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7

Explosion protected plug and socket  system 16 A, 
3-pole, 4-pole, 5-pole, GHG 511

 Safety instructions GHG 511 
plugs and sockets

a

They are not suitable for Zone 0  
and Zone 20 hazardous areas. 
The temperature class and  

explosion group marked on the apparatus  
shall be observed.

The electrical connection of the device may 
only be carried out by skilled staff  
(IEC/EN 60079-14).

Modifications to the plugs and sockets or 
changes of their design are not permitted. 
They shall be used for their intended 
purpose and in perfect and clean condition.

The requirements of the IEC/EN 60079-31 
regarding excessive dust deposits and 
temperature to be considered from the user.

To ensure adherence to the temperature 
class stated on the type label of the 
apparatus, the permissible ambient 
temperature, the rated terminal cross 
section and the self heating of the apparatus 
that is mainly due to the power dissipation 
shall be taken into account (test criterion for 
the self heating is an overload of 10%).

Prior to taking  the plugs and sockets into 
operation, they will have to be checked in 
accordance with the instruction as per 
section 6. 
The sockets may only be used with the 
associated Cooper Crouse-Hinds plugs in 
undamaged condition.

The interlocking switch of the socket  is 
mechanically secured and cannot be 
connected without plug.

The plugs GHG 543/531 can further on be 
inserted with the sockets of the series  
GHG 543/GHG531.

Flange sockets may only be used in 
protective enclosure or apparatus that have 
been certified for the respective application.

Observe the national safety rules and 
regulations for prevention of accidents as  
well as the safety instructions included in 
these operating instructions and set in 
italics the same as this text!

Technical data

ATEX type examination certificate / IECEx type examination certificate:.
Wall socket

GHG 511 4.

PTB 99 ATEX 1039

IECEx BKI 04.0002

Plug

GHG 511 7.

PTB 99 ATEX 1039

IECEx BKI 04.0002

Coupler

GHG 511 3.

PTB 99 ATEX 1039

IECEx BKI 04.0002

Flange socket

GHG 511 8.

BVS 15 ATEX E 101 U

IECEx BVS 15.0088U

Plug

GHG 543 2.

PTB 99 ATEX 1039

IECEx BKI 04.0002

Plug

GHG 531 7. 

PTB 99 ATEX 1039

IECEx BKI 04.0002

Marking acc. to 2014/34/EU and standard:. 

EN 60079-0

D

 II 2 G Ex de [ia] II C T6

*

 bzw. T5 

D

 II 2 D Ex tD A21 IP 66 T 80 °C

Flange socket GHG 511 8

D

 II 2 G Ex db eb IIC/IIB Gb 

D

 II 2 D Ex tb IIIC Db

Marking acc.:.

IEC60079-0

Ex de [ia] II C T6

*

 bzw. T5

Ex tD A21 IP 66 T 80 °C

Flange socket GHG 511 8

Ex db eb IIC/IIB Gb 

Ex tb IIIC Db

Rated voltage:.
GHG 511 -

3-pole

up to 415 V, 50/60 Hz

GHG 511 -

4-pole

up to 690 V, 50/60 Hz

GHG 511 -

5-pole

up to 690 V, 50/60 Hz

Plug GHG 543 2.

up to 250 V, 50/60 Hz

Plug GHG 531 7.

up to 690 V, 50/60 Hz

(Special voltages and various contact-marking are possible on request.)
Rated curret:.

max. 16 A

Back-up fuse:.

GHG 511

GHG 543/531

without thermal protection

25A

16 A

with thermal protection

35A gL/gG

32A gL/gG

Switching capacity AC 3 3-pole:.

250 V/16 A

Switching capacity AC 3 4-pole:.

400 V/16 A

Switching capacity AC 3 5-pole:.

500 V/16 A

* Perm. ambient temperature:.

16 A (T6)

-20 °C to +40 °C (catalogue version) 

16 A (T6)

-20 °C to +50 °C

15 A (T6)

-20 °C to +55 °C

(Special versions permit deviating temperatures.)
Perm. storage temperature in original packing:.

-20 °C to +55 °C 

Protection category acc. to EN/IEC 60529

IP 66 (catalogue version)**

**with closed and secured hinged cover as well as combinations properly plugged together. 

Attention! When the Plugs GHG 543/531 is insert with sockets of the series GHG 511, the "IP" 
protection category of the combina- tion is reduced  to the minimum  protection category "IP 54".

Insulation class acc. to IEC/EN 61140:.

II - is complied with by devices

Cable entry:.

(catalogue version)

Wall socket                                    2 x M25

1 x M25 + 1 x screwed blanking plug

Suitable cables and test torques of the pressure 
screw (Ømm/Nm)

M20

M25

M32

Seal 1+2+3

1

2

3

min. 
max. 

(1)(2)

5.5/1,5 
7.0/1,0

  8.0/1,5 
10.0/2.0

Seal 1+2

1

2

3

min. 
max. 

(1)(2)

7.0/1,5  
9.0/1.4

10.0/2.3  
13.0/2.6

14.0/3.0  
17.0/4.0

Seal 1

1

2

3

min. 
max. 

(2)

9.5/1,0  
13.0/1.7

13.5/1.3  
17.5/2.3

17.5/1.5  
21.0/1.3

Test torque for screw in thread cable entry (Nm)

2.7

3.0

5.0

(1) The tests of clamping ranges and torque values were performed with metal mandrel. The clamping range 

can vary by using cables with different manufacturing tolerances and material properties. Please use the 

combination of sealing 1 + 2 + 3 for the intermediate region. 

(2) When selecting the seal rubber, ensure that the cap nut can be tightened when carrying out any future 

maintenance work on the cable entry.

Plug  /  Coupler                                3-pole

Ø  8 - 19 mm

4-pole

Ø  8 - 21 mm

5-pole

Ø 12 - 21 mm

Plug GHG 543/531

Ø  9 - 17 mm

Supply terminal

Cross section

Stripped wire length

Wall socket/flange socket GHG 511

2 x 1.5 - 4.0 mm

2

10 mm

Coupler GHG 511

2 x 1.5 - 4.0 mm

2

10 mm

Plug GHG 511

1 x 1.0 - 2.5 mm

2

  9 mm

Plug GHG 543/531

1 x 1.0 - 4.0 mm

2

  8 mm

Test torques:.
Cover screws

2.5 Nm

Terminals

2.5 Nm

Terminals plug

1.5 Nm

Self-cutting screws size 4

1.6 Nm

(Page 15:. Fig. 3; Pos. 3)

Locking screw for pressure piece GHG 54

1.6 Nm

GB

Содержание GHG 511

Страница 1: ...G 511 Explosion protected plug and socket system 16 A 3 pole 4 pole 5 pole GHG 511 Fiches et prises de 16 A 3 p les 4 p les 5 p les pour atmosph res explosives GHG 511 Betriebsanleitung Operating inst...

Страница 2: ...ions 7 3 Conformity with standards 8 4 Field of application 8 5 Use Properties 8 6 Installation 8 6 1 Mounting 9 6 2 Opening the device Electrical connection 9 6 3 Cable entries KLE blanking plugs 9 6...

Страница 3: ...5 Ex tD A21 IP 66T 80 C Flanschsteckdose GHG 511 8 Ex db eb IIC IIB Gb Ex tb IIIC Db Bemessungsspannung GHG 511 3 polig bis 415 V 50 60 Hz GHG 511 4 polig bis 690 V 50 60 Hz GHG 511 5 polig bis 690 V...

Страница 4: ...ng zu sichern Das Stecken undTrennen des Steckers von der Steckdose ist nur im ausgeschalteten Zustand m glich Nach dem Einschalten der Steckdose wird um die Schutzart gem Typenschild auch mit gesteck...

Страница 5: ...das Griffst ck eindrehen Alle Schrauben und oder Muttern der An schlussklemmen auch die der nicht benutzten sind fest anzuziehen Bei berm igem Anziehen kann der Anschluss beeintr chtigt oder besch di...

Страница 6: ...sicherstellen oder geeignete Schutzma nahmen ergreifen Die erforderlichenWartungsintervalle sind anwendungsspezifisch und daher in Abh ngig keit von den Einsatzbedingungen vom Betreiber festzulegen Im...

Страница 7: ...x de ia II CT6 bzw T5 Ex tD A21 IP 66T 80 C Flange socket GHG 511 8 Ex db eb IIC IIB Gb Ex tb IIIC Db Rated voltage GHG 511 3 pole up to 415 V 50 60 Hz GHG 511 4 pole up to 690 V 50 60 Hz GHG 511 5 po...

Страница 8: ...plug can be pushed into the socket and pulled out of it only whilst the socket is switched off In order to ensure the socket s type of protection acc to the type label also with the plug being inserte...

Страница 9: ...tive contacts When reassembling the flange screws shall be screwed into the body sleeve with a maximum test torque of 1 Nm All screws and or nuts of the supply terminals also of those remaining vacant...

Страница 10: ...s depend on the specific application and will therefore have to be determined by the user dependent on the conditions of use When servicing the plugs and sockets parti cularly those parts that are dec...

Страница 11: ...Prise bride GHG 511 8 Ex db eb IIC IIB Gb Ex tb IIIC Db Tension nominale GHG 511 3 p les jusqu 415 V 50 60 Hz GHG 511 4 p les jusqu 690 V 50 60 Hz GHG 511 5 p les jusqu 500 V 50 60 Hz Fiche GHG 543 2...

Страница 12: ...bloqu e avec l anneau ba onnette La fiche ne peut tre enfich e dans la prise ou retir e de celle ci que lorsque la prise est mise hors circuit Afin d assurer le mode de protection selon la plaque sign...

Страница 13: ...exion aussi celles des bornes non utilis es doivent tre serr es fond Afin de maintenir le mode de protection contre l explosion le raccordement des conducteurs doit se faire tr s soigneusement Les bor...

Страница 14: ...rvice requis d pendent de l emploi sp cifique et devront donc tre fix s par l utilisateur en tenant compte des condi tions d exploitation Lors de l entretien des appareils surtout les composants qui s...

Страница 15: ...liaire GHG 511 543 Ansicht 1 View 1 Voir 1 Ansicht 2 View 2 Voir 2 2 1 Schaltschema Switching operation m canisme de commutation AnschlussbildWand Flanschsteckdose GHG 511 Contact arrangementWall Flan...

Страница 16: ...nwand Inner wall of enclosure Paroi interne de l enveloppe 110 130V gelb yellow jaune 220 250V blau blue bleu 220 250V blau blue bleu 380 415V rot red rouge 500V schwarz black noir GHG 511 3 pol PE 50...

Страница 17: ...s in mm Dimensions en mm X Befestigungsma e X fixing dimensions X dimensions de fixation 2 pol PE 3 pol PE 3 p l N PE Flanschsteckdose Flange socket Prise bride 2 pol p l PE Flanschsteckdose Flange so...

Страница 18: ...e GHG 543 23 2 pol p l PE Stecker Plug Fiche GHG 531 7 4 5 pol p l PE Stecker Plug Fiche GHG 511 4 4 5 pol p l PE Stecker Plug Fiche GHG 511 43 2 pol p l PE Kupplung Coupler Prolongateur 2 pol p l PE...

Страница 19: ...19 Notizen Notes Remarques...

Страница 20: ...er Crouse Hinds CEAG estas instrucciones de servicio en otro idioma de la Union Europea EST Seda kasutusjuhendit oma riigikeeles v ite k sida oma riigis asuvast asjaomasest Cooper Crouse Hindsi CEAG e...

Страница 21: ...plugs and sockets 16 A 4 pole and 5 pole GHG 511 stainless steal Fiche et prise de 16 A 4 p les et 5 p les pour atmosph res explosives GHG 511 acier inoxydable GHG 510 7001 P0012 D GB F a CROUSE HIND...

Страница 22: ...ns contact auxiliaire avec contact auxiliaire GHG 511 3 pol PE 50 60Hz 380 415V rot GHG 511 4 pol PE 50 60Hz 220 250V blau 690V schwarz 500V schwarz 380 415V rot 220 250V blau 690V schwarz 500V schwar...

Страница 23: ...eitshinweise Dieser Anhang zur Betriebsanleitung GHG 510 7001 P0012 ist immer mit der Betriebsanleitung GHG 510 7001 P0001 zu verwenden Dort aufgef hrte Hinweise sind zu beachten Die Steckvorrichtunge...

Страница 24: ...nter Ber cksichti gung einschl giger Vorschriften anzuschlie en Der Zusammenbau erfolgt nach dem Kabel anschluss in umgekehrter Reihenfolge Die minimal und maximal anschlie baren Leiterquerschnitte so...

Страница 25: ...instructions This Annex to operating instructions GHG 5107001P0012 is only for use with the original operating instructions GHG 510 7001 P0001 The GHG 511 plugs and sockets are not suitable for Zone...

Страница 26: ...crews and or nuts of the supply terminals also of those remaining vacant shall be tightened down The conductors shall be connected with special care in order to maintain the explosion category The sup...

Страница 27: ...utilis e qu avec le mode d emploi original GHG 510 7001 P0001 Les fiches et prises du type GHG 511 pour atmosph re explosive ne sont pas appropri es la zone 0 et zone 20 Respectez les prescriptions n...

Страница 28: ...tenant compte des r glements respectifs les conducteurs d ment d nud s des c bles sont raccord s Apr s le raccordement du c ble le montage se fait dans l ordre inverse Les sections minimales et maxima...

Страница 29: ...9 Notizen Notes Remarques...

Страница 30: ...10 Notizen Notes Remarques...

Страница 31: ...11 Notizen Notes Remarques...

Страница 32: ...er Crouse Hinds CEAG estas instrucciones de servicio en otro idioma de la Union Europea EST Seda kasutusjuhendit oma riigikeeles v ite k sida oma riigis asuvast asjaomasest Cooper Crouse Hindsi CEAG e...

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