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SM65 Supervisory Module Handbook

46

Copyright © 2004-2009 Eaton Corporation. All Rights Reserved.

IPN 997-00012-35E December 2009

Step 3 - Remove the old SM65

1

Label then disconnect all the cables from the old SM65.

2

Unscrew the four screws that attach the SM65 to the sliders.

Step 4 - Attach the new SM65 to the sliders

Step 5 - Power up the new SM65

1

Connect the power cable to the SM65 connector XS8.

2

Check that the green

B

Power On LED is on. If not, consult

Troubleshooting on page

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Содержание SM65

Страница 1: ...SM65 Supervisory Module Handbook Issue IPN 997 00012 35E Issue Date December 2009 Eaton Corporation Telecommunications Power Solutions www eaton com telecompower DCinfo eaton com...

Страница 2: ...ontained in this document is subject to change without further notice Subject to the right to use its equipment Eaton Corporation does not convey any right title or interest in its intellectual proper...

Страница 3: ...tting up DCTools PowerManagerII except for the DCTools PowerManagerII communications settings on page 33 Detailed instructions for setting up user alarms and configuring individual parameters in the S...

Страница 4: ...ation Guide IPN 997 00012 20 Network Power Solutions Installation Guide IPN 997 00012 33 Data Voice Video Power Solutions Installation Guide IPN 997 00012 42 Reporting Problems with this Guide Please...

Страница 5: ...within a display mode 10 Using Edit mode 10 Viewing System Values Main Display Mode 11 Viewing Alarms and System Status Messages Status View Mode 12 Viewing Software Version 13 Viewing and Editing Con...

Страница 6: ...enance Overview 37 Troubleshooting 38 Replacing an SM65 40 Replacing a panel mount SM65 40 Replacing a standard bracket mounting SM65 42 Replacing an SM65 mounted in a slider magazine 45 Replacing the...

Страница 7: ...eneral Description Copyright 2004 2009 Eaton Corporation All Rights Reserved IPN 997 00012 35E December 2009 1 C h a p t e r 1 General Description Overview Topic Page SM65 Supervisory Module 2 Mountin...

Страница 8: ...ored in a configuration file Only minimal on site configuration file changes are required before an SM65 based power system is ready for operation Configuration file changes can be made with the keypa...

Страница 9: ...rs 5 User Digital Input connectors Ribbon cable to separate display and keypad Further details on page 8 Rear Views Rear RS232 Serial Interface XS1A Fuse MCB DC Distribution Interface XS2 AC Distribut...

Страница 10: ...maintained Carefully check earth continuity from the branch circuit to the SM65 Rack mounted version standard option Standard mounting brackets and screws are used to mount the SM65 supervisory module...

Страница 11: ...n All Rights Reserved IPN 997 00012 35E December 2009 5 Panel mounted version The SM65PM model is designed to mount on the back of a rack power system door A separate LCD display and keypad see detail...

Страница 12: ...SM65 Supervisory Module Handbook 6 Copyright 2004 2009 Eaton Corporation All Rights Reserved IPN 997 00012 35E December 2009...

Страница 13: ...Display 8 About Display Modes 10 Viewing System Values Main Display Mode 11 Viewing Alarms and System Status Messages Status View Mode 12 Viewing Software Version 13 Viewing and Editing Configuration...

Страница 14: ...al alarms 7 6 Scroll Press to scroll through lists and menus and to increase or decrease configuration file values Information Press to view status messages and a list of active alarms in Status View...

Страница 15: ...ime out If no keys are pressed for a predetermined time interval the SM65 display goes back to the default screen total rectifier current The display time out intervals are Edit Mode no time out All o...

Страница 16: ...Mode for viewing system statuses as well as viewing and clearing alarms Configuration Mode for viewing settings of configurable parameters Edit Mode for editing the configurable parameters in Configu...

Страница 17: ...an incorrectly configured or disconnected battery temperature sensor the following is displayed Refer to SM65 Keypad and Display on page 8 for details about the other display indicators Total rectifie...

Страница 18: ...rm is cleared within the configurable Alarm Recognition Time default is 10 seconds an external alarm will not be generated Rects Comms Lost is remotely displayed as Multiple Rectifier Comms Lost To vi...

Страница 19: ...DCTools 1 Start DCTools refer to the Communications Options on page 30 2 From the DCTools System Summary Home screen go to Configuration Identity Viewing and Editing Configuration File Parameters Conf...

Страница 20: ...from the popup list 5 Click on the Apply Changes button The selected relay state will be toggled for 10 seconds the default Relay Test Duration which is configurable in DCTools before returning to its...

Страница 21: ...ange 5 Press 6 7 to connect disconnect the LVD as required 6 Press 9 to go to Status View Mode 7 Press 9 to go to Main Display Mode Rectifier Restart This function temporarily restarts rectifiers that...

Страница 22: ...when the Fast Charge is completed Use Reset Battery State to cancel a Pending Equalize See details on page 17 Equalize will be active for the configured Duration or until it is stopped manually To man...

Страница 23: ...cancels any Fast Charge or Equalize control function that is Pending and sets the Ah Discharged counter to zero To Reset Battery State using the SM65 keypad 1 Press to go to Status View Mode 2 Press 6...

Страница 24: ...SM65 Supervisory Module Handbook 18 Copyright 2004 2009 Eaton Corporation All Rights Reserved IPN 997 00012 35E December 2009...

Страница 25: ...09 19 C h a p t e r 3 Setup and Configuration Overview Topic Page Installing External Alarm and User Digital Inputs Cabling 20 Setting Up User Alarms 22 Synchronizing the SM65 Real Time Clock 23 Exter...

Страница 26: ...elay Maximum Switching Voltage 60V DC or 30V AC Maximum Switching Current 500mA Maximum Continuous Current 500mA Maximum Power Rating 30W DC Voltage or 15 VA AC Voltage Maximum Wire Size 1 5mm Isolati...

Страница 27: ...e external alarm user digital inputs cabling through the top or bottom of the rack 2 Route the cabling through the existing cable ducting located inside the rack to the SM65 See diagrams on page 2 for...

Страница 28: ...and select the new severity from the popup list 5 If required map the alarm to an alarm relay using Relay Mapping A or B or two different alarm relays using Relay Mapping A and B Double click on Relay...

Страница 29: ...ools System Summary Home screen click Configuration then Identity to display the System Identification view 3 Under Time Synchronization click the Synchronize button to synchronize the real time clock...

Страница 30: ...grade File Interfacing the SM65 with CellSure Interfacing the SM65 with a CellSure battery management system allows DCTools and PowerManagerII to communicate with up to four CellSure Battery Controlle...

Страница 31: ...m the rack communications bus an Auxiliary Power Module APM may be required to boost the available power of the rack communications bus See application note AN0020 to determine whether additional powe...

Страница 32: ...een go Configuration External I O to display the External Input Output Communications view 2 Scroll down to CellSure Battery Controller CBC and set Fitted to True 3 From the DCTools System Summary Hom...

Страница 33: ...tputs needed for a particular application Four SiteSure modules are available SiteSureGP collects site specific status information via configurable analog and digital inputs SiteSureDI provides additi...

Страница 34: ...SM65 Supervisory Module Handbook 28 Copyright 2004 2009 Eaton Corporation All Rights Reserved IPN 997 00012 35E December 2009 SM65 supervisory module Rectifier magazines SiteSure I O master modules...

Страница 35: ...9 29 C h a p t e r 4 Communications Overview Topic Page Communications Options 30 Setting up Modem Communications 31 Setting up SMS Text Messaging Requires SM65 v4 or later 32 DCTools and PowerManager...

Страница 36: ...See setup details on page 33 RS232 null modem cable protocol S3P SM30 RS232 comms cable P N 410 00226 93A Ethernet SM65 supervisory module PC laptop with PowerManagerII and or DCTools see setup detail...

Страница 37: ...tions For communications to PowerManagerII use a GSM cellular or PSTN fixed line modem Refer to Communications Options on page 30 Not all modems are suitable If your modem does not operate correctly c...

Страница 38: ...ct the SM65 to a GSM modem refer to Communications Options on page 30 2 Connect to the SM65 with DCTools 3 Go to Configuration Communications 4 Click on C to expand SMS 5 For each cellphone to receive...

Страница 39: ...address Note 2 Clear if a logon script is not required for the modem Select if a logon script is required Click the Logon Script button to define For more details see DCTools PowerManagerII online he...

Страница 40: ...Set Trap Format to Eaton or X 733 as appropriate Requires SM65 v4 or later Eaton format uses different trap numbers according to the alarm source X 733 format uses a single trap number for all alarm s...

Страница 41: ...s unauthorized changes to the SM65 configuration via the RS232 serial port or the Ethernet port When a remote access password is set the access to the SM65 is read only The password must be entered be...

Страница 42: ...ssword into the Remote Access Password field or leave the field blank for no password control 4 Click the Apply Changes button 5 Enter the old password To clear a remote access password from the SM65...

Страница 43: ...Copyright 2004 2009 Eaton Corporation All Rights Reserved IPN 997 00012 35E December 2009 37 C h a p t e r 5 Maintenance Overview Topic Page Troubleshooting 38 Replacing an SM65 40 Replacing the Real...

Страница 44: ...thin its specified voltage range SM65 Green B Power On LED off Faulty Voltage feed Module VFM or faulty SM65 Replace faulty unit SM65 Red LED or Yellow LED on Urgent Critical or Non Urgent Alarm Check...

Страница 45: ...l time clock battery is dead See Replacing the Real time Clock Battery on page 48 Missing or invalid configuration file Download configuration file into the SM65 Refer to Replacing an SM65 on page 40...

Страница 46: ...controllers to Manual Connect Refer to the DC power system Installation Guide for information on how to set the LVD Auto Manual selector switch Step 2 Disconnect all cables from the SM65 Label then di...

Страница 47: ...n file and click Next Once the restore operation has been successfully completed click Finish 6 Check through the loaded configuration file in DCTools and make any required changes 7 If you make any c...

Страница 48: ...fore you start you need A PC with the DCTools software installed A copy of the appropriate SM65 configuration file which can be one of the following the old configuration file a backed up configuratio...

Страница 49: ...he rack to expose the cable connections at the side and rear 3 Label then disconnect all the cables from the old SM65 Step 4 Power up the new SM65 then connect the remaining cables 1 Connect the power...

Страница 50: ...es 7 If you make any changes save the configuration file with a new file name Step 8 Check that the new SM65 operates as intended 1 Check all control functions alarms and current measurement 2 Check t...

Страница 51: ...file a backed up configuration file or a modified default configuration file A null modem cable Step 1 Set any LVD controllers to Manual Connect To prevent an accidental operation of an LVD contactor...

Страница 52: ...the old SM65 1 Label then disconnect all the cables from the old SM65 2 Unscrew the four screws that attach the SM65 to the sliders Step 4 Attach the new SM65 to the sliders Step 5 Power up the new SM...

Страница 53: ...ick Finish 6 Check through the loaded configuration file in DCTools and make any required changes 7 If you make any changes save the configuration file with a new file name Step 7 Connect the remainin...

Страница 54: ...to set the LVD Auto Manual selector switch Procedure complete Replacing the Real time Clock Battery Only service personnel should replace the real time clock battery There is a risk of explosion if th...

Страница 55: ...er CBC is not fitted or not registered by the SM65 CBC Fail A CBC connected to the SM65 has failed CBC Non Urgent Non urgent CellSure alarm s active Only occurs if CellSure is fitted See Interfacing t...

Страница 56: ...fiers are reporting loss of AC power or loss of a phase Rect s Comms Lost Normally this alarm indicates that one or more rectifiers have been removed during routine maintenance However faulty rectifie...

Страница 57: ...available Engine Run Limit optional BCL value for use when AC is supplied by a standby engine alternator EA This reduces the load on the EA and allows a smaller EA to be used Engine Run Limit is acti...

Страница 58: ...be Pending and it will start as soon as conditions allow Fast Charge After an AC power outage Fast Charge automatically increases the float voltage of the power system to recharge the batteries as qu...

Страница 59: ...disconnect either after the AC Timer Disconnect Delay or the bus voltage drops to the Disconnect Voltage whichever happens first Both LVD1 and LVD2 can be set to AC Timer mode if required Ensure the L...

Страница 60: ...SM65 Supervisory Module Handbook 54 Copyright 2004 2009 Eaton Corporation All Rights Reserved IPN 997 00012 35E December 2009...

Страница 61: ...discharge depth The capacity is calculated according to the built in algorithm By detecting low capacity in blocs these poor performing blocs can be removed before healthy blocs are affected Bloc Disc...

Страница 62: ...ure readings String Cap Low String Capacity Low The capacity of a string is below the set threshold limit Indicates that the capacity of a number of blocs in that string is low Charge Crnt Div String...

Страница 63: ...set threshold and alarm time limits The string and ambient temperatures should be similar when the batteries are on float If the string temperature exceeds the normal operating temperature of the bat...

Страница 64: ...SM65 Supervisory Module Handbook 58 Copyright 2004 2009 Eaton Corporation All Rights Reserved IPN 997 00012 35E December 2009...

Страница 65: ...d to pin 7 internally 5 COM 6 7 RTS 8 XS1 D9M Front RS232 Serial Interface 9 1 RD Receive Data 2 TD Transmit Data 3 RTS Request to Send 4 5 Common Ground 6 DTR Data Terminal Ready 7 XS1A RJ45 Rear RS2...

Страница 66: ...Interface 8 LVD Manual 1 LVD fail input 2 LVD Disconnect relay 3 12V out 4 LVD Disconnect relay 5 LVD Connect relay 6 0V out 7 LVD Connect relay XS5 RJ45 LVD1 Interface 8 Manual switch input 1 Curren...

Страница 67: ...Rights Reserved IPN 997 00012 35E December 2009 61 Connector Type Purpose Pin Description 1 9V 2 9V 3 4 A 5 B 6 7 0V XS11 RJ45 Rack Communications 8 0V 1 Rx 2 Rx 3 Tx 4 5 6 Tx 7 XS31 RJ45 Ethernet Int...

Страница 68: ...SM65 Supervisory Module Handbook 62 Copyright 2004 2009 Eaton Corporation All Rights Reserved IPN 997 00012 35E December 2009...

Страница 69: ...stomerServiceNZ eaton com Date Customer Information Company Postal Address Return Address Not PO Box Telephone Fax Email Contact Name Location of Failure Product code Serial number Document number Sys...

Страница 70: ...64 Copyright 2004 2009 Eaton Corporation All Rights Reserved IPN 997 00012 35E December 2009 INFORMATION continued fault details circumstances consequences actions SG 03 ISS04...

Страница 71: ...t representative the closest office from the following list telephone 64 3 343 7448 or email CustomerServiceNZ eaton com Australia 1300 877 359 Canada 1 800 461 9166 Central America 52 55 9000 5252 Ch...

Страница 72: ...SM65 LCD Display Menu Structure...

Страница 73: ...SM65 LCD Display Menu Structure...

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