TC0123b
page 15 of 28
3PC TONNEAU COVER WITH SPORTS BAR & REMOTE LOCKING
21/05/08
30. Fit the Sports Bar to the vehicle as shown. Note the corner piece positions over the top of the previously installed rubber extrusion.
Ensure the corner pieces are tightly fitted around the vehicle sail-plane panels, then tighten the M6 screws as shown. Tuck the LED
wiring loom up under the side rail and behind the bedliner as shown.
See Dia #30.
Diagram #30
31. Attach the male wiring connector to the wiring adapter loom as shown. Feed the LED wiring loom along the inside of the side panel
and attach it to the male wiring connector. Ensure the male wiring connector is orientated correctly when attaching.
See Dia #31
.
* IMPORTANT: CHECK THE WIRING ADAPTER LOOM AND THE CORRECT LOCATION OF THE RED BRAKE SIGNAL WIRE TO
ENSURE THEY MATCH WHEN THE WIRES ARE INSERTED INTO THE MALE CONNECTOR. IF THE WIRES DO NOT MATCH,
THE SPORTS BAR LED WILL NOT FUNCTION
.
Diagram #31
1
LED WIRING
LOOM
BEDLINER
BULB SEAL
ENSURE
TIGHT
FIT
TIGHTEN
M6 SCREWS
SPORTS BAR
RIGHT HAND LEG
CLAMPING
PLATE
2
WHITE LED
CONNECTOR
WIRING
HARNESS
LED
WIRING
LOOM
RIGHT HAND ONLY
3
WHITE LED
CONNECTOR
RED
“CLICK”
*
MALE WIRING CONNECTOR
!
“CLICK”
1
2
32. Re-attach the bedliner by lifting it back into position, re-installing the tie-down brackets
(torque 10Nm)
, the push rivets and the
tailgate seal as shown. Ensure there is at least 150mm of the spade terminal protruding through the bedliner and that it is positioned
at the rear of the bracket and half way up the edge of the bracket.
See Dia #32
.
Diagram #32
TORX HEAD
SCREWS
(TORQUE 10Nm)
TIE-DOWN
BRACKETS
2
1
1
1
2
3
PUSH
RIVETS
TAILGATE
SEAL
RIGHT HAND VIEW INSIDE
VEHICLE TUB
150mm
SPADE
TERMINAL