TORQUE 3Nm SELF TAPPING SCREW TORQUE 3Nm BALL STUD SCREW TORQUE 4Nm RIGHT HAND SHOWN 1 1 2 10mm 5mm RIGHT HAND SHOWN RIG...

Страница 19: ...ng screws flat washers 14mm x 5 5mm and plastic spacers as shown DO NOT OVERTIGHTEN Repeat process for the other side of the vehicle See Dia 43 NOTE Plastic spacers fit inside the side rail panel betw...

Страница 20: ...h gas strut with terminals to the driver s side of the vehicle Diagram 46 TC0123b page 20 of 28 3PC TONNEAU COVER WITH SPORTS BAR REMOTE LOCKING 21 05 08 NEXT STEP RE TORQUE 5Nm ENSURE CLEARANCE TO TU...

Страница 21: ...mal movement when the tonneau is fully closed with the tailgate up in the closed position Diagram 48 1 INCORRECT INSPECT LATCH ENGAGEMENT CORRECT 2 ADJUST STRIKER BRACKET 3 IF THE HORIZONTAL POSITION...

Страница 22: ...Release plastic retainer clips and unclip rods as shown Adjust the latch mechanism by loosening the screws and moving it left or right as shown Once adjustment is complete tighten the screws on the To...

Страница 23: ...ly rust inhibitor to the drilled holes and then fasten the bracket into place using pop rivets as shown Repeat process for the other side of the vehicle See Dia 53 Diagram 53 10mm 5mm 1 2 RIGHT HAND S...

Страница 24: ...LOCKED TONNEAU UNLOCKED GENTLY CLOSE TONNEAU LOOSEN SCREW OPEN TONNEAU COVER 57 Join the two 4 way connectors located at the front of the tub as shown Push the terminals behind the bedliner after they...

Страница 25: ...lgate open to check whether or not the Tonneau Cover interior light is functioning correctly Ensure that the light turns on when the Tonneau is open and turns off when the Tonneau is closed If the lig...

Страница 26: ...ruts by inserting a small screw driver and adjusting the spring clip on the strut as shown See Dia 1 NOTE Do not remove the spring clip Only a small amount of levering is required to detach Diagram 1...

Страница 27: ...rness to the terminals on the driver s side gas strut as shown Join the two 4 way connectors located at the front of the tub and push them behind the bedliner See Dia 2 NOTE Refer to Diagram 56 Ensure...

Страница 28: ...SPORTS BAR REMOTE LOCKING 21 05 08 KEY IDENTIFICATION CODE HOLDEN VE UTE 2007 3PC HARD TONNEAU COVER Please write your key identification code in the boxes above and retain Replacement keys can be pu...

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