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PSD-QS (02/16)

Page 6

Safety

Warning, Caution and Important notices appear throughout the manual. Read these items carefully
before attempting installation, servicing or troubleshooting the equipment.

Equipment M anuals

The following is a listing of the equipment installation manuals that are provided with each component
specified for this EarthLinked

system.

Series AVS and AVV Air Handler

Series CCS Cased Coil

Series HCM Hybrid Cooling Module

Series GSTE Storage Water Heater

Earth Loop Specification and Installation Manual

Earth Loop Protection Kit Installation Manual

IMPORTANT!

Notification of installation, operation or maintenance information which
is important, but which is not hazardous.

WARNING!

Indicates a hazardous situation, which if not avoided will result in
serious injury or death, or equipment or property damage.

CAUTION!

Indicates a potentially hazardous situation or an unsafe practice, which
if not avoided, may result in injury, or equipment or property damage.

IMPORTANT!

Read and follow all installation instructions in these manuals,
appropriate for the EarthLinked

system being installed, BEFORE

initiating the Start-Up procedure.

Содержание Prime-025

Страница 1: ...PSD QS 02 16 2016 EarthLinked Technologies Inc Prime Series PSDGeothermal HeatingandCoolingSystem Quick Start Instructions...

Страница 2: ...Features 19 Operation 19 Flash Codes Single Phase 21 Flash Codes Three Phase 22 6 Internal Heat Recovery System 23 Earth Loop Protection System 26 1 Anode Wire Installation 26 2 EPS Operation and Ser...

Страница 3: ...gure 13a GSTE Storage Water Heater Service Connections 24 Figure 13b GSTE Storage Water Heater Tank Top View 24 Figure 14 Compressor Cabinet Socket Cap 26 Figure 15 Disassembled Plug Connector 27 Figu...

Страница 4: ...M is part of the system See Technical Bulletin TEC 021616 Units now feature a nano Programmable Logic Controller PLC which allows the following features True two speed system Automatically controls He...

Страница 5: ...nologies Installation and service must be made in accordance with the instructions set forth in this manual Failure to provide installation and service by an ETI authorized installer in a manner consi...

Страница 6: ...ter Earth Loop Specification and Installation Manual Earth Loop Protection Kit Installation Manual IMPORTANT Notification of installation operation or maintenance information which is important but wh...

Страница 7: ...C FEM4P4800AL CCS 0040 C EAM4X48L24A 042 C 050 AVS 0050 C FEM4X6000BL CCS 0050 C EAM4X60L24A HCM 4272C 048 C 060 AVS 0060 C FEM4X6000BL CCS 0060 C EAM4X60L24A 060 C 1 Contained in each compressor pac...

Страница 8: ...around the unit for service is illustrated in Figure 4 However local codes and applicable regulations take precedence PSD Compressor Unit must be placed in an environment in which the surrounding air...

Страница 9: ...unit IMPORTANT EarthLinked compressor units that provide space cooling shall be equipped with an EarthLinked Hybrid Cooling Module HCM when 1 Required by the performance tables OR where BOTH of the fo...

Страница 10: ...1 2 4 Anode Socket 5 EL Vapor Braze 5 8 3 4 3 4 3 4 7 8 7 8 6 AH CC HWM Vapor Braze 3 4 3 4 3 4 7 8 7 8 7 8 7 DWT Supply Braze 1 2 1 2 1 2 1 2 1 2 1 2 8 DWT Return Braze 1 2 1 2 1 2 1 2 1 2 1 2 9 Elec...

Страница 11: ...est the Active Charge Control ACC to keep airborne moisture out of the compressor unit and the POE oil Complete preparing and brazing all compressor unit refrigerant connections at one setting to mini...

Страница 12: ...8 1 2 2 5 Tons 030 3 8 3 4 1836 3 8 1 2 3 0 Tons 036 1 2 3 4 1836 3 8 1 2 3 3 Tons 040 1 2 3 4 4248 1 2 5 8 4 2 Tons 050 1 2 7 8 5472 1 2 5 8 5 0 Tons 060 1 2 7 8 5472 1 2 3 4 Liquid and Vapor lines m...

Страница 13: ...PS Module and EPS Fuse is in the contained within the electric box This system is factory wired and ready to be connected to the anode wire through an external electrical connection on the backside of...

Страница 14: ...S35K5E TF5 230 3 60 207 253 88 0 15 8 19 0 30 040 1C ZPS40K5E PFV 230 1 60 207 253 104 0 23 6 29 0 45 040 2C ZPS40K5E TF5 230 3 60 207 253 83 1 15 6 19 2 30 050 1C ZPS51K5E PFV 230 1 60 207 253 152 9...

Страница 15: ...PSD QS 02 16 Page 15 Figure 8 PSD Compressor Unit Electrical Schematic 230 1 60...

Страница 16: ...PSD QS 02 16 Page 16 Figure 9 PSD Compressor Unit Electrical Schematic 230 3 60...

Страница 17: ...PSD QS 02 16 Page 17 Figure 10 PSD Air Heating Cooling Water Heating Application...

Страница 18: ...PSD QS 02 16 Page 18 Figure 11 PSD Air Heating CoolingWater Heating Field Wiring Diagram...

Страница 19: ...essor to further refine the starting cycle on each recurring start If the compressor fails to start the module will terminate the start attempt after 1 second and initiate a 3 minute lockout before at...

Страница 20: ...PSD QS 02 16 Page 20 Figure 11a SureStart Mode of Operation...

Страница 21: ...et the hardstart counter and will require 3 failed starts again to force it back into Lockout mode Lockout can be cleared anytime through a power reset of the SureStart device Flash Code Slow Flash 1...

Страница 22: ...Cycle Delay 1 4 secs Displayed for Cycle delay between two consecutive softstarts or other faults mentioned below Re start is attempted after a default period of 3 minutes Other possible reasons for...

Страница 23: ...system supplements hot water production but does not replace the standard storage water heater sized for the application The heat recovery system may be plumbed into an existing standard water heater...

Страница 24: ...PSD QS 02 16 Page 24 Figure 13a GSTE Storage Water Heater Service Connections Figure 13b GSTE Storage Water Heater Tank Top View...

Страница 25: ...culation independent of compressor operation The GSTE storage water heaters are available in 60 80 and 119 US gallon capacities all of which have a 4 5 kW electric heating element which provides the f...

Страница 26: ...or Cabinet Socket Cap The EPS KIT contains the plug connector which will be field assembled and connected to the anode wire The steps to install the anode wire to the plug connector assembly are as fo...

Страница 27: ...PSD QS 02 16 Page 27 Figure 15 Disassembled Plug Connector...

Страница 28: ...f the strands of anode wire on one terminal Figure 16 Anode Wire Insertion After inserting all strands of the anode wire into one of the terminals on the plug insert tighten the wire in place by tight...

Страница 29: ...n the plug body as shown in Figure 18 Next slide the gland cage over the gland and slide the gland nut firmly against the gland cage with the gland nut against the plug body Engage the threads of the...

Страница 30: ...mbled re connect the sealing cap assembly tool to the socket on the compressor unit cabinet After aligning the electrical contact pins manually engage the threads on the plug locking cap with the thre...

Страница 31: ...wiring and connection as appropriate from the EPS module to the earth loop to ensure they are not shorting If none of the lights are illuminated check and replace as appropriate the fuse for the EPS...

Страница 32: ...PS module as shown in Figure 23 and connect the DC ammeter as shown to measure and verify the current flow Figure 23 Test for DC Current WARNING Use extreme caution when checking current through the E...

Страница 33: ...ectronic leak detector and bubble solution Repair leaks as appropriate prior to evacuation Evacuation and charging of the system is done through the compressor unit All of the refrigerant containing c...

Страница 34: ...PSD QS 02 16 Page 34 Figure 24 PSD Internal Flow Schematic...

Страница 35: ...PSD QS 02 16 Page 35 Figure 25 PSD Piping...

Страница 36: ...pen the vacuum pump isolation valve and start the pump Evacuate the system down to 400 MICRONS or less as read on the digital vacuum gage After 400 microns or less has been achieved isolate the vacuum...

Страница 37: ...PSD QS 02 16 Page 37 Figure 26 Evacuation of PSD System...

Страница 38: ...essary to warm the refrigerant container to charge to 3 pounds per ton 4 After completing the initial refrigerant charge to the system turn the LP valve off re install the Schrader valve core into the...

Страница 39: ...PSD QS 02 16 Page 39 Figure 27 Initial Charge of PSD System...

Страница 40: ...s below the middle sight glass during this time slowly add refrigerant until the liquid level stabilizes at the middle sight glass 7 With the liquid refrigerant level at the middle sight glass attach...

Страница 41: ...PSD QS 02 16 Page 41 Figure 28 Final Charge of PSD System...

Страница 42: ...PSD QS 02 16 Page 42 Figure 29 Charging to the Middle Sight Glass Figure 30 Charging to the Top Sight Glass...

Страница 43: ...5 9 80 234 0 5 41 5 85 253 0 0 47 5 90 273 0 5 54 1 95 294 1 10 61 2 100 316 4 15 68 8 105 339 9 20 77 1 110 364 6 25 86 0 115 390 5 30 95 5 120 417 7 35 105 7 125 446 3 40 116 6 130 476 3 45 128 3 13...

Страница 44: ...PSD QS 02 16 Page 44 Figure 32 Start Up Process...

Страница 45: ...e Figure 33 CAUTION SERVICE MAY BE PERFORMED ONLY BY AN EARTHLINKED TECHNOLOGIES AUTHORIZED PROFESSIONAL HVAC OR REFRIGERATION SERVICE PERSON USE ONLY SAFE AND APPROVED SERVICE TECHNIQUES IMPROPER INS...

Страница 46: ...place if necessary Capacitors can be checked by substitution or with capacitance meter OK if reads 10 of the manufacturer s specification 4 Check incoming power supply voltage to determine whether it...

Страница 47: ...ssor is locked mechanically and should be removed from the system and replaced Verify before removing 7 Motor Circuit Testing Using a digital volt ohmmeter VOM measure the resistance across the compre...

Страница 48: ...mpressor terminal as shown in Figure 35 A short circuit at a high voltage terminal indicates a motor defect grounded Figure 35 Compressor Motor Grounded Winding Test 9 Compressor not pumping Connect g...

Страница 49: ...mpressor diagram replace the compressor B System runs for long period or continuously 1 Thermostat fault 1 Adjust thermostat settings Replace thermostat 2 Refrigerant undercharged 2 Repair leak Evacua...

Страница 50: ...el in ACC Repair leak evacuate system and recharge with refrigerant 2 System undercharged 2 Charge system 3 Four way valve is short circuiting refrigerant and bypassing hot gas to suction 3 Replace fo...

Страница 51: ...ntrol is set to actuate at 5 R 22 407C 25psig R 410A low pressure and 400 R 22 407C 600 psig R 410A high pressure 10 Check for continuity on both switches under normal pressure conditions 11 Reduced a...

Страница 52: ...ioning Document The document that follows LIT 170 enables verification and documentation of system component model numbers location of underground system components and system performance for air and...

Страница 53: ...PSD QS 02 16 Page 53...

Страница 54: ...PSD QS 02 16 Page 54...

Страница 55: ...PSD QS 02 16 Page 55...

Страница 56: ...PSD QS 02 16 Page 56...

Страница 57: ...PSD QS 02 16 Page 57...

Страница 58: ...PSD QS 02 16 Page 58...

Страница 59: ...fold for vacuum pump Digital Vacuum micron Gauge and Isolation Valve Schrader Valve Core Removal Tool quantity of 2 Charging Evacuating Manifold for R 410A Charging Hi Vacuum Hoses black quantity of 6...

Страница 60: ...acuum gage reaches 1500 microns After reaching 1500 microns isolate the digital vacuum gage 3 Allow a small amount of dry nitrogen to enter the system until the LP gage shows about 5 psig This small a...

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