TC0123b
page 22 of 28
3PC TONNEAU COVER WITH SPORTS BAR & REMOTE LOCKING
21/05/08
51. Open the Tonneau Cover and engage the lock by pressing upwards on the latch. Adjust pullrods so that they clip back into the
retainer clips correctly. Do this by rotating them clockwise to shorten them or anti-clockwise to lengthen them. Clip pullrods and
retainer clips back into position. Test lock by pressing the button on top of Tonneau Cover. If latch mechanism
DOES NOT
release,
return to
Step 3
and shorten the pullrods.
See Dia #51.
Diagram #51
1
ENGAGE LOCK
LATCH MECHANISM
PRESS LATCH
UPWARDS
“CLICK”
2
4
TEST LOCKING MECHANISM
5
ROTATE PULLRODS
CLOCKWISE = SHORTEN
ANTI-CLOCKWISE = LENGTHEN
ADJUST LENGTH OF
PULLRODS BY ROTATION
3
RETAINER CLIPS
LOCK PLASTIC RETAINER CLIPS
BACK IN POSITION
50. Remove the actuator from the inspection area and let it hang out of the hole as shown. Release plastic retainer clips and unclip
rods as shown. Adjust the latch mechanism by loosening the screws and moving it left or right as shown. Once adjustment is
complete, tighten the screws on the Tonneau latches to 4Nm.
See Dia #50.
Diagram #50
PLASTIC RETAINER
CLIPS
ACTUATOR
RODS
RELEASE PLASTIC
RETAINER CLIPS
REMOVE ACTUATOR FROM
INSPECTION AREA
2
1
UNCLIP RODS FROM
PLASTIC RETAINER
CLIPS
3
4
ADJUST LATCH
MECHANISM
52. Re-attach the actuator to the inside of the Tonneau Cover using the previously removed screws.
NOTE: Ensure you hold the
actuator in place while replacing the screws.
Re-attach the rod to the actuator by clipping it back into place as shown.
IMPORTANT: Ensure the ball stud cam positions behind the butterfly latch as shown. If required, loosen actuator screws
and adjust length and position.
Re-tighten screws to 4Nm.
See Dia #52.
Diagram #52
SCREWS
TORQUE
4Nm
RE-ATTACH ACTUATOR TO
TONNEAU COVER
1
RE-ATTACH ROD TO
ACTUATOR
CHECK BALL STUD
CAM POSITION IS BEHIND
BUTTERFLY LATCH
2
3
CLIP
ROD
BALL STUD
CAM
BUTTERFLY
LATCH
SCREWS
TORQUE 4Nm
ADJUST