TC0123b
page 21 of 28
3PC TONNEAU COVER WITH SPORTS BAR & REMOTE LOCKING
21/05/08
IMPORTANT: Ensure vehicles’s tailgate remains open whilst adjusting Tonneau Cover locking mechanism.
48. Close Tonneau Cover and inspect locking mechanism. Ensure the latch hits the striker bracket centrally. If it
DOES NOT,
adjust
the striker bracket accordingly by loosening the 12g screws and moving the bracket up or down as shown. Once adjustment is
complete, tighten the 12g screws in the lock striker brackets.
IMPORTANT: Tonneau Cover has 2 stage locks. Ensure Tonneau
engages with second stage of the latch. See Dia #48.
I
f the horizontal position of the latch mechanism requires adjustment,
proceed to Diagram #49, otherwise proceed to Diagram #53.
IMPORTANT: For best results, spend time to tune the lock striker position up and down to provide
minimal movement when the tonneau is fully closed with the tailgate up in the closed position.
Diagram #48
1
INCORRECT
INSPECT LATCH
ENGAGEMENT
CORRECT
2
ADJUST STRIKER BRACKET
3
IF THE HORIZONTAL
POSITION OF THE LATCH
MECHANISM REQUIRES
ADJUSTMENT,
PLEASE PROCEED TO
DIAGRAM #49
4
LOOSEN
SCREWS
LOCK
STRIKER
BRACKET
ADJUST
Also you may need to loosen the rear tie down bracket to allow the lock striker to position down
behind the bed liner lip. Re-tighten to torque 10Nm once lock striker position is fixed.
LOOSEN TORX
HEAD SCREW
REAR OF
VEHICLE
RE-TIGHTEN
TORQUE 10Nm
IMPORTANT: If the horizontal position of the latch mechanism requires adjustment,
proceed to Diagram #49 below, otherwise proceed to Diagram #53.
49. Remove inspection cover. Unclip the rod from the actuator and letting it hang from the lock mechanism. Detach the actuator from
the Tonneau Cover by removing the two (2) screws as shown.
See Dia #49.
Diagram #49
INSPECTION COVER
SCREWS
REMOVE INSPECTION
COVER
1
DETACH ROD FROM
ACTUATOR
2
DETACH THE ACTUATOR
3
UNCLIP
ROD
