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236

DS7 Soft starter

09/16 MN03901001Z-EN

www.eaton.com

Selection criteria

. . . . . . . . . . . . . . . . . . . . . . . . . . 25

Semi star circuit

. . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Semiconductor fuses, superfast

. . . . . . 12, 3 6, 2 22

Services

acyclic

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208

Short-circuit rating

. . . . . . . . . . . . . . . . . . . . . . . . 221

Sizes

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Slipring rotor motors

. . . . . . . . . . . . . . . . . . . . . . . 41

SmartWire-DT

. . . . . . . . . . . . . . . . . . . . 33, 14 5, 227

Soft start functions

. . . . . . . . . . . . . . . . . . . . . . . . 21

Soft starter

Commissioning

. . . . . . . . . . . . . . . . . . . . . . . . 93

Connecting motors during operation

. . . . . . 47

Connection configurations

. . . . . . . . . . . . . . 41

Design for deviating duty cycles

. . . . . . . . . 53

Designation for DS7-34…-N

. . . . . . . . . . . . . 13

Designation for DS7-34D…-D

. . . . . . . . . . . 14

Designs

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Disposal

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Equipment supplied

. . . . . . . . . . . . . . . . . . . . 17

Front view

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

General data

. . . . . . . . . . . . . . . . . . . . . . . . . . 21

How it works

. . . . . . . . . . . . . . . . . . . . . . . . . . 26

Installation

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Installation instructions

. . . . . . . . . . . . . . 69, 74

Intended use

. . . . . . . . . . . . . . . . . . . . . . . . . . 22

Maintenance and inspection

. . . . . . . . . . . . . 23

Output voltage

. . . . . . . . . . . . . . . . . . . . . . . . 29

Profiles for DS7-SWD

. . . . . . . . . . . . . . . . . 146

Replacing

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

Selection criteria

. . . . . . . . . . . . . . . . . . . . . . . 25

Service and warranty

. . . . . . . . . . . . . . . . . . . 24

Standards

. . . . . . . . . . . . . . . . . . . . . . . . . . . 215

Storage

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

System overview DS7

. . . . . . . . . . . . . . . . . . 12

Soft starter functions

. . . . . . . . . . . . . . . . . . . . . 215

Soft starters

Features DS7

. . . . . . . . . . . . . . . . . . . . . . . . . 11

Soft stop ramp

. . . . . . . . . . . . . . . . . . . . . . . . . . . 121

Spacer

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74, 225

Standard applications

. . . . . . . . . . . . . . . . . . . . . 102

Standards

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

IEC 60364

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . I

IEC 60364-4-41

. . . . . . . . . . . . . . . . . . . . . . . . . I

IEC/EN 60204-1

. . . . . . . . . . . . . . . . . . . . . . . . I

Star connection

. . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Start capacitors

. . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Start current

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Start time

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Start voltage

. . . . . . . . . . . . . . . . . . . . . . . . . . 29, 1 17

Starting current

. . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Maximum

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Starting frequency

. . . . . . . . . . . . . . . . . . . . . . 40, 54

Starting time

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Starting torque

. . . . . . . . . . . . . . . . . . . . . . . . . 25, 45

State diagrams

. . . . . . . . . . . . . . . . . . . . . . . . . . . 150

Steinmetz circuit

. . . . . . . . . . . . . . . . . . . . . . . 31, 45

Stop

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

Stop ramp

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Storage

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Supply voltage

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

SWD-Assist

. . . . . . . . . . . . . . . . . . . . . . . . . 148, 1 59

System accessories

. . . . . . . . . . . . . . . . . . . . . . 224

Terminal cover

. . . . . . . . . . . . . . . . . . . . . . . . . . . 225

Thermistor motor protection

. . . . . . . . . . . . . . . . 38

Thyristors

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Tilt angle (during flush mounting)

. . . . . . . . . . . . 61

Top of Ramp

. . . . . . . . . . . . . . . . . . . . . . . . . . . 28, 87

Top of ramp

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Top-hat rail adapter

. . . . . . . . . . . . . . . . . . . . 72, 2 24

Torque curve

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Trigger

Asymmetrical

. . . . . . . . . . . . . . . . . . . . . . . . . 30

Trip reason

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

t-Start

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

t-Stop

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Type of coordination

. . . . . . . . . . . . . . . . . . . . . . . 36

UL/CSA

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

Voltage

Device internal

. . . . . . . . . . . . . . . . . . . . . . . . 86

Motor voltage

. . . . . . . . . . . . . . . . . . . . . . . . . 99

Start-

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Wiring kit

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224

Wiring system

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Write job

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

Содержание DS7 Series

Страница 1: ...Manual DS7 Soft starter 09 16 MN03901001Z EN...

Страница 2: ...t published 2010 edition date 07 10 2nd edition 2011 edition date 03 11 3rd edition 2011 edition date 06 11 4th edition 2011 edition date 11 11 5th edition 2012 edition date 07 12 6th edition 2013 edi...

Страница 3: ...omation system may cause damage to persons or property external measures must be implemented to ensure a safe operating state in the event of a fault or malfunction for example by means of separate li...

Страница 4: ...II...

Страница 5: ...part numbers 15 1 6 Checking the Delivery 17 1 7 Technical data 19 1 7 1 Assigned motor outputs 19 1 7 2 General data 21 1 7 3 Device version 22 1 7 4 Permissible environmental conditions 22 1 8 Inten...

Страница 6: ...4 2 12 4 Configuration options of DS7 56 2 13 Design with different load cycles 57 2 14 Overtemperature Derating 57 2 15 Example of other load cycles 58 3 Installation 61 3 1 Introduction 61 3 2 Mount...

Страница 7: ...ion with upstream mains contactor and soft stop ramp 121 7 1 4 Simple change of rotation 122 7 1 5 Rotation direction reversal with soft stop ramp 123 7 1 6 Reversing the direction of rotation with MS...

Страница 8: ...pes 202 8 9 8 Acyclic data via PROFIBUS DP DS7 208 8 9 9 Acyclic data via PROFIBUS DP PKE 210 8 10 SmartWire DT diagnostics 211 8 10 1 Basic SWD Diagnostics 211 8 10 2 Advanced SmartWire DT diagnostic...

Страница 9: ...n be found in the following manuals On Soft starter Design of soft starters MN03902001Z EN previous description AWB8250 1346D On SmartWire DT SmartWire DT The system MN05006002Z EN previous designatio...

Страница 10: ...intended for automation technicians and engineers Detailed knowledge of the field bus systems used is presumed In addition you should be familiar with the handling of the SmartWire DT system More inf...

Страница 11: ...nings of material damages 0 5 2 Hazard warnings of personal injury 0 5 3 Tips NOTICE Warns about the possibility of material damage CAUTION Warns of the possibility of hazardous situations that may po...

Страница 12: ...V The wide tolerance range of the DS7 soft starters allows for voltage drops of 10 and a voltage drop of additional 4 as well as an excess voltage of 10 that are permissible in consumer supply network...

Страница 13: ...of these dimensions are accompanied by their equivalents in imperial units Table 1 Unit conversion examples Designation US American designation Imperial unit SI value Conversion value Length inch 1 i...

Страница 14: ...0 About this Manual 0 8 Units of measurement 10 DS7 Soft starter 09 16 MN03901001Z EN www eaton com...

Страница 15: ...947 4 2 product standard and are provided with the following standard features Table 2 Features of the DS7 soft starters Figure 1 Front view of DS7 soft starter Left Without SmartWire DT interface Rig...

Страница 16: ...view The following figure shows a DS7 soft starter together with optional accessories Figure 2 System overview DS7 soft starters a DS7 soft starters b Device fan DS7 FAN c Communication System SmartWi...

Страница 17: ...ze 2 Figure 3 Description of the DS7 34 N soft starter a Fixing holes screw fastening b Cutout for mounting on mounting rail DIN EN 50022 35 c Device fan mounting space on back d Connection terminals...

Страница 18: ...diagnostic LEDs i 1 0 A switch j Connection for SmartWire DT external device plug k LED SmartWire DT diagnostic LED l Connection terminals of the power section mains voltage 1L1 3L2 3L3 The SmartWire...

Страница 19: ...4 x SX yyy N 0 z Explanation Instance N no option D SmartWire DT Degree of protection 0 IP00 IP20 NEMA 0 EMC filter N no filter Rated operational current Ie Examples 004 4 A 012 12 A 200 200 A Device...

Страница 20: ...024 N 0 N Explanation Instance N no option Degree of protection 0 IP00 IP20 NEMA 0 EMC filter N no filter Rated operational current Ie 024 24 A Device version SX Standard soft starter with internal by...

Страница 21: ...ice Open the packaging with adequate tools and inspect the contents immediately after receipt in order to ensure that they are complete and undamaged The packaging must contain the following parts A s...

Страница 22: ...X yyy N0 z N No Option D SmartWire DT Ie Us Uc 0 24 V AC DC 2 120 230 V AC D 24 V DC Ue ULN 200 480 VAC 3ph 50 60Hz Figure 7 Nameplate and part no position M Motor ULN Mains Instruction leaflet Constr...

Страница 23: ...S7 34xSX009N0 9 9 6 2 2 4 2 3 5 DS7 34xSX012N0 12 14 3 5 5 3 3 10 DS7 34xSX016N0 16 17 5 4 7 5 5 5 10 DS7 34xSX024N0 24 25 3 5 5 11 7 7 15 DS7 34xSX032N0 32 34 7 5 15 10 10 25 DS7 34xSX041N0 41 42 11...

Страница 24: ...A A kW HP HP HP DS7 34xSX004N0 4 4 2 0 37 DS7 34xSX007N0 7 7 6 0 75 DS7 34xSX009N0 9 9 6 1 1 1 1 DS7 34xSX012N0 12 14 1 5 1 1 1 DS7 34xSX016N0 16 17 5 2 2 2 2 2 DS7 34xSX024N0 24 25 3 3 3 3 3 DS7 34xS...

Страница 25: ...AC53a 3 5 75 10 Minimum load current 0 5 A Rated impulse withstand voltage Uimp 1 2 50 s 4 kV Rated insulation voltage Ui 500 V Overvoltage category pollution degree II 2 Control section inclusive Sma...

Страница 26: ...tion with the requirements of the EU EMC Directive the EU Low Voltage Directive as well as the specified standards The soft starters of the DS7 series are electrical apparatus for installation in the...

Страница 27: ...chnical data section 1 7 Technical data for the relevant versions is observed However please note that external factors may have an impact on the operation and lifespan of DS7 soft starters We therefo...

Страница 28: ...l sales office When you call have the following data ready The exact part no see nameplate the date of purchase A detailed description of the problem related to the DS7 soft starter If some of the inf...

Страница 29: ...rive the following criteria must be taken into account Type of motor e g three phase asynchronous motor Mains voltage rated operating voltage of the motor e g 3 AC 400 V Rated motor current recommende...

Страница 30: ...bis 3 480 V b Antiparallel thyristors in two phases with bypass contact for controlling the motor voltage c Output voltage U2 three phase from an adjustable start voltage to 100 mains voltage with the...

Страница 31: ...e current limitation When used together with a PKE motor protective circuit breaker and a SmartWire DT connection size 1 and size 2 DS7 34D D soft starters can also be used to start motors with curren...

Страница 32: ...eans of anti parallel thyristors which are bridged for continuous operation by so called bypass contacts TOR signal after a time controlled voltage change t Start has elapsed The transition resistance...

Страница 33: ...that the selected starting voltage U Start is not too low Otherwise this may cause the motor to overheat excessively before it starts up The acceleration time of a drive with a soft starter always de...

Страница 34: ...es optimum startup behavior This control is integrated in the DS7 soft starters and is active during the start t Start and stop ramp t Stop Size 1 4 to 12 A Size 2 16 to 32 A Size 3 and 4 41 to 200 A...

Страница 35: ...ntional method Symmetrical control with high DC components New process from Eaton Moeller Asymmetrical control without DC components With single phase connected three phase motors with capacitors Stei...

Страница 36: ...1 Device series DS7 1 14 Function 32 DS7 Soft starter 09 16 MN03901001Z EN www eaton com...

Страница 37: ...N03902001Z EN Design of soft soft starters and applies generally to all Eaton soft starters The necessary key data of the DS7 soft starter series that is also required for this design rated operationa...

Страница 38: ...340 24 V AC DC version series furthermore meet the requirements of limit value class B public environment without any other measures required Figure 17 Note in accordance with DIN EN 60947 1 VDE 0660...

Страница 39: ...tage No fuses are required on the motor side The following figure shows the basic connection of motor and power section Figure 18 Connecting the power section and motor F3 optional semiconductor fuse...

Страница 40: ...d 2 6 1 Type 1 coordination The protective switches or circuit breakers stated are used for cable protection and motor protection The DS7 soft starter may be damaged in the event of a short circuit at...

Страница 41: ...prevention Size 1 and 2 soft starters of the DS7 series have no connection to the earth potential PE In size 3 and 4 the DS7 soft starters have an exposed heat sink which must be connected with the ea...

Страница 42: ...lay or bimetal relay direct temperature monitoring in the motor winding PTC thermistor Figure 20 Possible motor protection variants a Motor protective circuit breaker PKZ PKE NZM disconnection with ma...

Страница 43: ...stead of the PKE motor protective circuit breaker doing so Currents readable via SmartWire DT After a motor protective device has tripped the soft starter and the protective device cannot be switched...

Страница 44: ...re listed in the relevant documentation The appropriate assignment of mains contactor for the selected starting cycle of the soft starters is provided in appendix under page 223 The fuses and cable cr...

Страница 45: ...n a star or delta circuit depending on the mains voltage This type of setup uses a standard connection configuration also referred to as outside the delta wiring with three connection cables In a 3 40...

Страница 46: ...order of phases and ascending alphabetical order of terminal designations The operating direction of the motor shaft is reversed by swapping round two connection phases Figure 25 Connection and direct...

Страница 47: ...ed before the reverse switching is carried out The rotating field direction at the input will always match the rotating field direction at the soft starter s output chapter 7 Connection examples 2 11...

Страница 48: ...1 Soft starter Q31 Motor contactor F3 optional semiconductor fuse for type of coordination 2 R Resistive load Delta circuit Star connection Figure 26 Connecting resistive loads in a wye or delta circu...

Страница 49: ...ected to a single phase AC supply they form an auxiliary phase with a phase shift of around 90 Compared to the required phase shift of 120 this causes an elliptical rotating field As a result the star...

Страница 50: ...the entire drive torque may possibly only be supplied by a single motor which may cause this motor to be overloaded In this type of application soft starters should be used for each single motor and t...

Страница 51: ...tor However the soft starter must be able to deliver the entire inrush current approx 6 to 8 times the rated motor current and the current for the remaining motors Otherwise an overload will occur and...

Страница 52: ...nnected After the start time t Start elapses they are connected via the TOR signal of the soft starter and the capacitor contactor Q12 which disconnect them at the beginning of the stop time t Stop Fi...

Страница 53: ...erlock ensures that a switchover is only possible after a stop The electrical and or mechanical interlocking of contactors Q22 and Q31 ensures a safe operating state CAUTION The output of a soft start...

Страница 54: ...contactor Q21 Soft starter Q22 Bypass contactor Emergency operation protection Q31 Motor contactor F3 Semiconductor fuse for type 2 coordination in addition to Q1 M1 Motor Figure 32 Power section exam...

Страница 55: ...ree phases in two phase controlled soft starters should always be disconnected from mains voltage in the stop state with a contactor connected in series on the mains side for example If a control syst...

Страница 56: ...www eaton com Figure 34 Connecting example of the DS7 soft starter FS3 FS4 with a maintenance manual override switch for the safe isolation for motor connection M 3 1L1 3L2 5L3 PE PE 2T1 4T2 6T3 L1 L...

Страница 57: ...ercurrent in multiples of the rated device current Tx Duration of the overcurrent X in seconds F Duty factor within the load cycle in S Number of permissible starts per hour 2 12 2 Conversion of the o...

Страница 58: ...erational current motor current The maximum starting current of 165 A ILRP can be achieved for 5 s at 10 starts per hour overload factor X 3 e The prospective locked rotor current ILRP is the motor cu...

Страница 59: ...quired X 5 5 x 55 A 275 A is thus fulfilled X 5 4 Figure 37 Overload current X 5 with DS7 34xSX100 soft starter At X 5 ILRP 275 A the larger DS7 34xSX100 soft starter also allows 10 Starts per hour S...

Страница 60: ...ge 58 Assembly with xStart components without fan Derating required DS7 to 32 A PKZM0 XDM12 or PKZM0 XM32DE PKZ PKE DILM12 XMCP T or ZB 12 ZB32 The next lower rated operating current Ie applies 10 The...

Страница 61: ...al data of the DS7 soft starter is based on a maximum ambient air temperature of 40 C The maximum permissible ambient air temperature is 60 C Higher ambient air temperatures 40 C require a reduced rat...

Страница 62: ...ation of xStart components without device fan The overload curve of the DS7 34xSX007 soft starter applies to DS7 34xSX009 At Tx 5 s the permissible overcurrent factor here is reduced to around X 2 2 I...

Страница 63: ...starting frequencies are required the overload curves of the DS7 34xSX007 soft starter apply At Tx 5 s the permissible overcurrent factor is reduced to around X 2 2 IRLP 20 A at a maximum of 40 start...

Страница 64: ...2 Engineering 2 15 Example of other load cycles 60 DS7 Soft starter 09 16 MN03901001Z EN www eaton com...

Страница 65: ...IL03902004Z For size 2 devices 16 32 A device current IL03902005Z For size 3 and 4 devices 41 200 A device current 3 2 Mounting positions The maximum permissible angle of inclination for all soft sta...

Страница 66: ...ff grease This can cause short circuits on the cards counter measures installation of filters separate ventilation circuit Aggressive gases These can corrode circuit board conductors counter measures...

Страница 67: ...tional current Ie per Kelvin K temperature rise from 40 C 1 percent of rated operational current Ie per kelvin K of temperature rise after 40 C with device fan DS7 FAN DS7 FAN device fans are temperat...

Страница 68: ...2 A Figure 40 Fitting the fan basic principle To do this open the mounting space in the enclosure Carefully break out the blanking plate with a flat screwdriver see Fig 41 Break the four thin plastic...

Страница 69: ...f force Then re insert the previously removed blanking plate 3 Fig 41 from below until the round fixing point snaps into position CLICK Fig 43 To remove the device fan lift up the blanking plate from...

Страница 70: ...arter They are fastened onto the heat sink using four screws Figure 44 Fitting the fan basic principle Figure 45 Mounting the DS7 FAN100 DS7 FAN200 Insert the nuts into the corresponding cutouts in th...

Страница 71: ...connection that is found on the housing Carefully insert a standard screwdriver size 2 5 0 4 mm into the opening to the left of the square cover 1 to a depth of about 3 mm Figure 46 Insert standard sc...

Страница 72: ...ocks into place with a click Figure 49 Plugging in the fan connection NOTICE When inserting the device fan make sure not to damage the fan s plug connections pins or connection cables The device fan i...

Страница 73: ...derating will be necessary or it will be necessary to use the optional DS7 FAN 032 fan All sizes can be mounted directly next to each other Side clearance is not required to other devices that do not...

Страница 74: ...s and the operator control and display elements must face the front The screw fixing is completed with at least two diagonally arranged flat head screws The use of washers and split washers is recomme...

Страница 75: ...r onto the mounting rail from above 1 push down 2 and let it snap into position Removing it requires using a little force from above In order to remove the soft starter pull the lower housing edge for...

Страница 76: ...can be connected directly to a PKZ or PKE motor protective circuit breaker This electronic motor starter combination can be mounted directly on a mounting plate a mounting rail or on busbar adapter A...

Страница 77: ...same way as the surface mounting for size 1 and the required accessories Figure 56 Mounting of size 2 devices up to 32 A 3 4 Z 2 3 Nm 2 1 5 6 Z 2 3 Nm 7 PKZM0 XM32DE electric contact module for conne...

Страница 78: ...be necessary to install an optional DS7 FAN 100 for size 3 or DS7 FAN 200 for size 4 device fan When combined with the NZM1 or NZM2 motor protective circuit breaker and the NZM1 2 AB spacers the minim...

Страница 79: ...example with an NZM2 motor protective circuit breaker 3 3 3 2 Fitting on mounting plate The DS7 soft starters in sizes 3 and 4 must be screw fastened vertically on a heat conductive non combustible m...

Страница 80: ...Size 4 up to 200 A 15 mm 200 mm Figure 59 Drilling dimensions The drilling dimensions will be different when using optional device fan DS7 FAN 100 or DS7 FAN 200 Refer to the dimension drawings on pa...

Страница 81: ...e themselves i e by touching a PE fixing screw or another grounded metal surface in the control panel DANGER The power section of the soft starter contains semiconductor components These do not have a...

Страница 82: ...16 32 A Size 3 a 4 41 200 A L1 1 L1 L2 3 L2 L3 5 L3 L1 1 L1 L2 3 L2 L3 5 L3 L1 1 L1 L2 3 L2 L3 5 L3 PE PE 2 T1 U 4 T2 V 6 T3 W 2 T1 U 4 T2 V 6 T3 W 2 T1 U 4 T2 V 6 T3 W PE PE For frame size 1 the mot...

Страница 83: ...me size 2 DS7 016 DS7 024 DS7 032 0 75 16 0 75 16 18 6 10 0 39 1 x 6 PZ2 3 2 28 32 2 x 0 75 10 2 x 0 75 10 10 0 39 1 x 6 PZ2 3 2 28 32 Part no IEC UL use a mm b mm c mm a inch b inch c inch mm inch Nm...

Страница 84: ...21 20 10 0 39 1 x 6 PZ2 1 2 10 62 Frame size 2 DS7 016 DS7 024 DS7 032 0 5 2 5 0 5 1 5 21 16 6 0 24 0 6 x 3 5 PZ2 0 4 3 54 2 x 0 5 1 0 2 x 0 5 0 75 2 x 21 20 6 0 24 0 6 x 3 5 0 4 3 54 Frame size 3 DS7...

Страница 85: ...s spatially separated from the power cables and if possible only cross at right angles This particularly applies to 24 V control voltages The control cables do not have to be shielded Figure 63 Laying...

Страница 86: ...or size 2 you will need a PKE32 COM communications cable This cable will serve as a communication link between the DS7 SWD soft starter and the PKE XTU W A PKE trip block Data will be exchanged via th...

Страница 87: ...tallation steps for the DS7 SWD soft starter are required on top of the standard installation procedure figures 55 and 56 Remove the empty module on the PKE basic device Connect the PKE32 COM communic...

Страница 88: ...84 DS7 Soft starter 09 16 MN03901001Z EN www eaton com Remove the communication interface cover on the DS7 SWD soft starter please lift the cover and connect the PKE32 COM communication cable Put the...

Страница 89: ...S7 342 4 mA at 230 V A2 Reference potential O V per A1 In the case of size 1 reference potential for relay contact 13 TOR and Us as well EN Control input controller enable enable positive pole EN must...

Страница 90: ...t necessary At a high load on the PSU supplying the SWD many modules signaling lamps soft starters soft starter DS7 can also be supplied with control voltage through control signal terminals Us or fur...

Страница 91: ...ty for AC voltage with an RC filter for DC voltage with free wheel diode The illustration below shows the operating points for the Run signals at relay contacts TOR 13 14 and RUN 23 24 Relays Control...

Страница 92: ...the power section by this time of 100 ms the DS7 soft starter switches off with the phase failure fault signal The TOR relay control signal terminals 13 14 or 13 A2 in the case of size 1 will be swit...

Страница 93: ...4 41 200 A Isolated relay contacts Start Stop signal Operating signal Top of Ramp Operating signal RUN or READY Controller enable EN Enable A1 A2 L N 13 US TOR DS7 340 24 V AC DS7 342 120 230 V AC A1...

Страница 94: ...rrangement of the control terminals in the individual sizes vary according to the power Size 1 4 12 A Size 2 16 32 A Size 3 and 4 41 200 A Figure 69 Block diagrams TOR 1L1 2T1 A2 13 A1 5L3 6T3 3L2 4T2...

Страница 95: ...le from the mains power supply and from the connection terminals 1 L1 3 L2 and 5 L3 of the soft starter The insulation resistance of the mains cable between the individual phase conductors and between...

Страница 96: ...3 Installation 3 6 Insulation test 92 DS7 Soft starter 09 16 MN03901001Z EN www eaton com...

Страница 97: ...short circuited and are not connected to ground PE 5 The heat sink in size 3 and 4 soft starters is properly earthed PE 6 All electrical connections and switchgears in the power section were implement...

Страница 98: ...ss must be set on the SmartWire DT system 15 DS7 SWD Control voltage Us Uc must match the relevant voltage specifications for the DS7 soft starter see nameplate specifications 16 DS7 SWD The SmartWire...

Страница 99: ...supplied with 24 V DC through the SmartWire DT ribbon cable or the control signal terminals Us NOTICE Make sure that there is no danger in starting the motor Disconnect the driven machine if there is...

Страница 100: ...een set to the correct settings During this configuration period the green LED and the red LED will show a solid light If no adjustments are made during these two seconds the DS7 soft starter will kee...

Страница 101: ...ation process fails both the green and the red LED will flash for 1 second Possible reasons for this include The functionality was not configured fast enough i e within the 2 second configuration peri...

Страница 102: ...gure 70 Potentiometer layout Table 17 Potentiometer settings in the default settings 4 4 1 How the potentiometers work Figure 71 Time based control of motor voltage with a soft starter section 8 9 Pro...

Страница 103: ...his starting time is too long the motor and the soft starter will be subjected to high temperature loads This can cause the safety devices to trip Because of this the shortest possible starting time s...

Страница 104: ...quency The stop ramp terminates at a set value of U Start A correct setting will cause the minimum torque to be generated at which the motor still turns At lower voltages torques the machine remains a...

Страница 105: ...case of size 3 and 4 Ie 41 A devices the stop command without a ramp function can also be achieved by turning off the EN Enable control signal In the case of devices with SmartWire DT the stop comman...

Страница 106: ...n real life environments t Start s U Start t Stop s Application example 10 30 0 J l 0 Low flywheel mass 25 30 30 Conveyor belt with loose belt 20 40 0 Roller conveyers 10 30 20 Centrifugal pump 15 40...

Страница 107: ...ave a higher output than the assigned motor 10 60 0 Bulk conveyor Escalator 10 60 0 Mixers Agitators a Soft starter DS7 should have a higher output than the assigned motor When using DS7 SWD soft star...

Страница 108: ...ires more time for the acceleration than the set ramp time increase the value of t Start unless the load cycle of the soft starter is exceeded If the acceleration time is longer than the limits set in...

Страница 109: ...starter These present a risk of serious injury DANGER The impermissible removal of the required cover improper installation or incorrect operation of the motor or soft starter can cause the failure o...

Страница 110: ...n frame sizes 3 and 4 and all sizes in the case of DS7 34D D soft starters Supply voltage and enable EN only in frame sizes 3 and 4 and all sizes in the case of DS7 34D D BG4 soft starters Ramp t Star...

Страница 111: ...ive Phase failure Bypass is defective Supply voltage faulty Potentiometer configuration is faulty Phase sequence error 1 s The following operating signals and error messages show additional LED indica...

Страница 112: ...amp reached TOR signal The top of the ramp TOR i e after the t Start time has elapsed and the actual motor acceleration can have different durations The actual acceleration time will depend on the loa...

Страница 113: ...ing states Table 18 LEDs during operation off The LED is not lit up on LED lit flashing indication with different flash frequencies LED status indication Relay contact RUN green Error red TOR TOR RUN...

Страница 114: ...Table 19 LED signals in DS7 34D D LED status indication Relay contact RUN green Error red TOR TOR RUN 13 A2 size 1 13 14 size 2 size 3 size 4 23 24 size 2 size 3 size 4 No control voltage via SmartWi...

Страница 115: ...TOR RUN READY 13 A2 size 1 13 14 size 2 size 3 size 4 23 24 size 2 size 3 size 4 Alarm messages Overtemperature after STOP before new start command Start without Enable EN only with size 3 and 4 Erro...

Страница 116: ...he RUN and TOR relays will then be switched off OFF Figure 77 Error messages TOR L1 L2 840 6310 860 19 860 2 BG3 BG4 E 3 L3 T1 T2 T3 A1 A2 ULN 0 V US 20 V DC Ie 0 A OFF 0 C 80 C EN A2 US US 0 C t Star...

Страница 117: ...he temperature Bypass contact not opening 860 21 Bypass will not switch or respond Bypass contact still closed when a start command is sent to A1 Bypass contact does not open when A1 is switched off O...

Страница 118: ...ime to elapse use fan DS7 FAN 032 if necessary Excessively high control cabinettemperature fanfilter soiled Monitor the temperature in the control panel Undertemperature ambient air temperature is too...

Страница 119: ...phase fault or frequency fault Start signal A1 and or enable signal EN only size 3 and 4 were deactivated The connection or signal transmission via SmartWire DT is faulty or has been interrupted DS7...

Страница 120: ...high U Start Heavy starting duty with this motor rating not or only not sufficiently allowed for when selected 5 2 Acknowledgment of error messages Potential fault sources can be determined by checkin...

Страница 121: ...red in parameters 6 2 Default settings of the basic device The soft starters of the DS7 series are factory set so that no settings are required for standard applications The most important default set...

Страница 122: ...6 Parameterization 6 2 Default settings of the basic device 118 DS7 Soft starter 09 16 MN03901001Z EN www eaton com...

Страница 123: ...without soft stop Direct motor start Q1 Cable and motor protection Start enable A1 uncontrolled stop of the motor on deactivation F3 optional semiconductor fuse for type of coordination 2 Figure 78 S...

Страница 124: ...Q1 Cable and motor protection Start enable A1 uncontrolled stop of the motor on deactivation F3 optional semiconductor fuse for type of coordination 2 S3 Start stop Figure 80 Standard connection with...

Страница 125: ...or fuse for type 2 coordination in addition to Q1 or F1 Setting t Stop 0 Figure 82 Standard connection with mains contactor Control section for the mains contactor Q11 During operation the deactivatio...

Страница 126: ...he zero position off to position L REV The contactor Q31 is activated and switches the enable signal via the auxiliary contact 53 54 to the DS7 soft starter control terminal A1 Q1 Cable and motor prot...

Страница 127: ...here the RUN signal The reset time must be greater than the stop time t Stop set on the soft starter Switching to the other operating direction is only possible after the value set here has elapsed T...

Страница 128: ...ld MSC R reversing motor starter Figure 88 Rotation direction reversal without ramp Assembled control station Reversing starter Standard auxiliary contact Figure 89 Control section bidirectional opera...

Страница 129: ...ors Q11 and Q12 The 53 54 NO contact is used for the self maintaining of Q11 and Q12 NO contact 63 64 actuates the timing relay K2T and the soft starter Q21 The pushbutton actuators 0 I II as a comple...

Страница 130: ...t protective device FA2 B 1N F2 Overload relay F3 optional semiconductor fuse for type 2 coordination in addition to F1 Q1 mains contactor optional example for DILM7 DILM12 XP1 Q21 Soft starter S3 Sta...

Страница 131: ...ct motor start Q1 Cable and motor protection Start enable A1 uncontrolled stop of the motor on deactivation F3 optional semiconductor fuse for type of coordination 2 Figure 91 Standard connection with...

Страница 132: ...motor protection Start enable A1 uncontrolled stop of the motor on deactivation F3 optional semiconductor fuse for type of coordination 2 S3 Start stop Figure 93 Standard connection with soft stop M 3...

Страница 133: ...type 2 coordination in addition to Q1 or F1 Setting t Stop 0 Figure 95 Standard connection with soft stop Control section for the mains contactor Q11 During operation the deactivation via S1 causes a...

Страница 134: ...Cable and motor protection Q11 mains contactor FWD clockwise rotating field Q12 mains contactor REV anticlockwise rotating field F3 optional semiconductor fuse for type 2 coordination in addition to...

Страница 135: ...ional operation The RUN relay Q21 23 24 only enables the rotation direction change phase change after the soft stop time t Stop has elapsed The soft stop is also active here after an emergency stop co...

Страница 136: ...tart Q1 Cable and motor protection Q21 Soft starter Start enable A1 uncontrolled stop of the motor on deactivation F3 optional semiconductor fuse for type of coordination 2 M1 Motor Figure 99 Standard...

Страница 137: ...tor protection Start enable A1 uncontrolled stop of the motor on deactivation F3 optional semiconductor fuse for type of coordination 2 S3 Start stop Figure 101 Standard connection with Soft stop M 3...

Страница 138: ...tarters Figure 103 Standard connection with mains contactor Control section for the mains contactor Q11 During operation the deactivation via S1 causes an uncontrolled stop of the motor The RUN relay...

Страница 139: ...Q1 Cable and motor protection Q11 mains contactor FWD clockwise rotating field Q12 mains contactor REV anticlockwise rotating field F3 Optional semiconductor fuse for type 2 coordination in addition...

Страница 140: ...models with Soft stop without Soft stop The RUN relay Q21 23 24 only enables the rotation direction change phase change after the soft stop time t Stop has elapsed The soft stop is also active here af...

Страница 141: ...it breaker and P3 maintenance switch Q1 Cable and motor protection Q21 DS7 soft starter Q32 Maintenance switch local F3 optional semiconductor fuse for type 2 coordination in addition to Q1 M1 Three p...

Страница 142: ...DS7 soft starter M1 Motor F3 superfast semiconductor fuse optional for type 2 coordination in addition to Q1 control circuit terminal Undervoltage release with early make auxiliary contact Figure 108...

Страница 143: ...pump operation The electrical and or mechanical interlocking of contactors Q22 and Q31 ensures safe operating states Devices of the DS7 34 series are equipped with integrated bypass contacts External...

Страница 144: ...2 Bypass contactor Emergency operation protection F2 superfast semiconductor fuse for type of coordination 2 optional in addition to Q1 M1 Motor Figure 110 Power section with bypass emergency operatio...

Страница 145: ...Qn2 via TOR 3 Disable soft starter 4 Switch soft starter output with Qn1 to the next motor 5 Restart When starting several motors with one soft starter the thermal load of the soft starter starting fr...

Страница 146: ...bypass contactor for motor 1 2 n Qn3 Motor protection motor protective circuit breaker or current transformer operated overload relay Mn Motor 1 2 n The control system shown here can also be used for...

Страница 147: ...vable d Set the timing relay to 2 s off delay This ensures that the next motor branch is not connected when a soft starter is running N C contact S1 switches all motors off at the same time Figure 113...

Страница 148: ...7 Connection examples 7 3 Size 3 and 4 41 200 A 144 DS7 Soft starter 09 16 MN03901001Z EN www eaton com...

Страница 149: ...with part no DS7 34D D abbreviated as DS7 SWD here are capable of being connected to a SmartWire DT system and to a higher level PLC as a result These soft starters can be controlled and monitored via...

Страница 150: ...bit for DS7 4 DS7 SWD PKE1 8Bit PKE profile 1 control data for the DS7 in one extra byte command at the end of the frame 5 DS7 SWD PKE2 8Bit PKE profile 2 control data for the DS7 in one extra byte c...

Страница 151: ...the response time will increase by about 50 ms when there are 50 by about 400 ms The overload relay function ZMR will only be active in the 1 0 A switch s A position The overload relay function will b...

Страница 152: ...P 4 Windows XP Windows Vista 32 bit or Windows 7 and relieves you of the planning work required for an SWD topology DS7 SWD soft starters can be used in SWD Assist version V 1 60 and higher SmartWire...

Страница 153: ...etwork address The SWD Assist software is available free of charge on the Internet at http www eaton de EN EatonDE ProdukteundLoesungen Electrical Kundensupport index htm Customer support Download Cen...

Страница 154: ...with the help of the input bytes The white boxes represent the transition conditions with the help of the relevant output byte bits Dots are used to indicate priority levels The more dots a transition...

Страница 155: ...own below will apply The transition from S3 to S4 takes place when the EN control signal terminal is switched Figure 116 State diagram Local sizes 3 and 4 8 9 2 3 Local S4 Operation If a DS7 SWD of an...

Страница 156: ...tion profiles 1 2 3 If profile 1 2 or 3 DS7 as Contactor is used with PNU 928 0 1 the state diagram shown below will apply The transitions will take place when the state of the DS7 start stop bit is c...

Страница 157: ...4 5 6 or 10 Short is used with PNU 928 0 1 the state diagram shown below will apply The transitions will take place when the state of the EN_Set bit is changed Figure 120 State diagram Network S4 pro...

Страница 158: ...e information on the Ctl_Req and Ctl_PLC bits see section 8 9 3 Cyclic data S1 Switching On Inhibited Bit 6 1 Bit 0 1 2 0 S2 Ready For Switching On Bit 0 1 Bit 1 2 6 0 S3 Switched On Bit 0 1 1 Bit 2 6...

Страница 159: ...11 S4 3 Paused Operation Bit 8 1 Bit 10 0 S4 4 Ramping Down Operation Bit 8 1 Bit 10 0 S4 2 Ramping Up Operation Bit 8 1 Bit 10 0 S4 5 TOR Operation Bit 8 10 1 S4 1 Idle Operation Bit 8 10 0 Bottom of...

Страница 160: ...tion profiles 1 2 3 8 9 2 12 General state diagram Profiles 4 5 6 10 The state diagram shown below is used in profiles 4 5 6 and 10 Short Figure 125 General state diagram profiles 4 5 6 10 S3 Switched...

Страница 161: ...3 1 Bit 4 0 S4 4 TOR Operation Bit 3 1 Bit 4 1 Bottom of Ramp Ramp Down Bit 0 0 EN_Set Ramp Up Bit 0 1 EN_Set Top of Ramp Ramp Up Bit 0 1 EN_Set For more information on the Ctl_Req and Ctl_PLC bits se...

Страница 162: ...amping Up Operation Bit 8 1 Bit 10 0 S4 5 TOR Operation Bit 8 10 1 S4 1 Idle Operation Bit 8 10 0 Bottom of Ramp Top of Ramp Ramp Up Bit 4 1 EN_Ramp and Bit 5 1 Freeze and Bit 6 0 EN_Set Ramp Down Bit...

Страница 163: ...case Accordingly these profiles match the motor starter profiles for the PKE SWD 32 motor protective circuit breaker Profiles 4 5 and 6 short DS7 SWD PKE 1 8bit to DS7 SWD PKE3 8bit This group comple...

Страница 164: ...1 8Bit DS7 PKE PKE DS7 2 1 PKE DS7 1 1 5 5 DS7 SWD PKE2 8Bit DS7 PKE PKE PKE PKE DS7 4 1 PKE DS7 1 1 7 6 DS7 SWD PKE3 8Bit DS7 PKE PKE PKE PKE PKE DS7 5 1 PKE DS7 1 1 8 7 DS7 SWD PKE1 PD 2x16Bit DS7 P...

Страница 165: ...es The number of cyclic input bytes can be changed with the module s different profiles table 28 page 160 7 6 5 4 3 2 1 0 SUBST PRSNT DIAG A2 A1 P C Data bit Designation Meaning 0 DS7 run 0 Stop soft...

Страница 166: ...on Trip reason table 30 page 164 7 ACKR Acknowledge required ZMR manual function acknowledgement required 0 No acknowledgement required 1 Acknowledgement of overload required section Overload relay fu...

Страница 167: ...YPE Data bit Designation Meaning 0 2 TYPE Part no of PKE trip block Value hex PKE trip block 0 XTUA 1 2 0 3 1 2 A 1 XTUA 4 1 0 4 0 A 2 XTUA 12 3 0 12 A 3 XTUA 32 8 0 32 A 4 XTUWA 32 8 0 32 A width 55...

Страница 168: ...2 PKE XTUA 4 PKE XTUA 12 PKE XTU W A 32 PKE XTUA 65 0 0 30 1 00 3 0 8 0 16 0 1 0 33 1 10 3 3 8 8 17 6 2 0 36 1 20 3 6 9 7 19 4 3 0 40 1 30 4 0 10 5 21 3 4 0 43 1 42 4 3 11 5 23 0 5 0 47 1 55 4 7 12 5...

Страница 169: ...rent difference of 50 is measured between the maximum measured phase current and the relevant phase The message will be reset as soon as the phase current difference falls below 25 The Phase failure P...

Страница 170: ...compatibility If only a simple start stop command is required any of the three PKE profiles can be chosen based on the desired PKE functionality section 8 9 3 1 Introduction page 159 No PKE will be i...

Страница 171: ...sic device command is supported by the following PKE trip block versions and later versions The remote tripping function is only available in profiles 1 to 9 profiles for operation with a PKE motor pr...

Страница 172: ...lled for the differential trip indication In the event of a malfunction in the communications between the soft starter and the motor protective circuit breaker or whenever the soft starter is switched...

Страница 173: ...erload i e thermal motor model 110 this is signalled with input byte 1 in the differential trip indication in bits 4 to 6 with a value of 5hex The user can use both pieces of information to determine...

Страница 174: ...com Figure 129 Acknowledgement of manual ZMR operating mode by DS7 OFF command a Thermal motor image b Switching command for soft starter DS7 SWD c Switching state of soft starter DS7 d ACKR bit fiel...

Страница 175: ...tion It will not be possible to switch on the soft starter until the acknowledgment bit has been reset AND the thermal motor model in the PKE motor protective circuit breaker is 100 After this a value...

Страница 176: ...elow shows the switching performance of soft starter DS7 SWD on overload with the ZMR in Automatic mode Figure 131 Automatic ZMR operating mode a Thermal motor model b Switching command for soft start...

Страница 177: ...eaning 0 0 Not used 1 7 section 8 9 3 2 Inputs status profiles 1 2 3 page 161 1 2 3 4 1 Status DS7 0 ERR Error present 0 no error 1 Error 1 WARN Warning present 0 no warning 1 Warning 2 RDY Ready swit...

Страница 178: ...Profiles 1 2 3 Output byte 0 section 8 9 3 4 Profiles 1 2 3 Outputs control 1 Control DS7 0 EN_Set Enable Setpoint DS7 Start Stop EN_Set enables the setpoint value and starts or stops the motor with t...

Страница 179: ...nergized coast stop 0 no free run down 1 free run down 5 Q_Stop Quick stop shortest ramp 0 no quick stop 1 Quick stop 6 SOI Reclosing lockout switching on inhibited S1 0 No switch on inhibit 1 Switch...

Страница 180: ...itation function on DS7 SWD units Profiles 7 8 9 The PKE motor protective circuit breaker will only deliver the values of currents the DS7 SWD soft starter will carry out the actual current limiting T...

Страница 181: ...se ramp 5 Unfreeze Unfreeze ramp 0 Freeze ramp the ramp generator s current output value will be frozen 1 Do not freeze ramp 6 EN_Set Enable Setpoint DS7 Start Stop EN_Set enables the setpoint value a...

Страница 182: ...1 Diagnostic alarm present 5 Not used 6 PRSNT 0 Device not present 1 Device present 7 SUBST 0 Configured module present 1 universal module M22 SWD NOP C present 1 0 ERR Error present 0 no error 1 Erro...

Страница 183: ...T specific functions Byte Bit Designation Meaning 0 Control DS7 0 EN_Set Enable Setpoint DS7 Start Stop EN_Set enables the setpoint value and starts or stops the motor with the ramp function 0 deactiv...

Страница 184: ...nt 1 universal module M22 SWD NOP C present 1 2 0 RSO Ready to switch on S2 0 Not ready for switching on 1 Ready for switching on 1 RDY Ready to operate switched on S3 0 not ready for operation 1 read...

Страница 185: ...rnally The PLC will then be used to transmit an actual current value The value being transmitted from 0 to 800 is scaled relative to the trip block s maximum value The percentage value is scaled withi...

Страница 186: ...requirements DS7 soft starter rated motor current 55 A Motor rated motor current 41 A Current measurement with measuring range of 0 400 A Calculation Writing to PNU 290 0 with I 41 A Measured current...

Страница 187: ...arts or stops the motor with the ramp function 0 Do not activate setpoint value 1 activate setpoint value 7 FaultAck Fault Acknowledge 0 Do not acknowledge current fault 1 Acknowledge current fault ri...

Страница 188: ...8 SmartWire DT 8 9 Programming 184 DS7 Soft starter 09 16 MN03901001Z EN www eaton com...

Страница 189: ...cyclic data is being transferred This means that acyclic communications are independent from the selected profile In this case the SWD coordinator client communicates acyclically with the DS7 SWD sof...

Страница 190: ...event of a soft stop the voltage will fall down to the value set here the stop ramp will start 30 100 4915 16384 100 16384 14 0 rw U Stop N2 U Stop Minimum ramp voltage end of soft stop minimum reache...

Страница 191: ...heCL bit in the SWD input byte profiles 7 to 9 and 11 PNU 681 0 activates and deactivates the current limitation If the PKE does not deliver any current but PNU 681 0 1 and the DS7 SWD is running the...

Страница 192: ...rol signal terminal A1 0 Voltage unavailable 1 Voltage available 0 256 750 1 ro InputStatusEN Unsigned8 Current status of control signal terminal EN 0 Voltage unavailable 1 Voltage available 0 256 751...

Страница 193: ...rw HeatsinkOverUnderTe mp Unsigned16 Over under temperature heat sink 0 4 4 840 4240 rw ElectronicsOverTemp Unsigned16 Overtemperature Electronic 0 4 0 840 4250 rw ThyristorOverTemp Unsigned16 Overte...

Страница 194: ...soft starter has the RUN status 21 OvertempForNextStart the heat sink is still too hot for a new start however continuous operation can be continued 22 StartWithoutEnable start command active but no...

Страница 195: ...omatic change to local control in the event of a loss of communications PNU 928 0 Switch back to network control as soon as communication is re established 5 Dual mode EN Start Stop must be applied si...

Страница 196: ...SWD Interface 0 65535 265 972 0 rw PowerOnReset Unsigned16 Carries out a restart Notice Modified parameters will not be saved In order to save the parameters PNU 977 0 must be set to 1 0 1 0 975 Driv...

Страница 197: ...fer was last reset This makes it possible to compare it to the information obtained the last time the fault buffer was read in order to determine whether the messages in the fault buffer listed all fa...

Страница 198: ...mode can be activated by setting the error response to a value of No response Use parameter PNU 840 to do so All the corresponding subindexes must be set to 0 The seven most recent faults will be sto...

Страница 199: ...7 SWD soft starter process data d Control signal terminals If parameter PNU 928 is set to 0 WE1 it will be possible to control the device using the terminals the device will then behave like a DS7 sof...

Страница 200: ...sponse times for cyclic data transfers and for the feedback signal sent back to the PLC Example 1 XC202 controller PROFIBUS DP interface 2 slaves Example 2 XC202 controller PROFIBUS DP interface 58 sl...

Страница 201: ...Relative motor current PKE Set rated operational current on PKE 00hex FFhex i e 0 255 2 0 0 7 TH PKE thermal motor map specified as a percentage 3 0 0 2 TYPE Part no of PKE trip block Value hex PKE tr...

Страница 202: ...ter request will define whether the job is a read job or a write job After the write request is transmitted contains read or write job a write response without data will be expected After this the coo...

Страница 203: ...e identification number for each new request in the application It will be echoed by the DS7 SWD soft starter after this 01hex FFhex i e 1dec 255dec 1 Request ID Request ID The type of request is spec...

Страница 204: ...he application The DS7 SWD will then echo it 01hex FFhex i e 1dec 255dec 1 Request ID Request ID The type of request is specified here 02hex Write job 2 DO ID Drive Object ID 00hex 3 No of Paramters N...

Страница 205: ...eger16 3 3 Unsigned8 5 5 Unsigned16 6 6 Unsigned32 7 7 OctetString 10 A_x TimeDifference 13 D Additional Zero 64 40 Byte 65 41 Word 66 42 Double word 67 43 Error 68 44 Profile specific N2 Normalized v...

Страница 206: ...ormalized value for relative scaling N2 falls within a range of 200 to 200 Conversion examples Without a sign bit 0dec 0x0000hex 0 1dec 0x0001hex 0 0061 16384dec 0x4000hex 100 32767dec 0x7FFFhex 199 9...

Страница 207: ...t scan time defined in PNU 962 It is required here to calculate T2 The following formula applies T2 i x Ta Octet Bit 8 Bit 7 Bit 6 Bit 5 Bit 4 Bit3 Bit 2 Bit1 1 SN 2 0 2 1 2 2 2 3 2 4 2 5 2 6 2 2 7 2...

Страница 208: ...ta will be requested 8 9 7 4 SmartWire DT read response The SmartWire DT read request will be acknowledged until there is a SmartWire DT read response The following SmartWire DT read responses are pos...

Страница 209: ...ption Supplementary information DS7 SWD 00 Invalid parameter number Attempting to access a non available parameter 0 01 Parameter value cannot be changed Attempting to have write access to a parameter...

Страница 210: ...pported value for attribute No of elements parameter number subindex or a combination thereof 0 17 Format not permissible Write request Invalid format or format not permissible for this parameter 0 18...

Страница 211: ...ect ID Is echoed 3 No of Parameters Number of Parameters 01hex Byte Designation Description 0 Request Reference Request identification Is echoed 1 Response ID Response ID 01hex Read job 2 DO ID Drive...

Страница 212: ...US DP gateway EU5C SWD DP As a result the parameter channel can be used in a fully transparent manner by SmartWire DT modules The following diagram shows the protocol between the PROFIBUS DP master PR...

Страница 213: ...s listed above can be output via function blocks XDPMV1_READ and XDPMV1_WRITE when using a PROFIBUS DP master Error Type Failure code Description Error_Code_1 A1hex Write error Only reading allowed fo...

Страница 214: ...objects 8 9 9 3 Protocol The DS7 SWD soft starter is used to map the protocol in such a way that it is also possible to access the PKE motor protective circuit breaker acyclically via SmartWire DT In...

Страница 215: ...ostic in the cyclic profile with input byte 0 bit 4 DIAG A device response if any will be described in the advanced diagnostics In addition in profiles 4 to 11 the following bits ERR DS7 SWD stops WAR...

Страница 216: ...ill flash green frequency 3 Hz Value hex Meaning Remedy Notes 3 No communication Between DS7 SWD soft starter and PKE trip block Check whether the PKE trip block being used is a PKEXTUA trip block Che...

Страница 217: ...messages present i e errors or warnings Faults ERR can be acknowledged as follows Profiles 1 2 and 3 DS7 Start Stop 1 0 Profiles 4 to 11 FaultAck 1 Warnings WARN cannot be acknowledged since they are...

Страница 218: ...Diagnostics message appears input byte 0 bit 4 DIAG will be set to 1 as well The message has the following meaning Profiles 1 to 9 There is an advanced diagnostic alarm for soft starter DS7 or motor...

Страница 219: ...ormance criterion 1 Fast transients Burst on power terminals 2 kV 5 kHz Performance criterion 2 Burst on bus and control cables 1 kV 5 kHz Performance criterion 2 Surge voltage test supply cable 2 kV...

Страница 220: ...AC Hz 50 60 50 60 Current consumption no load losses without device fan mA 50 50 50 Current consumption operation without device fan mA 130 100 130 Current consumption peak performance close bypass co...

Страница 221: ...10 2 x 18 10 1 x 14 8 2 x 14 8 1 x 12 2 0 1 x 12 350 mcm 2 x 12 00 Flat conductor minimum mm 2 x 9 x 0 8 2 x 9 x 0 8 maximum mm 9 x 9 x 0 8 10 x 16 x 0 8 Tightening torque Nm 1 2 3 2 9 10 mm 6 10 mm...

Страница 222: ...urrent limitation this current can be present for several seconds The resulting heat dissipation must in this case be allowed for in the housing design Part no DC versions AC versions Rated operationa...

Страница 223: ...1 h 20 h s 5 s 10 s 15 s 20 s 25 s 30 s 3 A 6 A 9 A 12 A 15 A 10 h 1 h 20 h s 5 s 10 s 15 s 20 s 25 s 30 s 4 A 8 A 12 A 16 A 20 A 10 h 1 h 20 h s 5 s 10 s 15 s 20 s 25 s 30 s 7 A 14 A 21 A 28 A 35 A 1...

Страница 224: ...h 1 h 20 h s 5 s 10 s 15 s 20 s 25 s 30 s 100 A 125 A 150 A 175 A 225 A 200 A 250 A 10 h 1 h 20 h s 5 s 10 s 15 s 20 s 25 s 30 s 100 A 125 A 175 A 150 A 200 A 275 A 250 A 225 A 300 A 10 h 1 h 20 h s...

Страница 225: ...07 DS7 34xSX016N0 PKZM0 16 PKZM0 16 CL PKZ0 2 PKE32 32 3 x 170M1364 3 x 170H1007 DS7 34xSX024N0 PKZM0 25 PKZM0 25 CL PKZ0 2 PKE32 32 3 x 170M1365 3 x 170H1007 DS7 34xSX032N0 PKZM0 32 PKZM0 32 CL PKZ0...

Страница 226: ...4 50 15 000 DS7 34 SX016N0 170M1365 63 16 000 DS7 34 SX024N0 170M1366 80 19 000 DS7 34 SX032N0 170M3013 125 26 S1 DS7 34 SX041N0 DS7 34 SX055N0 170M4008 200 45 S1 DS7 34 SX070N0 DS7 34 SX081N0 DS7 34...

Страница 227: ...ZMN1 M100 ZB150 100 KK DILM115 DS7 34xSX135N0 NZMN2 M160 ZB150 150 KK DILM150 DS7 34xSX160N0 NZMN2 M200 Z5 160 FF250 DILM185 DS7 34xSX200N0 NZMN2 M200 Z5 220 FF250 DILM225 1 Used to specify the circui...

Страница 228: ...g with PKZ or PKE page 72 Electric contact module Used to connect a size 2 DS7 soft starter directly to a PKZ or PKE motor protective circuit breaker PKZM0 XM32DE 239349 for use with DS7 34 SX016 DS7...

Страница 229: ...rs for NZM1 and NZM2 when using size 3 or 4 DS7 soft starters make it possible to quickly and cost effectively pull up the circuit breakers to the soft starters connection height and to ensure uninter...

Страница 230: ...finger contact for box terminal For size 4 DS7 soft starters for box terminals used to increase the protection against contact to IP2X Protection when reaching into the cable connection area with the...

Страница 231: ...DT DS7 FAN 032 135553 for use with DS7 34 SX004 DS7 34 SX007 DS7 34 SX009 DS7 34 SX012 DS7 34 SX016 DS7 34 SX024 DS7 34 SX032 DS7 FAN 100 169021 for use with DS7 34 SX041 DS7 34 SX055 DS7 34 SX070 DS...

Страница 232: ...d take into account the weight and dimensions of the soft starter For this use the necessary technical equipment and tools Improper handling or using the wrong tools may damage the soft starter DS7 34...

Страница 233: ...141 Dimension drawing for DS7 without SWD Size 2 16 32 A Figure 142 Dimension drawing for DS7 with SWD Size 2 16 32 A DS7 34 SX mm Weight kg 016 4 0 4 024 032 4 x M4 35 mm 1 38 45 mm 1 77 150 mm 5 90...

Страница 234: ...ension drawing for DS7 with SWD Size 3 41 100 A DS7 34 SX O mm Weight kg 036 4 1 8 041 055 070 081 100 161 mm 129 mm 22 5 mm 30 mm 30 mm 22 5 mm 93 mm 175 mm 35 mm 139 mm 3 66 0 89 1 38 5 47 0 89 1 18...

Страница 235: ...146 Dimension drawing DS7 with SWD Size 4 135 200 A DS7 34 SX O mm Weight kg 135 5 3 4 160 200 0 59 1 38 1 38 35 mm 35 mm 15 mm PE 6 22 7 87 8 46 215 mm 200 mm 158 mm 2 07 7 01 52 5 mm 178 mm 4 25 0 5...

Страница 236: ...9 Appendix 9 6 Dimensions 232 DS7 Soft starter 09 16 MN03901001Z EN www eaton com Device fan DS7 FAN DS7 FAN 100 DS7 FAN 200 192 211 69 90 17 50 238 259 83 105 17 70...

Страница 237: ...ire DT 12 Communication acyclic 185 Configuration options 56 Connection Soft starters and motor 43 With soft stop ramp 120 Construction 215 Contact module electrical 224 Contactors 40 Contamination pe...

Страница 238: ...ation 218 Hotline Eaton Industries GmbH 24 Humidity rating 215 I In delta connection 43 In line circuit 41 Instruction leaflet IL03902003Z 18 IL03902004Z 18 IL03902005Z 18 Instructional leaflet IL0390...

Страница 239: ...ontrol 30 Phase current 165 Phase Imbalance 168 Phase Sequence 42 PKE see motor protective circuit breaker 72 PKE32 COM 82 146 PKE trip block 164 PKZ see motor protective circuit breaker 72 PNU 199 Po...

Страница 240: ...ranty 24 Standards 215 Storage 24 System overview DS7 12 Soft starter functions 215 Soft starters Features DS7 11 Soft stop ramp 121 Spacer 74 225 Standard applications 102 Standards 215 IEC 60364 I I...

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