Desoutter CVIL II Скачать руководство пользователя страница 68

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01/2018

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6159933780

Issue no: 09

CVIL II

Text

Comments

QuickStop 1

● Inform that the input Emergency STOP1 is activated. To run the tool, the controller needs both

Emergency STOP1 & Emergency STOP2 inactive.

QuickStop 2

● Inform that the input Emergency STOP2 is activated. To run the tool, the controller needs both

Emergency STOP1 & Emergency STOP2 inactive.

Stop

incoherence

● Inform that only one Emergency STOP is activated. This is an abnormal situation meaning that

there is a fault in one of the 2 channels of the Emergency STOP. The tool cannot run. Need to

repair.

Svr

The cycle was aborted following a Servo drive error:

● Over-current: The maximum servo drive current is reached.

● Differential: The earth ground connection is opened (the CVIL does not check earth linkage). This

problem is often due to a cable problem.

● Thermal contact: The maximum motor temperature is reached (100°C). The error is activated as

long as the motor temperature does not fall below 80°C.

● SPI link error: The cycle was aborted due to a communication problem through the digital link

(SPI) between the controller and the tool.

● FLEX version error (FLEX)

● Maximum current (Imax)

● Resolver: Position change or non zero speed detected when the motor start is not activated.

● Temperature: Power components over temperature.

NOTE: All these errors deactivate the READY signal as long as the error exists.

Over current

Maximum servo drive current is reached. In this case, the motor cannot start again.

Overall, it induces a Servo drive error, then a detailed Over-current error.

Differential

Earth tool connection fault (the CVIL doesn't check earth linkage).

This error is often due to a cable problem.Overall, it induces a Servo drive error, then a detailed

Differential error.

Thermal

contact

Maximum motor temperature reached (100°C).

The fault is activated as long as the motor temperature doesn't fall below 80°C again. Overall, it

induces a Servo drive error, then a detailed Thermal contact error.

WARNING: When in MAINTENANCE \ TEST \ START SPINDLE mode, this error does

not prevent the motor from working.

General

● Over-current: The maximum servo drive current is reached

● Differential: The earth ground connection is opened (the CVIL does not check earth linkage). This

problem is often due to a cable problem

● Thermal contact: The maximum motor temperature is reached (100°C).

The error is activated as long as the motor temperature does not fall below 80°C.

SPI link

The cycle was aborted following a digital (SPI) link fault between the controller and the tool.

This fault removes instantaneously the READY signal of the machine (it is checked every 10 ms).

Overall, it induces aServo drive error, then a detailed SPI error.

● When in the Checking channel menu we get:

- Tool error : Tool link (EEPROM)

- Servo drive error

● When in START SPINDLE mode the motor is stopped.

● When in TEST and CURRENT CALIBRATION mode: no action.

FLEX version

The FLEX software version is lower than the one necessary for the application version.

This fault can only appear after a software upgrade.

Nevertheless, the delivered software automatically upgrades the FLEX software version.

When this fault occurs:

● It is not possible to start the motor in Normal mode.

● It is possible to start the tool in Test mode.

● It is possible to calibrate the tool manually or automatically.

● It is possible to adjust the resolver offset.
Overall, it induces a Servo drive error, then a detailed FLEX version error.

Содержание CVIL II

Страница 1: ...ing of the contents or part thereof is prohibited This applies in particular to trademarks model denominations part numbers and drawings Use only authorized parts Any damage or malfunction caused by t...

Страница 2: ......

Страница 3: ...code 13 4 2 6 Activation code 14 5 CONTROL SCREENS 15 5 1 Standard screen 15 5 2 Tightening report 15 5 3 Inputs Outputs 15 5 4 Barcode reading 15 5 5 Maintenance request 16 5 6 Number of pulses duri...

Страница 4: ...rmat 58 10 5 1 Report per spindle torque angle torque rate 58 10 5 2 Available parameters programmed for 1 spindle x times the number of spindles 59 10 5 3 Results of spindle 1 x times the number of s...

Страница 5: ...es each The cycles are numbered from 1 to 50 4 quick cycles rundown speed final speed are pre programmed in the controller Torque and or angle settings are to be updated before use 2 3 Memory size 5 0...

Страница 6: ...ional PC software package It offers easy and user friendly programming and real time monitoring of CVIL II controllers CVIPC 2000 can be installed on standard PCs running Windows 2000 XP or Vista and...

Страница 7: ...e power 0 65 kW Power 3kW tool cable 5m 4 5kW tool cable 35m 3 4 Front panel 1 6 8 7 5 6 2 3 7 4 9 Legend 1 Min OK Max Leds for the display of tightening report 2 Display 3 Escape key to exit a screen...

Страница 8: ...6159170470 Printer cable ref 6159170110 BRDx2 ref 6159363280 2 Ethernet port 3 8 inputs 8 Outputs connector for PLC or indicator box or socket tray connection it includes the STOP signal 4 ON OFF swi...

Страница 9: ...e STOP contact disables the power circuit To be ready and run the controller needs to receive 24V on the 2 inputs STOP1 and STOP2 Note that it is recommended to wire an Emergency STOP button when usin...

Страница 10: ...ension cable and the shortest length of tool cable In case of failure when implementing the extension cables contact your local Desoutter representative for more information 1 2 d D D 10 x d a b c Alt...

Страница 11: ...s displayed by the CVIL II If a problem occurs when the controller is switched on the screen displays NOT READY Press to display a second screen which provides more details about the cause of the prob...

Страница 12: ...01 2018 12 80 6159933780 Issue no 09 CVIL II 4 2 2 Language selection 4 2 3 Setting the date and time...

Страница 13: ...rast adjustment Press or to adjust the contrast and validate 4 2 5 Access code The access code is used to protect the controller against any keying error At the time of delivery no code is programmed...

Страница 14: ...ants to change the data stored it is necessary to enter the code each time the controller is switched on 4 2 6 Activation code Some controller functionalities are protected by an activation code assoc...

Страница 15: ...space left in the FIFO Problem with the Ethernet connection or configuration may be the cause 5 1 Standard screen 2 6 3 1 5 4 Legend 1 Counter 2 Status of the NcyOK counter 3 Tightening results 4 Det...

Страница 16: ...the cycle is displayed on the lower left of the screen For example 1 Legend 1 Number of pulses 5 7 Controller temperature This icon will blink at the bottom right of the Control screen when the contr...

Страница 17: ...01 2018 17 80 6159933780 Issue no 09 CVIL II 6 RESULTS This menu allows you to display and delete the tightening results...

Страница 18: ...features SPINDLE Dedicate the application STATION Program the serial port the report output the bar code PERIPHERALS Program a comment Bolt number CONTROLLER Set up curves CURVES 7 2 LEARNING menu Th...

Страница 19: ...y main parameters and tightening instructions according to the selected type of tightening and motor settings Various phases available in a cycle Letter Normal mode Pulse mode Search sequence S X X Ru...

Страница 20: ...Final speed phase Run Reverse Prevailing torque one of the following actions can be performed Stop the cycle at this phase Stop the cycle then run reverse a given number of rotations This menu is used...

Страница 21: ...ated with an action on NOK per cycle or per phase Thread Right Left Time Time to run reverse When an action on NOK phase has been programmed it will be processed as a priority with respect to the acti...

Страница 22: ...igher than the tool max torque continuous This functionality is available for the following phases Rundown speed Final speed Torque Torque angle Angle torque Run reverse Torque Torque angle Angle torq...

Страница 23: ...maximum time is simply displayed for the search sequence phase as it implicitly equals the number of rotations multiplied by the rotation time stop time Parameter Comment Int time Time programmed betw...

Страница 24: ...his phase and the next one 0 20 s Tightening strategy Torque Torque Angle Angle Torque Stall torque Seating Post seating Min T Minimum torque 0 Nm to maximum value of the spindle Target T Target torqu...

Страница 25: ...run reverse phase is run according to the programmed time then the cycle proceeds to the indicated phase Thread Right Left Rv time Run reverse time 0 99 s No phase RP 7 3 5 5 Run reverse phase Normal...

Страница 26: ...Yes No The following conditions must be met for the system to stop the current phase and shift to the next one The External Stop parameter must be on Yes in this screen The signal at the External Stop...

Страница 27: ...orque of a screw or nut The initial time out expressed in time or angle allows you to eliminate the shock pulse when starting the motor and the mechanism Parameter Comment Max time Phase running time...

Страница 28: ...h Sequence Run Down Speed Final Speed to run together the end of the cycle After a 10 s delay max time programmed by default the controller continues or stops the cycle No phase RP 7 4 Sequence menu A...

Страница 29: ...target torque and the maximum angle on the screen It is the controller itself which calculates the speeds and all of the other default parameters Nevertheless if you are not completely satisfied it is...

Страница 30: ...01 2018 30 80 6159933780 Issue no 09 CVIL II 7 6 SPINDLE menu This menu displays controller and tool identification and characteristics 7 7 STATION menu...

Страница 31: ...be used in Pulse mode the cycle would simply not start The controller must be configured in Pulse mode for ELRT tools to get the correct functionalities Unit Nm Nm Ft Lb In Lb kg m kg cm Ncm InOzf gf...

Страница 32: ...to 0 you can program a continuous status of the reports at end of cycle K torque spindle or K torque cycle This option allows you to define Either one correction coefficient per spindle stored in the...

Страница 33: ...he same output function on several outputs of the I O connector Note that there are 2 separate common circuits on OUTPUT COM1 common for output 1 to 4 COM2 common for output 5 to 8 It is possible to c...

Страница 34: ...verse direction validation VPSLOO Validates or not the tool start in the run reverse direction if SpV rrv is enabled in the Station Menu Error acknowledgement ACKNOW Validates again the tool operation...

Страница 35: ...ws the PLC to receive Input status 7 7 3 1 PLC output CVIL input wiring Two configurations are available The CVIL 24V is used as the Common of a PLC relay board 24V 1 8k MMSZ5V6 2 7k 1W 1 2 Legend 1 C...

Страница 36: ...ool counter reached or maintenance date Ready READY X This signal is at 1 when the controller is in working order In cycle INCYC X Response to the Start Cycle request Drops to 0 at end of cycle Global...

Страница 37: ...PLC input do not receive external 24V 24V 0V 1 3 2 Legend 1 Controller output 2 PLC input 3 Common of the output relays By default the PLC 24V is sent to the inputs of the controller 24V 0V 0VE 1 3 2...

Страница 38: ...ase programmed in the current cycle OnCycle Use a cycle programmed in the cycles list The next display depends on the Reverse type Rev Type Rv speed Speed for the continuous reverse Rev Cyc N List of...

Страница 39: ...n the network uses Gateway Ping IP IP address of another equipment connected to the controller Nb ping startup Starting the controller execute several pings at the corresponding address 7 8 3 ETHERNET...

Страница 40: ...e 39 Mask In case of integrating the controller in an existing network please contact your administrator to get the correct mask Gateway To be set when the PLC network uses Gateway 7 8 6 2 Profinet IO...

Страница 41: ...56 7 8 8 BAR CODE menu The bar code reader allows you to automatically select one of the cycles previously programmed in the controller To enable the barcode reader you need to do the following Declar...

Страница 42: ...rt cycle is not locked on but next results are not saved Alarm thresh When the memory filling rate reaches this value 1 to 99 an alarm is displayed Date synchro Choose how to update the machine on tim...

Страница 43: ...tion number Identification of the station in the controller network individual station FIFO blocking When the result memory to be transmitted is full the start cycle that follows can be locked or not...

Страница 44: ...function at the end of the tightening operation This reduces the reaction shocks at the end of the tightening and is recommended for portable tools K nload Nominal load coefficient for use of external...

Страница 45: ...II 7 10 CURVES menu Parameter Comment Durat Recording time Thresh Threshold 0 The curve is displayed back from motor stop for the recording time Threshold 0 The curve is displayed from the defined to...

Страница 46: ...nd rotation direction Directi reverser for a hand held tool or in the menu for a fixed tool then press the trigger for a hand held tool of ER type or press the On button for a fixed tool of EME or EML...

Страница 47: ...Checking the servo drive board If an error arises a message is displayed Press to display an additional error message 8 1 3 COUNTERS menu 8 1 3 1 Tool and controller counters 1 2 3 Legend 1 Controller...

Страница 48: ...for any possible drift of the tool torque or after each change of tool element 8 1 4 1 SPINDLE MANU menu This menu is used to calculate and to apply a torque correction coefficient to the torque value...

Страница 49: ...to National standards or a International level through ISO 17025 certified labs 8 1 5 Options Contact your Desoutter representative for support 8 1 6 BRDx2 controller backup The minimum software vers...

Страница 50: ...ibrated equipment provides confidence that your products meet their highest performance and specifications Installation set up Get new tools up and running faster with our installation and set up serv...

Страница 51: ...ry lower administration costs and provide budget predictability Full service plans are available for single facilities or for multiple plants whether in a single country region or around the world Des...

Страница 52: ...ntroller Synchro signals and program a Synchr Waiting Phase for each controller The 0 VE of the I O connectors of each controller are connected to each other All other signals cycle number run must be...

Страница 53: ...A 5 A GND A GND 5 1 15V 15V 15V 15V 1 16 16 B C D 2 12 6 7 2 12 6 7 17 8 9 18 17 8 9 18 19 20 21 19 20 21 MISO MISO 3 3 MOSI MOSI 11 11 Calibration Calibration 10 10 CLOCK CLOCK 14 14 CS ADC CS ADC 13...

Страница 54: ...15V 15V 15V 15V 1 16 16 B C D 2 12 6 7 2 12 6 7 17 8 9 18 17 8 9 18 19 20 21 19 20 21 MISO MISO 3 3 MOSI MOSI 11 11 Calibration Calibration 10 10 CLOCK CLOCK 14 14 CS ADC CS ADC 13 13 CS MEM CS MEM 1...

Страница 55: ...GND 5 1 15V 15V 15V 15V 1 16 16 B C D 2 12 6 7 2 12 6 7 17 8 9 18 17 8 9 18 19 20 21 19 20 21 MISO MISO 3 3 MOSI MOSI 11 11 Calibration Calibration 10 10 CLOCK CLOCK 14 14 CS ADC CS ADC 13 13 CS MEM C...

Страница 56: ...rt code see chart below 6 date year month day 6 time hour minute second 8 torque 5 angle 1 CR 1 Checksum modulo sum 256 of the previous characters not calculated for the moment 1 LF The last result in...

Страница 57: ...port code in 3 letters 1 LF In Print at end of cycle mode the reading number is replaced by blanks If one of the values is missing in the unit eg torque rate it is replaced by blanks Example of result...

Страница 58: ...the number of spindles Char Designation 01 spindle number xx xx applied torque ASCII notation xx e g 100 1 Nm xx 30 31 30 30 31 xx xx angle ASCII notation xx e g 40 0 xx 30 30 34 30 30 xx xx xx torqu...

Страница 59: ...SCII notation xx e g 105 0 xx 30 31 30 35 30 xx xx xx maximum angle in 1 10th of degree ASCII notation xx e g 110 0 xx 30 31 31 30 30 xx xx xx minimum torque rate in 1 100th of Nm degree ASCII notatio...

Страница 60: ...sequence Run down speed Final speed Run down torque Max Min The recorded value is peak torque Spindle stop IF torque target torque Accept report IF min torque peak torque max torque Accept report with...

Страница 61: ...lues are the following peak torque and final angle Spindle stop IF torque target torque OR angle safety angle Accept report IF min torque peak torque max torque AND min angle final angle max angle 11...

Страница 62: ...ating Full monitoring of the curve Ability to add even an angle after was much better for tightening into wood as far we have seen More flexibility to solve assembly problems Only with this strategy w...

Страница 63: ...torque in bolt and final angle Torque Time Final angle Stall time Stall torque Angle threshold Max Spindle stop IF stall time elapsed OR torque max torque OR angle max angle Accept report IF min torq...

Страница 64: ...orque Target angle Angle threshold Safety torque Spindle stop IF torque target torque OR torque safety torque OR angle max angle Accept report IF torque safety torque AND min torque final torque max t...

Страница 65: ...tart In cycle Accept Reject report Reset Phase Designation 1 The Reset signal is sent by the PLC resets the report this PLC command is not compulsory 2 The controller receives cycle n 1 cycle acknowle...

Страница 66: ...crowfoot tool A Tightening n B Indexing n C Tightening n 1 D Accept Reject E Blinking Accept or Reject F Accept or Reject G Torque Angle OK Max Min A D E F G B C Start cycle Cycle in progress Screwdri...

Страница 67: ...the station mode is set correctly according to the tool Go back to the cycle parameters and save it again so that the station mode used for the cycle is the current running one OR the speed is not co...

Страница 68: ...inkage This error is often due to a cable problem Overall it induces a Servo drive error then a detailed Differential error Thermal contact Maximum motor temperature reached 100 C The fault is activat...

Страница 69: ...cycle was aborted due to a programming fault For example the programmed torque is higher than the tool capacity Ext The cycle was aborted due to activation of the EXTERNAL STOP signal if this option i...

Страница 70: ...ree memory space left in the FIFO Problem with the Ethernet connection or configuration may be the cause E10 Report acknowledgement The tool does not start when this error is present If the Report ack...

Страница 71: ...ed torque Dispersion or abnormal deviation in the tightening results The rundown torque is too high as compared to the final torque 06 Check the torque rise curves Reduce the speed of the tool in case...

Страница 72: ...controller is different from the one programmed on the reference torquemeter X2 Program the same angle threshold on both the controller and the reference torquemeter In case of angle tightening strate...

Страница 73: ...e in the tool motor in the cable or in the controller No error message no rotation of the tool The tool trigger is faulty 16 Check that the cycle starts a report is generated In the Maintenance Inputs...

Страница 74: ...out every other possible cause Please contact your local customer center for maintenance Dispersion or abnormal deviation in the tightening results The angle head is faulty 27 This can be confirmed b...

Страница 75: ...le is a tightening program which consists of several concatenated phases each phase being adapted to the various stages of the tightening cycle Depending on the systems it is possible to pre program a...

Страница 76: ...ault Sensitivity Sensitivity is a coefficient expressed in mV V which indicates the value of the signal generated by the torque transducer when the said transducer is supplied with 1 V and for a torqu...

Страница 77: ...01 2018 77 80 6159933780 Issue no 09 CVIL II...

Страница 78: ...01 2018 78 80 6159933780 Issue no 09 CVIL II...

Страница 79: ...01 2018 79 80 6159933780 Issue no 09 CVIL II...

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